ROUND BALER CROP PICKUPS
20230363313 · 2023-11-16
Inventors
Cpc classification
International classification
A01D89/00
HUMAN NECESSITIES
Abstract
A round baler is disclosed. The round baler includes a bale formation chamber and a rotor device having a plurality of teeth, the teeth having outer tips that define a circumferential path of travel of the rotor device. The round baler also includes a crop pickup device including a plurality of pickup tines connected to a rotating pickup reel and a plurality of stripper bands, each of the plurality of pickup tines passing through a gap formed between adjacent stripper bands. The crop pickup device has an engagement zone and a release zone, wherein the release zone is adjacent to the circumferential path of travel of the rotor device such that the rotor device and the pickup reel rotate and cooperate to convey crop material from the crop pickup device towards the bale formation chamber.
Claims
1. A round baler comprising: a bale formation chamber; a rotor device having a plurality of teeth connected to a rotor, the teeth having outer tips that define a circumferential path of travel of the rotor device; and a crop pickup device comprising a plurality of pickup tines connected to a rotating pickup reel and a plurality of stripper bands having an outer profile, wherein each of the plurality of pickup tines has a distal end defining a circumferential path of travel of the crop pickup device, each of the plurality of pickup tines passing through a gap formed between adjacent stripper bands, the crop pickup device having: an engagement zone within which the plurality of pickup tines extend beyond the outer profile of the plurality of stripper bands by a first carry distance and at a first carry angle; and a release zone within which the plurality of stripper bands are shaped such that the pickup tines extend beyond the outer profile of the plurality of stripper bands by a second carry distance and at a second carry angle, the release zone extending from the engagement zone to a position at which each of the plurality of pickup tines pass through the outer profile of the stripper bands, wherein the plurality of stripper bands have a first width in the engagement zone and a second width in the release zone, the second width being greater than the first width, and wherein the release zone is adjacent to the circumferential path of travel of the rotor device such that the rotor device and the pickup reel rotate and cooperate to convey crop material from the crop pickup device towards the bale formation chamber.
2. The round baler of claim 1, wherein the first carry distance is measured from the outer profile of the plurality of stripper bands to the distal end of the plurality of pickup tines within the engagement zone.
3. The round baler of claim 2, wherein the first carry distance is substantially uniform through the engagement zone.
4. The round baler of claim 1, wherein the second carry distance is measured from the outer profile of the plurality of stripper bands to the distal end of the plurality of pickup tines within the release zone.
5. The round baler of claim 4, wherein the second carry distance is variable through the release zone.
6. The round baler of claim 1, wherein the first and second carry angles are measured between a longitudinal axis extending from the distal end of the plurality of pickup tines and a plane extending tangentially from the outer profile of the plurality of stripper bands at an overlap position where the plurality of pickup tines extend beyond the outer profile of the plurality of stripper bands.
7. The round baler of claim 6, wherein the first carry angle is substantially uniform through the engagement zone.
8. The round baler of claim 6, wherein the first carry angle is greater than the second carry angle.
9. The round baler of claim 8, wherein the second carry angle is at least 70° in the release zone.
10. The round baler of claim 1, wherein each of the plurality of stripper bands is a monolithic structure.
11. The round baler of claim 1, wherein the crop pickup device further comprises a clip connected to each of the plurality of stripper bands in the release zone.
12. The round baler of claim 11, wherein the clip has a first width and the plurality of stripper bands have a second width, the first width being greater than the second width.
13. The round baler of claim 12, wherein the first width of the clip reduces the gap formed between adjacent stripper bands.
14. The round baler of claim 1, wherein the gap formed between adjacent stripper bands comprises a first gap and a second gap, the first gap being between a first stripper band of the plurality of stripper bands and a pickup tine of the plurality of pickup tines, and the second gap being between a second stripper band of the plurality of stripper bands and the pickup tine, the first stripper band being adjacent to the second stripper band.
15. The round baler of claim 14, wherein the first gap is formed between the first stripper band and a first edge of the pickup tine.
16. The round baler of claim 15, wherein the second gap is formed between the second stripper band and a second edge of the pickup tine, the second edge of the pickup tine being opposite to the first edge.
17. The round baler of claim 16, wherein at least one of the first gap and the second gap varies from the engagement zone to the release zone.
18. The round baler of claim 17, wherein at least one of the first gap and the second gap varies by up to 80% from the engagement zone to the release zone.
19. The round baler of claim 17, wherein at least one of the first gap and the second gap varies by about 35% to about 64% from the engagement zone to the release zone.
20. The round baler of claim 17, wherein at least one of the first gap and the second gap varies by about 65% to about 94% from the engagement zone to the release zone.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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[0041] Corresponding reference characters indicate corresponding parts throughout the drawings.
DETAILED DESCRIPTION
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[0044] In the example embodiment, the round baler 10 includes a rotor device 20 (a detailed view of which is provided in
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[0048] For example, relative to the direction of rotation R of the pickup tines 202 and starting at the open portion 217 of the stripper band 208, the pickup tines 202 pass through the pickup frame 45 and may not interact with the stripper band 208 in this portion of the circumferential path. As the pickup reel 204 rotates in the direction of rotation R, the pickup tines 202 enters an emergent zone, where the pickup tines pass though the outer profile of the stripper band 208 and emerge in preparation for engaging the crop material. While the pickup tines 202 are not intended to contact the crop material in the emergent zone, contact with the crop material may occur. In the emergent zone, the stripper band 208 may have a flat or straight outer profile.
[0049] As the pickup tines 202 continue to rotate in the direction of rotation R, the pickup tines 202 enter an engagement zone, where the pickup tines 202 engage and convey the crop material toward the bale formation chamber 30 (generally in an upward and rearward path). In the engagement zone, the stripper band 208 may have a semi-circular outer profile with a consistent radius (e.g., an engagement zone radius).
[0050] In the example embodiment, the axis of rotation A.sub.200 of the pickup tines 202 may be about coaxial with at least a portion of the radial center of the engagement zone. The engagement zone may begin at the point where the outer profile of the stripper band 208 in the emergent zone (generally a straight profile) transitions to the radiused outer profile of the stripper band 208. For example, the engagement zone may begin where the pickup tines 202 begin to engage the crop material as the round baler 10 passes through a field. The start of the engagement zone may vary depending on conditions of the field and/or the round baler 10, such as, but not limited to, a crop type, a stubble height, a height setting of the crop pickup device 200, and one or more ground conditions.
[0051] As the pickup tines 202 continue to rotate in the direction of rotation R, the pickup tines 202 enter a release zone, where the crop material is released from the pickup tines 202. The engagement zone may end and the release zone may begin where the outer profile of the stripper band 208 transitions from the engagement zone radius to a release zone radius. In the example embodiment, the release zone radius is different from the engagement zone radius. In some embodiments, the release zone radius may vary throughout the release zone. The release zone may end where the tip of the pickup tines 202 pass through the outer profile of the stripper band 208 (thereby entering the open portion 217 of the stripper band 208).
[0052] The outer profile of the stripper band 208 is different in the release zone and the engagement zone. In the engagement zone, the outer profile of the stripper band 208 is shaped to facilitate conveyance of the crop material by the pickup tines 202, primarily via a carry angle that is relatively consistent through the engagement zone. In some embodiments, the carry angle may be between 100° and 140°. For example, the carry angle may be about 120°. In the release zone, the outer profile of the band is shaped to facilitate release of the crop material from the pickup tines 202 as the rotation of the pickup reel 204 causes the pickup tines 202 to pass through the outer profile of the stripper band 208, primarily via a minimum carry angle. In some embodiments, the minimum carry angle may be greater than 60° or even greater than 70° (e.g., from 60° to 80° or from 70° to 80° or about 75°). In other embodiments, the minimum carry angle may be about 75°. By maintaining the minimum carry angle in the release zone, the potential for the pickup tines 102 to carry the crop material past the stripper bands 208 is reduced.
[0053] In the example embodiment, the shape of the outer profile of the stripper bands 208 is different in the release zone and the engagement zone, as shown in
[0054] The stripper bands 208 may have a variable width between the engagement zone and the release zone, as shown in
[0055] In some embodiments, the stripper bands 208 of the crop pickup 200 may be made of injection molded plastic (i.e., a monolithic component). In the example embodiment, the cross-sectional shape of the stripper bands 208 varies along its length. The cross-sectional shape of the stripper bands 208 near the top of the engagement zone along line 8B-8B of
[0056] The cross-sectional shape of the stripper bands 208 along the release zone at line 8C-8C of
[0057] For example, the stripper bands 208 may be wider in the release zone as compared to the engagement zone (e.g., the first width W.sub.1 being greater than the second width W.sub.2). In some embodiments, the stripper bands 208 may be about 0.15 inches wider in the release zone as compared to the engagement zone, such as, but not limited to, a 0.15 inch difference between the first width W.sub.1 of 2 inches and the second width W.sub.2 of 2.15 inches.
[0058] Additionally, for example, a tine diameter of the pickup tines 202 (e.g., a tine thickness) may be about 0.375 inches. In some embodiments, the cumulative gap G.sub.1 (e.g., including gap G.sub.2, gap G.sub.3, and the tine diameter of the pickup tine 202) in the engagement zone may be about 0.57 inches. The remaining 0.195 inches of cumulative gap G.sub.1 may be split evenly between gap G.sub.2 and gap G.sub.3, with each of gap G.sub.2 and gap G.sub.3 being approximately 0.1 inches. In other embodiments, the cumulative gap G.sub.4 (e.g., including gap G.sub.5, gap G.sub.6, and the tine diameter of the pickup tine 202) in the release zone may be about 0.42 inches. The remaining 0.045 inches of cumulative gap G.sub.4 may be split evenly between gap G.sub.5 and gap G.sub.6, with each of gap G.sub.5 and gap G.sub.6 being approximately 0.02 inches.
[0059] Thereby, for example, the clearance between the pickup tines 202 and the adjacent stripper bands 208 may vary by as much as 80% from the engagement zone to the release zone. In some embodiments, the clearance between the pickup tines 202 and the adjacent stripper bands 208 may be reduced by about 35% to 64% from the engagement zone to the release zone. In other embodiments, the clearance between the pickup tines 202 and the adjacent stripper bands 208 may be reduced by about 65% to 94% from the engagement zone to the release zone. In still other embodiments, the clearance between the pickup tines 202 and the adjacent stripper bands 208 may be reduced by about 95% to 100% from the engagement zone to the release zone.
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[0064] In some embodiments, the clip 315 may be of sufficient length to span the entirety of the release zone of the crop pickup device 200 (shown in
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[0067] A front tab 410 that is part of the upper plate 428 is opposed to the front strap 412. The upper plate 428 and the lower plate 430 are secured together by tabs 434 that are formed on the lower plate 430 that fit into slots 436 formed in the upper plate 428. The upper plate 428 and the lower plate 430 may be joined by welding.
[0068] The clip 415 is installed onto the stripper band 408 by slipping the front strap 412 underneath the band while the front tab 410 is above the stripper band 408. At the back of the clip, fasteners (not shown) are inserted through apertures 418, 420 that are coaxial with apertures 414, 416 of the stripper band 408. The fasteners pass through apertures 414, 416 of the stripper band 408, and through apertures 433, 435 formed in the rear strap 432 that is part of the lower plate 430.
[0069] In some embodiments, the clip 415 may be of sufficient length to span the entirety of the release zone of the crop pickup device 200 (shown in
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[0071] As used herein, the terms “about,” “substantially,” “essentially” and “approximately” when used in conjunction with ranges of dimensions, concentrations, temperatures or other physical or chemical properties or characteristics is meant to cover variations that may exist in the upper and/or lower limits of the ranges of the properties or characteristics, including, for example, variations resulting from rounding, measurement methodology or other statistical variation.
[0072] When introducing elements of the present disclosure or the embodiment(s) thereof, the articles “a,” “an,” “the,” and “said” are intended to mean that there are one or more of the elements. The terms “comprising,” “including,” “containing,” and “having” are intended to be inclusive and mean that there may be additional elements other than the listed elements. The use of terms indicating a particular orientation (e.g., “top,” “bottom,” “side,” etc.) is for convenience of description and does not require any particular orientation of the item described.
[0073] As various changes could be made in the above constructions and methods without departing from the scope of the disclosure, it is intended that all matter contained in the above description and shown in the accompanying drawing[s] shall be interpreted as illustrative and not in a limiting sense.