Drive Device for a Bicycle and Method for the Open-Loop Control

Abstract

A drive device (1) for a bicycle (100), includes a sensor for detecting a crank angle and a rotational speed of the pedal crankshaft and generating appropriate sensor data, a sensor for detecting a rotational speed of the driven shaft and generating appropriate sensor data, a sensor for detecting a rotational speed of the rotor shaft and generating appropriate sensor data, and a control device (10), which is configured to process the sensor data and control, by way of an open-loop system, a downshift from a currently engaged gear into a next-smaller gear as a function of the sensor data by energizing the electric machine (7).

Claims

1-13: (canceled)

14. A drive device (1) for a bicycle (100), comprising: a transmission (2) with multiple gears and a driven shaft (3), the multiple gears adjustable by a shifting device (4), the driven shaft (3) configured to be operatively connected to a driving wheel (102) of the bicycle (100) via a flexible traction drive mechanism (101); a pedal crankshaft (5) with a pedal crank (6) for introducing drive power of a cyclist into the transmission (2), the pedal crankshaft (5) operatively connected to the driven shaft (3); an electric machine (7) with a rotor shaft (8) for introducing drive power of the electric machine (7) into the transmission (2), the rotor shaft (8) operatively connected to the driven shaft (3), the electric machine (7) configured to at least reduce a cadence of the cyclist; means for detecting a crank angle and a rotational speed of the pedal crankshaft and generating sensor data corresponding to the crank angle and the rotational speed of the pedal crankshaft; means for detecting a rotational speed of the driven shaft and generating sensor data corresponding to the rotational speed of the driven shaft; means for detecting a rotational speed of the rotor shaft and generating sensor data corresponding to the rotational speed of the rotor shaft; and a control device (10), which is configured to process the sensor data and control, by way of an open-loop system, a downshift from a currently engaged gear into a next-smaller gear as a function of the sensor data by energizing the electric machine (7).

15. The drive device (1) of claim 14, wherein the means for detecting the crank angle and the rotational speed of the pedal crankshaft comprises at least a first sensor (11) rotationally fixed to the pedal crankshaft (5).

16. The drive device (1) of claim 14, wherein the means for detecting the rotational speed of the driven shaft comprises at least a second sensor (12) rotationally fixed to the driven shaft (3).

17. The drive device (1) of claim 14, wherein the means for detecting the rotational speed of the rotor shaft comprises at least a third sensor (13) rotationally fixed to the rotor shaft (8).

18. A drive device (1) for a bicycle (100), comprising: a transmission (2) with multiple gears and a driven shaft (3), the multiple gears adjustable by a shifting device (4), the driven shaft (3) configured to be operatively connected to a driving wheel (102) of the bicycle (100) via a flexible traction drive mechanism (101); a pedal crankshaft (5) with a pedal crank (6) for introducing drive power of a cyclist into the transmission (2), the pedal crankshaft (5) operatively connected to the driven shaft (3); an electric machine (7) with a rotor shaft (8) for introducing drive power of the electric machine (7) into the transmission (2), the rotor shaft (8) operatively connected to the driven shaft (3), the electric machine (7) configured to at least reduce a cadence of the cyclist; a first sensor for detecting a crank angle and a rotational speed of the pedal crankshaft and generating sensor data corresponding to the crank angle and the rotational speed of the pedal crankshaft; a second sensor for detecting a rotational speed of the driven shaft and generating sensor data corresponding to the rotational speed of the driven shaft; a third sensor for detecting a rotational speed of the rotor shaft and generating sensor data corresponding to the rotational speed of the rotor shaft; and a control device (10), which is configured to process the sensor data from the first, second, and third sensors and control, by way of an open-loop system, a downshift from a currently engaged gear into a next-smaller gear by energizing the electric machine (7) as a function of the sensor data from the first, second, and third sensors.

19. A method for the open-loop control of the drive device (1) of claim 14, comprising: when a downshift from a currently engaged gear into a next-smaller gear is requested, reducing an energization of the electric machine (7) in a range of at most thirty degrees about a dead center of the pedal crank (6) such that the rotational speed of the rotor shaft and the rotational speed of the pedal crankshaft are less than the rotational speed of the driven shaft; when the rotational speed of the rotor shaft has been reduced by at least two percent, disengaging the currently engaged gear and energizing the electric machine (7) such that the rotational speed of the rotor shaft approaches a target rotational speed for the next-smaller gear; and engaging the next-smaller gear when the target rotational speed for the next-smaller gear is reached.

20. The method of claim 19, wherein the currently engaged gear is disengaged when the rotational speed of the rotor shaft has been reduced by at least ten percent relative to a previously set rotational speed of the rotor shaft.

21. The method of claim 19, further comprising stopping the energization of the electric machine (7) in the range of at most thirty degrees about the dead center of the pedal crank (6), and restarting the electric machine (7) when the rotational speed of the rotor shaft has been reduced by at least two percent.

22. The method of claim 19, further comprising, once the currently engaged gear has been disengaged, operating the electric machine (7) with a limit current that is greater than the previously set energization but is less than an initially set energization.

23. The method of claim 19, further comprising, when the electric machine (7) is not energized when a downshift is requested, initiating the energization of the electric machine (7) at least forty-five degrees to at most ninety degrees prior to the pedal crank (6) reaching the dead center.

24. The method of claim 15, further comprising resetting the energization of the electric machine (7) after the downshift to the same value that existed when the downshift was requested.

25. The method of claim 15, further comprising switching the electric machine (7), in the non-energized condition prior to or after a downshift, into a high-impedance mode in order to enable a lower-resistance driving of the bicycle (100) via the pedal crankshaft (3).

26. A control device (10), programmed to implement the method of claim 15.

27. A bicycle (100), comprising the drive device (1) of claim 14, wherein the drive device (1) is operatively connected to the driving wheel (102) of the bicycle (100) via the flexible traction drive mechanism (101).

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0025] One exemplary embodiment of the invention is explained in greater detail in the following with reference to the schematic drawings, wherein identical elements are labeled with the same reference character, wherein

[0026] FIG. 1 shows a highly simplified schematic view of a bicycle that includes a drive device according to example aspects of the invention,

[0027] FIG. 2 shows a highly simplified schematic view of the drive device according to example aspects of the invention and according to FIG. 1, and

[0028] FIG. 3 shows a diagram for illustrating an exemplary operating sequence of a method according to example aspects of the invention.

DETAILED DESCRIPTION

[0029] Reference will now be made to embodiments of the invention, one or more examples of which are shown in the drawings. Each embodiment is provided by way of explanation of the invention, and not as a limitation of the invention. For example, features illustrated or described as part of one embodiment can be combined with another embodiment to yield still another embodiment. It is intended that the present invention include these and other modifications and variations to the embodiments described herein.

[0030] FIG. 1 shows a highly simplified view of a bicycle 100 according to example aspects of the invention. The bicycle 100 has a frame 104 on which a front wheel 103, a rear wheel designed as a driving wheel 102, bicycle handlebars 105, and a saddle 108 are arranged. Moreover, the bicycle 100 has a drive device 1, which is designed to drive the bicycle 100 at least with muscle power of a cyclist (not shown here). For this purpose, the cyclist, when riding, sits, for example, on the saddle 108 and applies drive power into the transmission 2 of the drive device 1 via respective pedals 109, which are connected to the drive device 1 via respective pedal cranks 6. The drive device 1 also includes an electric machine 7, which is shown only in FIG. 2 and is designed to also introduce, for its part, drive power into the transmission 2 in order to assist the cyclist. The drive powers of the electric machine 7 and of the cyclist are superimposed in the transmission 2 and transmitted onto the driving wheel 102 of the bicycle 100 via a driven shaft 3, which is shown only in FIG. 2. For this purpose, the driven shaft 3 is drivingly connected to the driving wheel 102 via a first chainring 110, which is rotationally fixed to the driven shaft 3, a second chainring 112, which is rotationally fixed to the driving wheel 102, and a chain 111 arranged therebetween. Consequently, the two chainrings 110, 112 and the chain 111 form a flexible traction drive mechanism 101 designed as a chain drive. Alternatively, the use of a belt drive is also conceivable for transmitting drive power from the drive device 1 onto the driving wheel 102 of the bicycle 100.

[0031] Moreover, inputs 106, which the cyclist can use for input, are arranged at the bicycle handlebars 105. For example, the inputs 106 are designed as actuating buttons, wherein a first actuating button is provided for downshifting a gear and a second actuating button is provided for upshifting a gear. The downshifting of a gear, i.e., a downshift, changes the ratio in the transmission 2 such that the rotational speed at the driven shaft 3 is increased and the torque at the driven shaft 3 is reduced. Moreover, a visual display device 107 is also arranged at the bicycle handlebars 105, which is designed to visualize at least drive-specific display data, more particularly a gear step and a speed of the bicycle 100, for the cyclist.

[0032] FIG. 2 shows a highly simplified view of the drive device 1 of the bicycle 100 from FIG. 1. The drive device 1 includes the transmission 2, which has multiple gears and the driven shaft 3. The gears are implemented by gearwheel pairs that are in mesh with one another and are not shown here. The particular gear is adjustable by a shifting device 4, wherein the shifting device 4 includes an actuator (not shown in greater detail) and a gear selector drum (not shown in greater detail) for selecting and actuating particular gearwheel pairs.

[0033] A pedal crankshaft 5 connects the pedal cranks 6 to each other for conjoint rotation, wherein the drive power of the cyclist is introduced into the transmission 2 via the pedals 109 at the pedal cranks 6. The pedal crankshaft 5 is operatively connected to the driven shaft 3 of the transmission 2. The electric machine 7 has a rotor shaft 8, which is operatively connected to the driven shaft 3 for introducing drive power of the electric machine 7 into the transmission 2. The pedal crankshaft 5, the rotor shaft 8 and the driven shaft 3 are operatively connected to one another such that a rotational speed of the driven shaft is greater than or equal to a rotational speed of the rotor shaft, wherein the rotational speed of the rotor shaft is greater than or equal to a rotational speed of a pedal crankshaft. The operative connection of the pedal crankshaft 5, the rotor shaft 8, and the driven shaft 3, more particularly the omission of a freewheel unit arranged between the rotor shaft 8 and the driven shaft 3, makes it possible to influence a cadence of the cyclist with the aid of the electric machine 7, more particularly such that the cadence of the cyclist is reduced when a rotational speed of the rotor shaft is reduced. The driven shaft 3 is drivingly connected to the driving wheel 102 of the bicycle 100 via the flexible traction drive mechanism 101 in order to transmit the drive power from the drive device 1 onto the driving wheel 102 of the bicycle 100.

[0034] Moreover, the drive device 1 has at least a first sensor 11, a second sensor 12, a third sensor 13, and a control unit 10. The first sensor 11 is arranged at the pedal crankshaft 5 and configured for detecting a crank angle and a rotational speed of the pedal crankshaft and generating appropriate sensor data. The second sensor 12 is arranged at the driven shaft 3 and configured for detecting a rotational speed of the driven shaft and generating appropriate sensor data. The third sensor 13 is arranged at the rotor shaft 8 and configured for detecting a rotational speed of the rotor shaft and generating appropriate sensor data. The control device 10 is connected to the sensors 11, 12, 13, wherein the sensor data are received and processed by the control device 10 in order to control, by way of an open-loop system, a downshift from a currently engaged gear into a next-smaller gear as a function of these sensor data by energizing the electric machine 7.

[0035] More particularly, the shift sequence is controlled by way of an open-loop system such that the electric machine 7 is energized in a targeted manner as a function of the sensor data in order to influence rotational speed and torque at certain points in time, more particularly at certain angular ranges of the pedal cranks 6, such that forces are reduced during the engagement and disengagement of the gears, i.e., during the gear ratio change, and, as a result, the wear of the drive device 1 is reduced.

[0036] In FIG. 1 and FIG. 2, the pedal cranks 6 are shown in a dead center, i.e., vertically aligned. In other words, one of the two pedal cranks 6 is aligned at an angle of zero (0) degrees or three hundred and sixty (360) degrees and the other of the two pedal cranks 6 is aligned at an angle of one hundred and eighty (180) degrees. In this position of the pedal cranks 6, the cyclist can introduce only minimal torque and, therefore, only minimal drive power into the drive device 1 via the pedals 109, because a lever arm is minimal. When the pedal cranks 6 are horizontally aligned, i.e., turned by ninety (180) degrees relative to the vertical position shown, the cyclist can introduce maximum torque and, therefore, maximum drive power into the drive device 1 via the pedals 109, because the lever arm has the maximum length. Therefore, the torque curve of the cyclist can be described by a sinusoidal function, wherein the highest points of the torque curve are always present when the pedal cranks are horizontally aligned, i.e., at ninety (180) degrees and two hundred and seventy (270) degrees, and the lowest points of the torque curve or dead centers of the pedal cranks 6 are always present when the pedal cranks 6 are vertically aligned, i.e., at zero (0) degrees or three hundred and sixty (360) degrees and one hundred and eighty (180) degrees.

[0037] According to FIG. 3, four diagrams are combined in one common diagram in order to illustrate a method according to example aspects of the invention for the open-loop control of the drive device 1 according to FIG. 2. Time T is plotted on a particular abscissa of the four diagrams, wherein all four time axes are identical and, therefore, have the same time curve. By comparison, plotted on a particular ordinate, from bottom to top, are initially a rotational speed of the rotor shaft R, above that an energization B of the electric machine 7, above that the gear selection G, and above that the crank angle K. The crank angle K changes during the rotation of the pedal crankshaft 5 between zero (0) degrees and three hundred and sixty (360) degrees in accordance with the cadence. For example, the cadence is sixty (60), and so the cyclist operates the pedal crankshaft 5 with a rotational speed of sixty (60) revolutions per minute by his/her cadence. When the cyclist turns the pedals 109 more slowly, the cadence reduces, as a result of which the slope of the graph of the crank angle K decreases. When the cyclist turns the pedals 109 faster, the cadence increases, as a result of which the slope of the graph of the crank angle K increases.

[0038] At the point in time T1, a downshift from a currently engaged gear G2 into a next-smaller gear G1 is requested, for example, by the cyclist via inputs 106.

[0039] At the point in time T2, the energization B of the electric machine is abruptly reduced, wherein the crank angle K at this point in time is at a dead center of the pedal crank, at one hundred and eighty (180) degrees in the present case. The rotational speed of the rotor shaft R decreases due to the reduction of the energization such that the rotational speed of the rotor shaft R and the rotational speed of the pedal crankshaft are less than a rotational speed of the driven shaft. More particularly, the pedal crankshaft is decelerated due to the reduction of the rotational speed of the rotor shaft. As a result, the cadence of the cyclist simultaneously decreases, which results in a bend in the graph of the crank angle K at the point in time T2. As soon as the rotational speed of the rotor shaft is lower than it previously was, for example, immediately after T2, at a reduction of two percent (2%), the currently engaged gear G2 could already be disengaged.

[0040] At the point in time T3, the rotational speed of the rotor shaft is ten percent (10%) lower than it previously was, at the point in time T2. Moreover, at the point in time T3, the currently engaged gear G2 is disengaged in a particularly low-wear and comfortable manner, since no force is impressed upon the transmission via the pedal crankshaft and the rotor shaft. The disengagement of the currently engaged gear G2 is graphically represented by the shaded area at the gear selection G between the point in time T3 and the point in time T4. Moreover, at the point in time T3, directly after the disengagement of the currently engaged gear G2, the electric machine 7 is energized more strongly such that a rotational speed of the rotor shaft R is moved closer to a higher target rotational speed for the next-smaller gear G1. As a result, the cadence of the cyclist is also increased, which results in another bend in the graph of the crank angle K at the point in time T3. The electric machine 7 is operated with a limit current that is greater than the previously set energization, i.e., between T2 and T3, but is less than an initially set energization, i.e., between T1 and T2. By the limit current at the electric machine and the input of the drive power by the cyclist, the rotational speed of the driven shaft is increased to a target rotational speed Z for the next-smaller gear G1, as a result of which a smooth transition is created.

[0041] At the point in time T4 the target rotational speed Z for the next-smaller gear G1 is reached, wherein the next-smaller gear G1 is engaged in a particularly low-wear manner. The downshifting operation is therefore concluded. The target rotational speed Z for the next-smaller gear G1 is higher than a starting speed A for the gear G2 engaged at the point in time T1.

[0042] Modifications and variations can be made to the embodiments illustrated or described herein without departing from the scope and spirit of the invention as set forth in the appended claims. In the claims, reference characters corresponding to elements recited in the detailed description and the drawings may be recited. Such reference characters are enclosed within parentheses and are provided as an aid for reference to example embodiments described in the detailed description and the drawings. Such reference characters are provided for convenience only and have no effect on the scope of the claims. In particular, such reference characters are not intended to limit the claims to the particular example embodiments described in the detailed description and the drawings.

REFERENCE CHARACTERS

[0043] 1 drive device [0044] 2 transmission [0045] 3 driven shaft [0046] 4 shifting device [0047] 5 pedal crankshaft [0048] 6 pedal crank [0049] 7 electric machine [0050] 8 rotor shaft [0051] 10 control device [0052] 11 first sensor [0053] 12 second sensor [0054] 13 third sensor [0055] 100 bicycle [0056] 101 flexible traction drive mechanism [0057] 102 driving wheel [0058] 103 front wheel [0059] 104 frame [0060] 105 bicycle handlebars [0061] 106 input means [0062] 107 display device [0063] 108 saddle [0064] 109 pedals [0065] 110 first chainring [0066] 111 chain [0067] 112 second chainring [0068] A starting speed [0069] B energization [0070] G gear selection [0071] G1 next-smaller gear [0072] G2 currently engaged gear [0073] K crank angle [0074] R rotational speed of rotor shaft [0075] T time [0076] T1 point in time [0077] T2 point in time [0078] T3 point in time [0079] T4 point in time [0080] T5 point in time [0081] T6 point in time [0082] T7 point in time [0083] T8 point in time [0084] Z target rotational speed