BUILDING FACADE SYSTEM AND AND METHOD OF PROVIDING A BUILDING FACADE
20230340788 · 2023-10-26
Inventors
- James Jonathan White (Riverside, IL, US)
- Edward Mitry Coosaia, Jr. (Livermore, CA, US)
- Jason S. Eastwood (Pittsburg, KS, US)
Cpc classification
E04B2/96
FIXED CONSTRUCTIONS
International classification
Abstract
A building facade system is provided with a unified anchor assembly having an anchor member. The anchor member has a blade portion, an anchor fist and an anchor fork. The blade portion has a head at the proximal end, a lateral surface having serrations and a slotted opening. The anchor fist has a channel and a flange, the channel receives the head of the blade portion to slide within the channel. The anchor fork has tines defining a slot with an opening therebetween and a serrated surface to engage the serrations of the blade portion. Upon installation onto a building, the anchor fork is seated on an upwardly extending flange of a structural member affixed to a building floor slab. The anchor fist is secured to a vertical mullion by shear connection made by fasteners coupling the flange of the anchor fist to a lateral surface of the mullion.
Claims
1. A building facade system having a unified anchor assembly comprising: an anchor member comprising: a blade portion having a proximal end with a head, an opposing distal end and a lateral surface having serrations along at least a portion of its length, a slotted opening extending along at least a portion of the length of the blade portion; an anchor fist having a channel and a flange, the channel being configured to receive the head of the blade portion, the head being configured to slidably engage within the channel, and an anchor fork having a pair of tines defining a slot with an opening therebetween, the anchor fork having a serrated lateral surface along at least a portion thereof, the serrated lateral surface of the anchor fork engaging the serrations of the blade portion, the anchor fork being secured to the blade anchor by a fastener; wherein upon installation onto a building, the anchor fork being oriented so that the opening of slot is downward-facing, the fork being seated on an upwardly extending flange of a structural member affixed to a building floor slab proximate its terminal edge, the flange of the structural member extending into the slot of anchor fork, the blade portion extending in a substantially lateral first direction, the channel of anchor fist extending in a perpendicular vertical direction, the anchor fist being secured to a vertical mullion by shear connection, the shear connection being made by fasteners coupling the flange of the anchor fist to a lateral surface of the mullion.
2. The building facade system of claim 1 wherein the unified anchor assembly includes a plurality of anchor members, at least two of the plurality of anchor members being secured to opposing lateral sides of the vertical mullion, the serrations of the blade portion of each anchor member facing one another.
3. The building facade system of claim 1 wherein the unified anchor assembly is part of a panel assembly comprising a panel frame and an infill panel, the panel frame being comprised of the vertical mullion and horizontal supports coupled thereto, the infill panel being supported on the panel frame.
4. The building facade system of claim 3 further comprising the panel assembly.
5. The building facade system of claim 1 wherein the structural member is an embed angle having a second flange secured to the floor slab, the second flange being substantially perpendicular to the upwardly extending flange.
6. The building facade system of claim 5 further comprising the embed angle.
7. The building facade system of claim 1 wherein vertical adjustment of the anchor assembly relative the building floor slab can be provided by movement of the head of the blade portion within the channel of the anchor fist, such vertical movement being facilitated by the rotating of fasteners within the channel against the head portion.
8. The building facade system of claim 1 wherein horizontal adjustment of the anchor assembly relative the building floor slab can be provided by disengagement of the serrations of the blade portion with the serrated portion of the anchor fork, sliding the blade portion laterally relative the anchor fork, the fastener extending through the slotted opening being slid laterally therein, the serrations of the blade portion being reengaged with the serrated portion of the anchor fork along a different section thereof, the slotted.
9. A building facade system comprising: a panel assembly comprising a panel frame and an infill panel, the panel frame being comprised of vertical mullions and horizontal supports coupled thereto and framing the infill panel, the infill panel being supported on the panel frame; a unified anchor assembly comprising an anchor member comprising: a blade portion having a proximal end with a head, an opposing distal end and a lateral surface having serrations along at least a portion of its length, a slotted opening extending along at least a portion of the length of the blade portion; an anchor fist having a channel and a flange, the channel being configured to receive the head of the blade portion, the head being configured to slidably engage within the channel, and an anchor fork having a pair of tines defining a slot with an opening therebetween, the anchor fork having a serrated lateral surface along at least a portion thereof, the serrated lateral surface of the anchor fork engaging the serrations of the blade portion, the anchor fork being secured to the blade anchor by a fastener; wherein upon installation onto a building, the anchor fork being oriented so that the opening of slot is downward-facing, the fork being seated on an upwardly extending flange of a structural member affixed to a building floor slab proximate its terminal edge, the flange of the structural member extending into the slot of anchor fork, the blade portion extending in a substantially lateral first direction, the channel of anchor fist extending in a perpendicular vertical direction, the anchor fist being secured to at least one of the vertical mullions by shear connection, the shear connection being made by fasteners coupling the flange of the anchor fist to a lateral surface of the at least one vertical mullion.
10. The building facade system of claim 9 wherein the unified anchor assembly includes a plurality of anchor members, at least two of the plurality of anchor members being secured to opposing lateral sides of the at least one vertical mullions, the serrations of the blade portion of each anchor member facing one another.
11. The building facade system of claim 9 wherein the unified anchor assembly is affixed to the panel assembly and installed onto a building as a single unit.
12. The building facade system of claim 9 wherein the structural member is an embed angle having a second flange secured to the floor slab, the second flange being substantially perpendicular to the upwardly extending flange.
13. The building facade system of claim 9 further comprising the embed angle.
14. The building facade system of claim 9 wherein vertical adjustment of the anchor assembly relative the building floor slab can be provided by movement of the head of the blade portion within the channel of the anchor fist, such vertical movement being facilitated by the rotating of fasteners within the channel against the head portion.
15. The building facade system of claim 9 wherein horizontal adjustment of the anchor assembly relative the building floor slab can be provided by disengagement of the serrations of the blade portion with the serrated portion of the anchor fork, sliding the blade portion laterally relative the anchor fork, the fastener extending through the slotted opening being slid laterally therein, the serrations of the blade portion being reengaged with the serrated portion of the anchor fork along a different section thereof, the slotted.
16. The building facade system of claim 14 wherein the vertical adjustment of the anchor assembly actuates vertical adjustment of the panel assembly relative the floor slab.
17. The building facade system of claim 15 wherein the horizontal adjustment of the anchor assembly actuates horizontal adjustment of the panel assembly relative the floor slab, such horizontal adjustment altering a width of a gap between the terminal edge of the floor slab and an inside edge of the vertical mullion.
18. The building façade system of claim 9 wherein the infill panel is structurally glazed onto the frame and is comprised of a material selected from a group consisting of solid, perforated or patterned, steel, aluminum, glass, gfrc, porcelain, sintered stone, stone and polymers.
19. A method of providing a building facade system comprising: providing a unified anchor assembly having an anchor member comprising a blade portion, an anchor fist and an anchor fork, the blade portion having a proximal end with a head, an opposing distal end and a lateral surface having serrations along at least a portion of its length, a slotted opening extending along at least a portion of the length of the blade portion, the an anchor fist having a channel and a flange, the channel being configured to receive the head of the blade portion, the head being configured to slidably engage within the channel, the anchor fork having a pair of tines defining a slot with an opening therebetween, the anchor fork having a serrated lateral surface along at least a portion thereof, the serrated lateral surface of the anchor fork engaging the serrations of the blade portion, the anchor fork being secured to the blade anchor by a fastener; securing the blade portion within the channel of the anchor fist and securing the anchor fork to the body of the blade portion by a threaded fastener extending through the slotted opening of the blade portion and into the anchor fork; orienting the anchor fork such that tines extend downward below the blade portion with the opening therebetween opening downward; forming a panel assembly by coupling the anchor member to a vertical mullion, coupling the vertical mullion to at least one horizontal support member to form a frame assembly and structurally glazing a building panel to the frame assembly, the coupling of the anchor member to the vertical mullion being a shear connection whereby the flange of the anchor fist can be oriented flush against the side surface of the vertical mullion and a fastener can be inserted through an opening in the flange and into the mullion; securing a structural member to a top surface of the building floor slab proximate the terminal edge, and securing the panel assembly to the building by seating the anchor fork of the anchor member on an upwardly extending flange of the structural member.
20. The method of claim 19 further comprising making horizontal and vertical adjustment of the anchor assembly relative the building floor slab, the vertical adjustment being made by moving the head of the blade portion within the channel of the anchor fist by rotating fasteners within the channel against the head portion, the horizontal adjustment being made by disengaging the serrations of the blade portion with the serrated portion of the anchor fork, sliding the blade portion laterally relative the anchor fork, laterally sliding the fastener extending along the slotted opening, reengaging the serrations of the blade portion with the serrated portion of the anchor fork along a different section thereof.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0018] While the subject invention is susceptible of embodiment in many different forms, there are shown in the drawings, and will be described herein in specific detail, embodiments thereof with the understanding that the present disclosure is to be considered as an exemplification of the principles of the invention and is not intended to limit the invention to the specific embodiments illustrated.
[0019] Embodiments disclosed herein are generally directed to a building facade system and method of forming a building facade system substantially as shown and/or described in connection with the figures and as set forth more fully in the claims. It will be understood from the subject disclosure that embodiments presented herein can allow for the floor slab of a building structure to interface more closely with the interior of the building facade system by way of a unified anchor and an open ended or closed notch of a vertical mullion. Embodiments are further directed to a simple-to-fabricate unnotched application which still provides all the labor savings benefits of a unified anchor assembly opposed to the multi-part anchor assemblies found with traditional curtain walls.
[0020] From the subject disclosure, it will be appreciated that the disclosed embodiments present an entirely new type of building facade system which provides for the application of fire stop measures as required for the safety of building occupants and also to meet international and local building codes after installation of the frame onto the floor structure. It will further be appreciated that disclosed embodiments provide a highly variable building facade that is practically universal in application which comprises a first-of-its kind unified anchor that enables a facade designer to use either a notched or unnotched design for vertical support members with the ability to provide critical field-applied fire safing under either condition.
[0021] Specific advantages, aspects and novel features of the disclosed system and method, as well as details of the illustrated embodiments thereof, will be more fully understood from the following description and drawings which reference specific embodiments in which the invention can be practiced. The embodiments are intended to describe aspects of the invention in sufficient detail to enable those skilled in the art to practice the invention. Other embodiments can be utilized and changes can be made without departing from the scope of the present invention.
[0022] With reference now to the figures,
[0023] According to exemplary embodiments presented herein, infill panels 13 can enclose the building interior space between successive floor slabs FS. Infill panels can be comprised of vision glass which can be transparent, opaque, tinted, translucent, reflective and/or can be comprised of any other material selected from a group consisting of solid, perforated or patterned, steel, aluminum, glass, gfrc, porcelain, sintered stone, stone and polymers. Infill panels 13 can further be insulated and/or be comprised of one or more layers and can be different dimensions or thicknesses as needed or desired. According to exemplary embodiments, the infill panels can include spandrel cover panels that can be configured to cover the spandrel area around the terminal end of a building floor slab FS. Infill panels 13 can be structurally glazed to the frame 13 including vertical mullions 14 and horizontal members to provide a unified pre-installed panel assembly 12.
[0024]
[0025] As best seen in
[0026] A back pan 11, such as a galvanized steel back pan, can be sealed to the frame 13 on all sides. As best shown schematically in
[0027] From the subject disclosure it will be readily understood by persons of ordinary skill in the art that
[0028] As illustrated schematically in
[0029] Extruded aluminum anchor fork 25 can have an outer surface having sawtooth-type serrations 27 comprised of a pattern or series of alternating elongated ridges and grooves; the ridges and grooves extending in a vertical direction across at least a portion of the width of anchor blade 24. The serrations 27 along the outer surface of anchor fork 25 can engage with serrations 23 along the interior side of blade member 24 to facilitate horizontal alignment of the anchor assembly 20 and panel assembly 12 including frame 13 and infill panel 15. As shown schematically in
[0030] According to exemplary embodiments shown schematically in
[0031] As shown schematically in
[0032] As shown in
[0033] According to exemplary embodiments, the anchor configuration disclosed herein does not require a channel to be embedded into the floor slab FS which ordinarily requires extensive labor and can impede the installation of other utilities within the floor slab such as electrical wiring or plumbing conduits. Such benefit is highly desirable in that it can reduce the overall expense of the building facade and can enable the building designer to embed other useful systems into the floor slab FS without concern of potential interference from an embed channel for supporting the facade system.
[0034] According to embodiments presented herein, fasteners 42 securing the unified anchor assembly 20 to the vertical mullion 14 can extend in a second lateral direction and be inserted through holes along a flange portion of the anchor fist 22 through the exterior lateral surfaces of the vertical mullion 14. Such attachment can include a bearing insert to attach the unified anchor assembly 20 to the vertical mullion 14. Bearing insert can be comprised from extruded aluminum or other ridged material without limitation. Thus, according to exemplary embodiments presented herein, vertical mullion 14 can be secured by shear connection to the unified anchor assembly 20 with vertical mullion 14 being held in shear to suspend the frame 13 of panel assembly 12 from the building floor slab FS.
[0035] From the subject disclosure, it will be generally understood and appreciated by persons of ordinary skill in the art that the invention and utilization of a unified anchor assembly 20 in accordance with embodiments presented herein can create an entirely new variant of building facade systems that is universal in application and does not required a vertical notch to withstand structural forces. Such features can make the fabrication of the facade system much more cost effective and the application of fire safing much simpler than with a notched vertical member which has been required for all previous unified anchor designs to be structurally adequate for high-rise application. Specifically, such innovation can provide the aesthetic contemplated by all prior types of building facade enclosure systems described above in a single system and further provides dramatically improved design freedom within a single unified chassis. Such capabilities and improvements can be obtained without the need for multiple laboring crews to mate curtainwall framework anchors of the type used with prior curtainwall systems because the frame contains within itself all the required anchor components and eliminates the need to pre-attach anchors to the building while also allowing the installer to install the needed fire safety systems after the frame is affixed to the building. Such capability is not achievable with any known notched curtainwall which may instead rely on a single shelf anchor and in all cases required a vertical notch to reduce the structural eccentricity to permit the unified anchor to perform structurally.
[0036] As shown schematically in
[0037] As shown schematically in
[0038]
[0039] According to exemplary embodiments, the proximal end of the blade portion can be secured 104 within a channel of the anchor fist and the anchor fork can be secured 106 to the body of the blade portion by a threaded fastener extending through a slotted channel through the side of the blade portion and into the anchor fork such that spaced-apart tines of the anchor fork extend downward below the blade portion to define a downward-opening slot therebetween. A unified pre-installed panel assembly can be formed 108 by coupling 110 the anchor member to a vertical mullion, coupling 112 the vertical mullion to at least one horizontal support member to form a frame assembly and structurally glazing 114 a building panel to the frame assembly. According to exemplary embodiments, the coupling of the unified anchor assembly to the vertical mullion can be made by shear connection to for supporting the mullion and panel assembly in shear. More particularly, a flange of the anchor fist can be oriented flush against the side surface of the vertical mullion and fastener can be inserted through an opening in the flange and into the mullion. The fastener can be tightened to be oriented in a second lateral direction.
[0040] As shown schematically in
[0041] Horizontal adjustment of the panel assembly can be made 120 by disengaging the serrated segments of the blade portion and the anchor fork, moving or sliding the anchor fork relative the blade portion, and reengaging the serrated segments so that the serrated segment of the anchor fork engages a different portion of the serrated segment of the blade portion. It will be understood that the slotted channel along at least a portion of the length of lade portion 24 can facilitate such horizontal adjustment. The fastener extending through the slotted opening of blade portion and anchor fork can be tightened to secure the lateral position of the anchor fork relative the blade portion. The horizontal adjustment of the anchor fork relative the blade portion being sufficient to enable reciprocal horizontal adjustment of the panel assembly relative the building floor slab. Such horizontal adjustment can enlarge or restrict the gap between the terminal edge of the floor slab and the inside edge of the vertical mullion.
[0042] Vertical adjustment of the panel assembly can be made 122 by rotating a fastener along the head of the blade portion. The head of the blade portion being received within a vertically oriented channel of the anchor fist. The rotation of the fastener, causing the blade portion of the anchor member to move vertically relative the anchor fist. Such vertical movement enabling reciprocal vertical adjustment of the panel assembly relative the building floor slab so that the panel assembly can be raised and lowered into the desired elevation relative the floor slab and adjacent panel assemblies.
[0043] Methods according to exemplary embodiments shown schematically in
[0044] According to exemplary embodiments shown schematically in
[0045] From the foregoing, it will be observed that numerous variations and modifications may be affected without departing from the spirit and scope of the invention. It is to be understood that no limitation with respect to the specific apparatus illustrated herein is intended or should be inferred. It is, of course, intended to cover by the appended claims all such modifications as fall within the scope of the claims. From the foregoing, it will be seen that this invention is one well adapted to attain all the ends and objects hereinabove set forth together with other advantages which are inherent to the structure. It will be understood that certain features and sub combinations are of utility and may be employed without reference to other features and sub combinations. Since many possible embodiments of the invention may be made without departing from the scope thereof, it is also to be understood that all matters herein set forth or shown in the accompanying drawings are to be interpreted as illustrative and not limiting.
[0046] Further, logic flows depicted in the figures do not require the particular order shown, or sequential order, to achieve desirable results. Other steps may be provided, or steps may be eliminated, from the described flows, and other components may be added to, or removed from the described embodiments.