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CONSTANT FLOW SOLIDS PUMP

20230340966 · 2023-10-26

    Inventors

    Cpc classification

    International classification

    Abstract

    A pneumatic pump is provided, the pump comprising a first pressure vessel; a second pressure vessel; a first pneumatic assembly in flowable connection with the first pressure vessel, the first pneumatic assembly comprising a first pneumatic assembly valve; a second pneumatic assembly in flowable connection with the second pressure vessel, the second pneumatic assembly comprising a second pneumatic assembly valve; a first transfer assembly in flowable connection with the first pressure vessel, the first transfer assembly comprising one or more first transfer assembly valves; a second transfer assembly in flowable connection with the second pressure vessel, the second transfer assembly comprising one or more second transfer assembly valves; and a controller for controlling the first pneumatic assembly valve, the second pneumatic assembly valve, the one or more first transfer assembly valves, and the one or more second transfer assembly valves.

    Claims

    1. A pneumatic pump or pumping system comprising: a first pressure vessel; and a second pressure vessel; a first pneumatic assembly in flowable connection with the first pressure vessel, the first pneumatic assembly comprising a first pneumatic assembly valve; a second pneumatic assembly in flowable connection with the second pressure vessel, the second pneumatic assembly comprising a second pneumatic assembly valve; a pressurised gas manifold comprising one or more depressurisation pneumatic assembly conduits and one or more pressurisation pneumatic assembly conduits; a first transfer assembly in flowable connection with the first pressure vessel, the first transfer assembly comprising one or more first transfer assembly valves; a second transfer assembly in flowable connection with the second pressure vessel, the second transfer assembly comprising one or more second transfer assembly valves; and a controller for controlling the first pneumatic assembly valve, the second pneumatic assembly valve, the one or more first transfer assembly valves, and the one or more second transfer assembly valves, wherein the controller is adapted to cycle the pump or system between: a first pumping cycle wherein the pump or system is configured to urge pumpable material towards the first pressure vessel and away from the second pressure vessel, and a second pumping cycle wherein the pump or system is configured to urge pumpable material towards the second pressure vessel and away from the first pressure vessel, wherein: in the first pumping cycle, the pressurised gas manifold is adapted to deliver: a relatively higher rate or volume of gas flow via the one or more depressurisation pneumatic assembly conduits to the first pneumatic assembly to depressurise the first pressure vessel; and a relatively lower rate or volume of gas flow via the one or more pressurisation pneumatic assembly conduits to the second pneumatic assembly to pressurise the second pressure vessel, and in the second pumping cycle, the pressurised gas manifold is adapted to deliver: a relatively higher rate or volume of gas flow via the one or more depressurisation pneumatic assembly conduits to the second pneumatic assembly to depressurise the second pressure vessel; and a relatively lower rate or volume of gas flow via the one or more pressurisation pneumatic assembly conduits to the first pneumatic assembly to depressurise the first pressure vessel.

    2. (canceled)

    3. The pump or system of claim 1 or, wherein the first transfer assembly valves and the second transfer assembly valves respectively comprise an inlet valve and an outlet valve.

    4. (canceled)

    5. The pump or system of claim 1, wherein: the first pressure vessel comprises a pressure port located towards an upper portion of the first pressure vessel and the second pressure vessel comprises a pressure port located towards an upper portion of the second pressure vessel, wherein the first pneumatic assembly is in flowable connection with the pressure port of the first pressure vessel and the second pneumatic assembly is in flowable connection with the pressure port of the second pressure vessel; and the first pressure vessel comprises a transfer port located towards a lower portion of the first pressure vessel and the second pressure vessel comprises a transfer port located towards a lower portion of the second pressure vessel, wherein the first pneumatic assembly is in flowable connection with the transfer port of the first pressure vessel and the second pneumatic assembly is in flowable connection with the pressure port of the second pressure vessel.

    6. (canceled)

    7. The pump or system of claim 1, wherein the first pressure vessel and the second pressure vessel are of substantially the same size and shape such as a spherically-derived or disc-like shape.

    8. (canceled)

    9. (canceled)

    10. The pump or system of claim 1, wherein the first pressure vessel and the second pressure vessel comprise a capacity of between about 25 and about 500 litres, or between about 50 and about 250 litres.

    11. (canceled)

    12. The pump or system of claim 1, wherein the first pneumatic assembly and the second pneumatic assembly are venturi assemblies.

    13. (canceled)

    14. (canceled)

    15. (canceled)

    16. The pump or system of claim 1, wherein: an inlet and an outlet of the first transfer assembly are in flowable connection with the first pressure vessel via a branched conduit; and an inlet and an outlet of the second transfer assembly are in flowable connection with the second pressure vessel via a branched conduit.

    17. The pump or system of claim 1, wherein the one or more valves of the first transfer assembly and the one or more valves of the second transfer assembly are rotatable valves, such as ball valves.

    18. The pump or system of claim 1, wherein the first pneumatic assembly comprises a first pneumatic actuator; and the second pneumatic assembly comprises a second pneumatic actuator, wherein: the pneumatic actuator of the first transfer assembly is adapted to concurrently convert an inlet valve of the first transfer assembly to an open position and an outlet valve of the first transfer assembly to a closed position, and the pneumatic actuator of the second transfer assembly is adapted to concurrently convert an inlet valve of the second transfer assembly to an open position and an outlet valve of the second transfer assembly to a closed position.

    19. (canceled)

    20. (canceled)

    21. (canceled)

    22. The pump or system of claim 1, wherein the controller is a pneumatic controller.

    23. (canceled)

    24. (canceled)

    25. (canceled)

    26. (canceled)

    27. (canceled)

    28. (canceled)

    29. (canceled)

    30. (canceled)

    31. The pump or system of claim 1, wherein the pressurisation pneumatic assembly conduit and/or a pressurisation pneumatic assembly conduit valve thereof is adapted to restrict passage of gas through the pressurisation assembly conduit, relative to passage of gas through the depressurisation pneumatic assembly conduit.

    32. (canceled)

    33. The pump or system of claim 1, wherein the controller is a pneumatic controller.

    34. (canceled)

    35. (canceled)

    36. (canceled)

    37. (canceled)

    38. (canceled)

    39. (canceled)

    40. A method of pumping pumpable material including cycling a pump or pumping system between a first pumping cycle and a second pumping cycle using a controller and a pressurised gas manifold comprising one or more depressurisation pneumatic assembly conduits and one or more pressurisation pneumatic assembly conduits, wherein: the first pumping cycle includes steps of: depressurising a first pressure vessel with a first pneumatic assembly in flowable connection with the first pressure vessel; and pressurising a second pressure vessel with a second pneumatic assembly in flowable connection with the second pressure vessel, wherein the pumpable material is urged towards the first pressure vessel and away from the second pressure vessel during the first pumping cycle, and the second pumping cycle includes steps of: pressurising the first pressure vessel with the first pneumatic assembly; and depressurising the second pressure vessel with the second pneumatic assembly, wherein the pumpable material is urged away from the first pressure vessel and towards the second pressure vessel during the second pumping cycle, and wherein: in the first pumping cycle, the pressurised gas manifold is adapted to deliver: a relatively higher rate or volume of gas flow via the one or more depressurisation pneumatic assembly conduits to the first pneumatic assembly to depressurise the first pressure vessel; and a relatively lower rate of volume or gas flow via the one or more pressurisation pneumatic assembly conduits to the second pneumatic assembly to pressurise the second pressure vessel, and in the second pumping cycle, the pressurised gas manifold is adapted to deliver: a relatively higher rate or volume of gas flow via the one or more depressurisation pneumatic assembly conduits to the second pneumatic assembly to depressurise the second pressure vessel; and a relatively lower rate or volume of gas flow via the one or more pressurisation pneumatic assembly conduits to the first pneumatic assembly to depressurise the first pressure vessel.

    41. (canceled)

    42. (canceled)

    43. The method of claim 40, wherein the pumpable material is selected from mining material, such as drilling mud; petrochemical material, such as petrochemical sludge; and wastewater material, such as primary or secondary wastewater sludge.

    44. The method of claim 40, wherein the pumping is substantially continuous pumping at a rate of at least about 10,000 litre per hour (l/h), at least about 30,000 l/h, or at least about 50,000 l/h.

    45. (canceled)

    46. (canceled)

    47. (canceled)

    48. (canceled)

    49. (canceled)

    50. (canceled)

    51. (canceled)

    52. (canceled)

    53. (canceled)

    54. (canceled)

    55. (canceled)

    56. (canceled)

    57. (canceled)

    58. (canceled)

    59. The pump or system of claim 1, wherein, in the first and second pumping cycles, the relatively higher rate or volume of gas flow is between about 5% and about 50% or between about 10% and about 25% greater than the relatively lower rate or volume of gas flow.

    60. The method of claim 40, wherein, in the first and second pumping cycles, the relatively higher rate of volume of gas flow is between about 5% and about 50% or between about 10% and about 25% greater than the relatively lower rate of volume of gas flow.

    61. The pump or system of claim 22, wherein a pressure of pressurised gas within the gas manifold during the first and second pumping cycles is greater than a pressure of pressurised gas within the pneumatic controller.

    62. The method of claim 40, wherein the controller is a pneumatic controller.

    63. The method of claim 62, wherein a pressure of pressurised gas within the gas manifold during the first and second pumping cycles is greater than a pressure of pressurised gas within the pneumatic controller.

    Description

    BRIEF DESCRIPTION OF THE DRAWINGS

    [0248] The invention will be described hereinafter with reference to typical embodiments illustrated in the drawings and wherein:

    [0249] FIG. 1 sets forth a perspective view of an embodiment of a pneumatic pump according to an aspect of the invention, pneumatic pump 10.

    [0250] FIG. 2 sets forth a side view of the pneumatic pump of FIG. 1.

    [0251] FIG. 3 sets forth a rear view of the pneumatic pump of FIG. 1.

    [0252] FIG. 4 sets forth a partially disassembled front view of the pneumatic pump of FIG. 1.

    [0253] FIG. 5 sets a rear view of pneumatic pump 10, showing a pressurised gas supply valve connected with a pneumatic actuator.

    [0254] FIG. 6 sets forth an internal view of a controller of pneumatic pump 10.

    DETAILED DESCRIPTION

    [0255] FIGS. 1-6 show an embodiment of a pneumatic pump according to an aspect of the invention, pneumatic pump 10. Pneumatic pump 10 comprises first pressure vessel 100; second pressure vessel 200; first pneumatic assembly 300; second pneumatic assembly 400; first transfer assembly 500; second transfer assembly 600; controller 700; pressurised gas manifold 800; exhaust component 900; and frame 1000.

    [0256] First pressure vessel 100 and second pressure vessel 200 of pneumatic pump 10 are of spherically-derived shape, formed as substantially hollow disc-like structures.

    [0257] First pressure vessel 100 comprises first pressure port 110, located at a top portion of first pressure vessel 100; and first transfer port 120, located at a bottom portion of first pressure vessel 100. First pressure port 110 comprises first pressure port neck 111; and first pressure port orifice 112. First transfer port 120 comprises first transfer port neck 121; and first transfer port orifice 122.

    [0258] Second pressure vessel 200 comprises second pressure port 210, located at a top portion of second pressure vessel 200; and second transfer port 220 located at a bottom portion of second pressure vessel 200. Second pressure port 210 comprises second pressure port neck 211; and second pressure port orifice 212. Second transfer port 220 comprises second transfer port neck 221; and second transfer port orifice 222.

    [0259] First pneumatic assembly 300 and second pneumatic assembly 400 of pneumatic pump 10 are venturi assemblies.

    [0260] First pneumatic assembly 300 comprises first pneumatic assembly body 310; first pneumatic assembly valve 320; and first pneumatic assembly valve actuator 330.

    [0261] First pneumatic assembly body 310 of first pneumatic assembly 300 comprises first pneumatic assembly inlet 311; first pneumatic assembly stem 312; first pneumatic assembly outlet 313; and first pneumatic assembly neck 314. First pneumatic assembly neck 314 is flowably connected to first pressure port 110 of first pressure vessel 100.

    [0262] First pneumatic assembly valve 320 is a two-way ball valve. First pneumatic assembly valve actuator 330 is a pneumatic actuator connected with first pneumatic assembly valve 320.

    [0263] Second pneumatic assembly 400 comprises second pneumatic assembly body 410; second pneumatic assembly valve 420; and second pneumatic assembly valve actuator 430.

    [0264] Second pneumatic assembly body 410 of second pneumatic assembly 400 comprises second pneumatic assembly inlet 411; second pneumatic assembly stem 412; second pneumatic assembly outlet 413; and second pneumatic assembly neck 414. Second pneumatic assembly neck 414 is flowably connected to second pressure port 210 of second pressure vessel 200.

    [0265] Second pneumatic assembly valve 420 is a two-way ball valve. Second pneumatic assembly valve actuator 430 is a pneumatic actuator connected with second pneumatic assembly valve 420.

    [0266] First transfer assembly 500 of pneumatic pump 10 comprises first transfer assembly inlet 510; first transfer assembly outlet 520; first transfer assembly inlet valve 530; first transfer assembly outlet valve 540; and first transfer assembly valve actuator 550.

    [0267] First transfer assembly inlet 510 and first transfer assembly outlet 520 of first transfer assembly 500 are of first branched transfer conduit 5000 flowably connected with first transfer port 120 of first pressure vessel 100. First transfer assembly inlet 510 is oriented substantially above first transfer assembly outlet 520 within first branched transfer conduit 5000.

    [0268] First transfer assembly inlet valve 530 and first transfer assembly outlet valve 530 are two-way ball two valves. First transfer assembly inlet valve 530 is flowably connected with first transfer port 120 of first pressure vessel 100 via first transfer assembly inlet 510. First transfer assembly outlet valve 540 is flowably connected with first transfer port 120 of first pressure vessel 100 via first transfer assembly outlet 520.

    [0269] First transfer assembly valve actuator 550 is a pneumatic actuator, connected with both first transfer assembly inlet valve 530 and first transfer assembly outlet valve 540. First transfer assembly valve actuator 550 and its connection with first transfer assembly inlet valve 530 and first transfer assembly outlet valve 540 is similar as described in Australian patent application 2019202349, incorporated herein by reference and further discussed hereinbelow.

    [0270] Second transfer assembly 600 of pneumatic pump 10 comprises second transfer assembly inlet 610; second transfer assembly outlet 620; second transfer assembly inlet valve 630; second transfer assembly outlet valve 640; and second transfer assembly valve actuator 650.

    [0271] Second transfer assembly inlet 610 and second transfer assembly outlet 620 are of second branched transfer conduit 6000 flowably connected with second transfer port 220. Second transfer assembly inlet 610 is oriented substantially above second transfer assembly outlet 620 within second branched transfer conduit 6000.

    [0272] Second transfer assembly inlet valve 630 and second transfer assembly outlet valve 640 are two-way ball two valves. Second transfer assembly inlet valve 630 is flowably connected with second transfer port 220 of second pressure vessel 200 via second transfer assembly inlet 610. Second transfer assembly outlet valve 640 is flowably connected with second transfer port 220 of second pressure vessel 200 via second transfer assembly outlet 620.

    [0273] Second transfer assembly valve actuator 650 is a pneumatic actuator, connected with both second transfer assembly inlet valve 630 and second transfer assembly outlet valve 640. Second transfer assembly valve actuator 650 and its connection with second transfer assembly inlet valve 630 and second transfer assembly outlet valve 640 is similar as described in Australian patent application 2019202349, incorporated herein by reference and further discussed hereinbelow.

    [0274] In flowable connection with first transfer assembly inlet 510 of first transfer assembly 500 and second transfer assembly inlet 610 of second transfer assembly 600 is main pumping inlet conduit 55 of pneumatic pump 10. Main pumping inlet conduit 55 is a branched conduit connectable with a pipe or hose such as inlet hose 2.

    [0275] In flowable connection with first transfer assembly outlet 520 and second transfer assembly outlet 620 is main pumping outlet conduit 65 of pneumatic pump 10. Main pumping outlet conduit 65 is a branched conduit connectable with a pipe or hose such as outlet pipe 3.

    [0276] Controller 700 of pneumatic pump 10 is a pneumatic controller. As best seen in FIG. 3 and FIG. 6, controller 700 comprises controller casing 710; openable, and optionally lockable, controller door 715; controller inlet 720; master switch 730; solenoid valves 740; pneumatic timers 750; timer actuators 760; pressure gauge 770; and pressure regulator 780.

    [0277] Controller 700 is connected to respective actuators of pneumatic pump 10 by respective controller connectors 7000. Controller connectors may be pneumatic cables or pneumatic hoses, as appropriate or desirable.

    [0278] Pressurised gas manifold 800 of pneumatic pump 10 comprises pressurised gas supply conduit 805; main pressurised gas conduit 810; depressurisation pneumatic assembly conduit 820; pressurisation pneumatic assembly conduit 830; first controller conduit 8050; and second controller conduit 840.

    [0279] Pressurised gas manifold 800 further comprises first pressurised gas supply valve 8051; second pressurised gas supply valve 8052; depressurisation pneumatic assembly conduit valve 860; pressurisation pneumatic assembly conduit valve 870; and second controller conduit valve 880.

    [0280] Pressurised gas manifold 800 further comprises first pressurised gas supply valve actuator 8053; second pressurised gas supply valve actuator 8054; depressurisation pneumatic assembly conduit valve actuator 865; and pressurisation pneumatic assembly conduit valve actuator 875.

    [0281] Pressurised gas supply conduit 805 of pressurised gas manifold 800 is adapted to receive a source of pressurised gas, such as pressurised air tubing 1, shown in FIG. 3. A typical arrangement of pressurised gas supply conduit 805, disconnected from air tubing 1, is shown in detail in FIG. 5.

    [0282] As seen in FIG. 5, pressurised gas supply conduit 805 is flowably connected with main pressurised gas conduit 810 via first pressurised gas supply valve 8051 and second pressurised gas supply valve 8052.

    [0283] First pressurised gas supply valve 8051 is a two-way ball valve, connected with first pressurised gas supply valve actuator 8053. First pressurised gas supply valve actuator 8053 is a manual actuator.

    [0284] Second pressurised gas supply valve 8052 is a two-way ball valve, connected with second pressurised gas supply valve actuator 8054. Second pressurised gas valve actuator 8054 is a pneumatic actuator. A controller connector 7000 connects second pressurised gas valve actuator 8054 with controller 700.

    [0285] Pressurised gas supply conduit 805 is flowably connected with controller 700 via first controller conduit 8050. First controller conduit 8050 extends from pressurised gas supply conduit 805 at a position between first pressurised gas supply valve 8051 and second pressurised gas supply valve 8052.

    [0286] Main pressurised gas conduit 810 of pressurised gas manifold 800 is flowably connected with depressurisation pneumatic assembly conduit 820; pressurisation pneumatic assembly conduit 830; and second controller conduit 840.

    [0287] Depressurisation pneumatic assembly conduit 820 is flowably connected with main pressurised gas conduit 810 via depressurisation pneumatic assembly conduit valve 860. A first end 821 of depressurisation pneumatic assembly conduit 820 is flowably connected with inlet 311 of first pneumatic assembly 300. A second end 822 of depressurisation pneumatic assembly conduit 820 is flowably connected with inlet 411 of second pneumatic assembly 400.

    [0288] Depressurisation pneumatic assembly conduit valve 860 is a three-way ball valve, positioned between first section 820-1 and second section 820-2 of depressurisation pneumatic assembly conduit 820.

    [0289] Depressurisation pneumatic assembly conduit valve actuator 865 is a pneumatic actuator connected to depressurisation pneumatic assembly conduit valve 860. A controller connector 7000 connects depressurisation pneumatic assembly conduit valve actuator 865 with controller 700.

    [0290] Pressurisation pneumatic assembly conduit 830 is flowably connected with main pressurised gas conduit 810 via pressurisation pneumatic assembly conduit valve 870. A first end 831 of pressurisation pneumatic assembly conduit 830 is flowably connected with inlet 311 of first pneumatic assembly 300. A second end 832 of pressurisation pneumatic assembly conduit 830 is flowably connected with inlet 411 of second pneumatic assembly 400.

    [0291] Pressurisation pneumatic assembly conduit valve 870 is a three-way ball valve comprising orifice plate 871, positioned between first section 830-1 and second section 830-2 of pressurisation pneumatic assembly conduit 830.

    [0292] Pressurisation pneumatic assembly conduit valve actuator 875 is a pneumatic actuator connected with pressurisation pneumatic assembly conduit valve 870. A controller connector 7000 connects pressurisation pneumatic assembly conduit valve actuator with controller 700.

    [0293] Second controller conduit 840 flowably connects main pressurised gas conduit 810 and controller 700 via controller conduit valve 880. Controller conduit valve 880 is a check valve.

    [0294] Exhaust component 900 of pneumatic pump 10 is an exhaust box. Exhaust component 900 is flowably connected with first pneumatic assembly outlet 313 of first pneumatic assembly body 310; and second pneumatic assembly outlet 413 of second pneumatic assembly body 410.

    [0295] Mounted to exhaust box 900, and flowably connected with controller 700, is pneumatic filter 790. It will be appreciated that pneumatic filter 790 may be considered a part of controller 700 or a separate component of pneumatic pump 10.

    [0296] Frame 1000 of pneumatic pump 10 comprises frame base 1010; frame roof 1020; and frame posts 1030. Frame 1000 is adapted to accommodate and support other components of pneumatic pump 10. Frame base 1010 comprises base channels 1011, adapted to accommodate forklift tynes.

    [0297] Typical use of pneumatic pump 10 will now be described.

    [0298] To prepare pneumatic pump 10 for use, a source of pressurised air, such as pressurised air tubing 1, is connected to pressurised gas supply conduit 805 of pressurised gas supply manifold 800 of pneumatic pump 10.

    [0299] With first pressurised gas supply valve 8051 and second pressurised gas supply valve 8052 in respective closed configurations, pressurised air is directed through pressurised gas tubing 1. It will be understood that, typically, the flow of pressurised air that is directed through pressurised gas tubing 1 is greater than is required for operation of pneumatic pump 10, including control of pneumatic pump 10 with pneumatic controller 700, and pressurisation and depressurisation of first and second pressure vessels 100, 200, as hereinbelow described in further detail.

    [0300] A pipe or hose, such as inlet hose 2, is connected with main inlet conduit 55, and an end of the pipe or hose away from main inlet conduit 55 is positioned in material to be pumped (not shown). Another pipe or hose, such as outlet pipe 3, is connected with main outlet conduit 65, and an end of the pipe or hose away from main outlet conduit 55 is positioned in an area to store or dispose of pumped material (not shown).

    [0301] Prior to commencing pumping with pneumatic pump 10, manual actuator 8053 is actuated to configure first pressurised gas supply valve 8051 to an open configuration, while second pressurised gas supply valve 8052 remains in the closed configuration.

    [0302] When first pressurised gas supply valve 8051 is in the open configuration and second pressurised gas supply valve 8052 is in the closed configuration, pressurised air travels from pressurised gas tubing 1 into pressurised gas supply conduit 805, and to master switch 730 of controller 700 via first controller conduit 8050. However, pneumatic timers 750 of controller 700 remain isolated from the pressurised air.

    [0303] To begin pumping, master switch 730 of controller 700 is configured to an on configuration. With master switch 730 in the on configuration, under the control of controller 700 via a controller connector 7000, pneumatic actuator 8054 configures second pressurised gas supply valve 8052 to an open configuration.

    [0304] When second pressurised gas supply valve 8052 is in the open position, pressurised air travels into main pressurised gas conduit 810 and to pneumatic timers 750 of controller 700 via second controller conduit 840.

    [0305] With pneumatic timers 750 of controller 700 energised by pressurised air, pneumatic pump 10 begins cycling between a first pumping cycle and a second pumping cycle. Additionally, an operator can adjust cycling parameters, including the duration of each of the first and second cycles, using timer actuators 760 of controller 700.

    [0306] During the first pumping cycle, under the control of controller 700 via a controller connector 7000, depressurisation pneumatic assembly conduit valve actuator 865 configures depressurisation pneumatic assembly conduit valve 860 into a first configuration.

    [0307] When depressurisation pneumatic assembly conduit valve 860 is in the first configuration, pressurised air from main pressurised gas conduit 810 passes through depressurisation pneumatic assembly conduit valve 860 into section 820-1 of depressurisation pneumatic assembly conduit 820, and towards first end 821 of depressurisation pneumatic assembly conduit 820 that is flowably connected with first pneumatic assembly 300.

    [0308] Furthermore, when depressurisation pneumatic assembly conduit valve 860 is in the first configuration, pressurised air from main pressurised gas conduit 810 is prevented or substantially constrained from passing through depressurisation pneumatic assembly conduit valve 860 into section 820-2 of depressurisation pneumatic assembly conduit 820 towards second end 822 of depressurisation pneumatic assembly conduit 820 that is flowably connected with second pneumatic assembly 400.

    [0309] Also during the first pumping cycle, under the control of controller 700 via a controller connector 7000, pressurisation pneumatic assembly conduit valve actuator 875 configures depressurisation pneumatic assembly conduit valve 870 into a second configuration.

    [0310] When pressurisation pneumatic assembly conduit valve 870 is in the second configuration, pressurised air from main pressurised gas conduit 810 passes through pressurisation pneumatic assembly conduit valve 870 into section 830-2 of pressurisation pneumatic assembly conduit 830, and towards second end 832 of depressurisation pneumatic assembly conduit 830 that is flowably connected with second pneumatic assembly 400.

    [0311] Furthermore, when pressurisation pneumatic assembly conduit valve 870 is in the second configuration, pressurised air from main pressurised gas conduit 810 is prevented or substantially constrained from passing through pressurisation pneumatic assembly conduit valve 870 into section 830-1 of pressurisation pneumatic assembly conduit 830 towards first end 831 of depressurisation pneumatic assembly conduit that is flowably connected with first pneumatic assembly 300.

    [0312] Also during the first pumping cycle, under the control of controller 700 via a controller connector 7000, first pneumatic assembly valve actuator 320 configures first pneumatic assembly valve 310 into an open configuration.

    [0313] When pneumatic assembly valve 310 is in the open configuration, pressurised air from first end 821 of depressurisation pneumatic assembly conduit 820 in flowable connection with first pneumatic assembly 300 passes through open first pneumatic assembly valve 310. Passage of pressurised air from depressurisation pneumatic assembly conduit 820 through open first pneumatic assembly valve 310 of first pneumatic assembly 300 depressurises first pressure vessel 100 by creating suction through first pressure port 110.

    [0314] Also during the first pumping cycle, under the control of controller 700 via a controller connector 7000, second pneumatic assembly valve actuator 420 configures second pneumatic assembly valve 410 into a closed configuration.

    [0315] When pneumatic assembly valve 410 is in the closed configuration, pressurised air from second end 832 of pressurisation pneumatic conduit 830 in flowable connection with second pneumatic assembly 400 is prevented or substantially constrained from passing through closed second pneumatic assembly valve 410. Pressurised air from pressurisation pneumatic conduit 830 that is prevented or substantially constrained from passing through closed second pneumatic assembly valve 410 pressurises second pressure vessel 200 by flowing into second pressure port 210.

    [0316] Also during the first pumping cycle, under the control of controller 700 via a controller connector 7000, first transfer assembly valve actuator 550 configures first transfer assembly inlet valve 530 into an open configuration and first transfer assembly outlet valve 540 into a closed configuration.

    [0317] When first transfer assembly inlet valve 530 is in the open configuration and first transfer assembly outlet valve 540 is in the closed configuration, depressurisation of first pressure vessel 100 urges pumpable material through inlet hose 2, main inlet conduit 55, and first transfer assembly inlet 510, and first transfer port 120.

    [0318] Also during the first pumping cycle, under the control of controller 700 via a controller connector 7000, second transfer assembly valve actuator 650 configures second transfer assembly inlet valve 630 into a closed configuration and second transfer assembly outlet valve 640 into an open configuration.

    [0319] When second transfer assembly inlet valve 630 is in the closed configuration and second transfer assembly outlet valve 640 is in the open configuration, pressurisation of second pressure vessel 200 urges pumpable material through second transfer port 220, second transfer assembly outlet 620, main outlet conduit 65, and outlet hose 3.

    [0320] During the second pumping cycle, under the control of controller 700 via a controller connector 7000, depressurisation pneumatic assembly conduit valve actuator 865 configures depressurisation pneumatic assembly conduit valve 860 into a second configuration.

    [0321] When depressurisation pneumatic assembly conduit valve 860 is in the second configuration, pressurised air from main pressurised gas conduit 810 passes through depressurisation pneumatic assembly conduit valve 860 into section 820-2 of depressurisation pneumatic assembly conduit 820, and towards second end 822 of depressurisation pneumatic assembly conduit 820 that is flowably connected with second pneumatic assembly 400.

    [0322] Furthermore, when depressurisation pneumatic assembly conduit valve 860 is in the second configuration, pressurised air from main pressurised gas conduit 810 is prevented or substantially constrained from passing through depressurisation pneumatic assembly conduit valve 860 into section 820-1 of depressurisation pneumatic assembly conduit 820 towards first end 821 of depressurisation pneumatic assembly conduit 820 that is flowably connected with first pneumatic assembly 300.

    [0323] Also during the second pumping cycle, under the control of controller 700 via a controller connector 7000, pressurisation pneumatic assembly conduit valve actuator 875 configures depressurisation pneumatic assembly conduit valve 870 into a first configuration.

    [0324] When pressurisation pneumatic assembly conduit valve 870 is in the first configuration, pressurised air from main pressurised gas conduit 810 passes through pressurisation pneumatic assembly conduit valve 870 into section 830-1 of pressurisation pneumatic assembly conduit 830, and towards first end 831 of depressurisation pneumatic assembly conduit 830 that is flowably connected with first pneumatic assembly 300.

    [0325] Furthermore, when pressurisation pneumatic assembly conduit valve 870 is in the first configuration, pressurised air from main pressurised gas conduit 810 is prevented or substantially constrained from passing through pressurisation pneumatic assembly conduit valve 870 into section 830-2 of pressurisation pneumatic assembly conduit 830 towards second end 832 of depressurisation pneumatic assembly conduit that is flowably connected with second pneumatic assembly 400.

    [0326] Also during the second pumping cycle, under the control of controller 700 via a controller connector 7000, first pneumatic assembly valve actuator 320 configures first pneumatic assembly valve 310 into a closed configuration.

    [0327] When pneumatic assembly valve 310 is in the closed configuration, pressurised air from first end 831 of pressurisation pneumatic conduit 820 in flowable connection with first pneumatic assembly 300 is prevented or substantially constrained from passing through closed first pneumatic assembly valve 310. Pressurised air from pressurisation pneumatic conduit 830 that is prevented or substantially constrained from passing through closed first pneumatic assembly valve 310 of first pneumatic assembly 300 pressurises first pressure vessel 100 by flowing into first pressure port 110.

    [0328] Also during the second pumping cycle, under the control of controller 700 via a controller connector 7000, second pneumatic assembly valve actuator 420 configures second pneumatic assembly valve 410 into an open configuration.

    [0329] When pneumatic assembly valve 410 is in the open configuration, pressurised air from second end 822 of depressurisation pneumatic assembly conduit 820 in flowable connection with second pneumatic assembly 400 passes through open second pneumatic assembly valve 410. Passage of pressurised air from depressurisation pneumatic assembly conduit 820 through open second pneumatic assembly valve 410 of second pneumatic assembly 400 depressurises second pressure vessel 200 by creating suction through first pressure port 210.

    [0330] Also during the second pumping cycle, under the control of controller 700 via a controller connector 7000, first transfer assembly valve actuator 550 configures first transfer assembly inlet valve 530 into a closed configuration and first transfer assembly outlet valve 540 into an open configuration.

    [0331] When first transfer assembly inlet valve 530 is in the closed configuration and first transfer assembly outlet valve 540 is in the open configuration, pressurisation of first pressure vessel 100 urges pumpable material through first transfer port 120, first transfer assembly outlet 520, main outlet conduit 65, and outlet hose 3.

    [0332] Also during the first pumping cycle, under the control of controller 700 via a controller connector 7000, second transfer assembly valve actuator 650 configures second transfer assembly inlet valve 630 into an open configuration and second transfer assembly outlet valve 640 into an closed configuration.

    [0333] When second transfer assembly inlet valve 630 is in the open configuration and second transfer assembly outlet valve 640 is in the closed configuration, depressurisation of second pressure vessel 200 urges pumpable material through inlet hose 2, main inlet conduit 55, second transfer assembly inlet 610, and second transfer port 220.

    [0334] It will be appreciated from the above that during both the first and the second pumping cycles, pumpable material is urged towards pneumatic pump 10 from a source of pumpable material such as through inlet hose 2, and pumpable material is urged away from pneumatic pump 10 to a destination for pumpable material such as through outlet pipe 3.

    [0335] It will be appreciated that, during the first pumping cycle, pumpable material is urged towards pneumatic pump 10 by depressurisation of first pressure vessel 100, and pumpable material is urged away from pneumatic pump 10 by pressurisation of second pressure vessel 200.

    [0336] It will be appreciated that, during the second pumping cycle, pumpable material is urged towards pneumatic pump 10 by depressurisation of second pressure vessel 200, and pumpable material is urged away from pneumatic pump 10 by pressurisation of first pressure vessel 100.

    [0337] As hereinabove described, first transfer assembly valve actuator 550 and its connection with first transfer assembly inlet valve 530 and first transfer assembly outlet valve 540; and second transfer assembly valve actuator 650 and its connection with second transfer assembly inlet valve 630 and second transfer assembly outlet valve 640, is similar as described in Australian patent application 2019202349 (AU 2019202349) incorporated herein by reference.

    [0338] It will be appreciated that each of: [0339] first transfer assembly valve actuator 550, first transfer assembly inlet valve 530, and first assembly outlet valve 540; and [0340] second transfer assembly valve actuator 650, second transfer assembly inlet valve 630, and second transfer assembly outlet valve 640, [0341] form a respective rotatable valve apparatus as described in AU 2019202349.

    [0342] It will be understood that the specific orientation of valve actuator and valves has been adapted to suit pneumatic pump 10 as described herein. For example, inlet valve 530/630 and outlet valve 540/640 are arranged vertically, and valve actuators 550/650 are positioned laterally from inlet valves 530/630 and outlet valves 540/640.

    [0343] However, key structural and functional features of the first and second transfer assembly valve actuator and valve arrangement are shared with the typical embodiment described in detail in AU 2019202349 (referred to as rotatable valve apparatus 100 therein). Briefly, a pneumatic rotary actuator, such as actuator model A092 as manufactured by Wuxi Belef Pneumatic Actuators Co Ltd (China), is connected to an inlet valve (530/630) and an outlet valve (540/640), wherein a lever arrangement opens the inlet valve (530/630) and closes the outlet valve (540/640) in response to rotation of the pneumatic actuator in a first direction; and closes the inlet valve (530/630) and opens the outlet valve (540/640) in response to rotation of the pneumatic actuator in a second direction opposite the first direction.

    [0344] By way of non-limiting example, certain advantages and variations of aspects and embodiments of the invention will now be discussed.

    [0345] It will be understood that pneumatic pumps such as described herein need not necessarily comprise a supporting frame such as frame 1000. However, the inclusion of a supporting frame wherein the frame supports all other components of pneumatic pump 10 is considered advantageous. For example, frame 1000 can allow for transport of pneumatic pump 10 to a desired location, wherein relatively simple connection of a pressurised gas, such as air, supply along with inlet and outlet hoses or pipes to pneumatic pump 10 can allow for pumping to efficiently commenced. The inclusion of channels for accommodating forklift tynes within frame 1000 can advantageously allow for transport and positioning of pneumatic pump 10.

    [0346] It will be appreciated that any suitable material, as will be known to the skilled person, may be used for construction of pneumatic pump 10 or components thereof.

    [0347] The use of metal, such as stainless steel, or reinforced polymer material, such as fibreglass or graphite reinforced polymers, is considered advantageous for construction of first pressure vessel 100 and second pressure vessel 200. The same or similar material may be advantageous for other components of pneumatic pump 10, such as first and second pneumatic assemblies 300, 400, first and second transfer assemblies 500, 600, and frame 1000.

    [0348] For at least some pipes and tubes and the like of pneumatic pump 10, such as conduits of pressurised gas manifold 800, plastics or natural or synthetic polymers, such as reinforced natural or synthetic rubber, may be advantageous.

    [0349] Although any suitable shape may be used for first pressure vessel 100 and second pressure vessel 200 of pneumatic pump 10, substantially disc-like or otherwise spherically derived shape is considered advantageous. Disc-like shape is considered to provide overall benefits in respect of volume, overall size, and width to height ratio. Relatively narrow dimensions of disc-like pressure vessels can be advantageous for minimising overall width of pneumatic pump 10, which may be particularly beneficial when pneumatic pump 10 is deployed in certain space-limited industrial areas.

    [0350] Typically, first pressure vessel 100 and second pressure vessel 200 have volumes between about 25 and about 500 litres, including about: 30, 40, 50, 60, 70, 80, 90, 100, 150, 200, 250, 300, 350, 400, and 450 litres. More typically, first pressure vessel 100 and second pressure vessel have volumes between about 50 and about 250 litres. The referenced pressure vessel volumes are considered advantageous in the context of pumping at least certain typical industrial slurries.

    [0351] Suitably, first pneumatic assembly 300 and second pneumatic assembly are high demand pneumatic assemblies. Typically, first pneumatic assembly 300 and second pneumatic assembly 400 are venturi assemblies comprising capacity of between about 10 and about 1500 CFM, including about: 20, 30, 40, 50, 60, 70, 80, 90, 100, 150, 200, 250, 300, 350, 400, 450, 500, 550, 600, 650, 700, 750, 800, 850, 900, 950, 1000, 1100, 1200, 1300, and 1400 CFM. More typically, first pneumatic assembly 300 and second pneumatic assembly 400 comprise venturi capacity between about 40 and about 800 CFM. The referenced venturi capacities are considered advantageous in the context of pumping at least certain typical industrial slurries.

    [0352] As described herein, rotatable valves, typically ball valves, are used for first pneumatic assembly valve 320, second pneumatic assembly valve 420, first transfer assembly inlet valve 530, first transfer assembly outlet valve 540, second transfer assembly inlet valve 630, second transfer assembly outlet valve 640, depressurisation pneumatic assembly conduit valve 860, and pressurisation pneumatic assembly conduit valve 870.

    [0353] Although ball valves are typical and considered advantageous, it will be appreciated that other rotatable valve types may potentially be used, such as plug, butterfly, or swing check valves.

    [0354] In some alternative embodiments, one or more linear valves may be used for pneumatic pump 10, such as for first pneumatic assembly valve 320, second pneumatic assembly valve 420, although without limitation thereto. As will be known to the skilled person, examples of linear valves include gate valves, globe valves, diaphragm valves, pinch valves, and relief valves.

    [0355] It will be understood that pneumatic pump 10 is adapted to control pneumatic pressure within certain ranges during pumping.

    [0356] Advantageously, pneumatic controller 700 of pneumatic pump 10 is configured to operate at relatively lower pressure than other components of pneumatic pump 10. This arrangement is adapted to ensure uninterrupted control of pneumatic pump 10 in the presence of pressure fluctuations which are expected during operation.

    [0357] As hereinabove described, pressurised gas from a pressurised gas source such as pressurised air tubing 1 enters pneumatic controller 700 through controller conduit 840 via controller conduit valve 880, which is a check valve. Advantageously, check valve 880 maintains pressure within a given range in pneumatic controller 700, in the presence of a pressure of pressurised gas entering pneumatic pump 10 that is higher than the pressure in pneumatic controller 700.

    [0358] Typically, controller 700 is configured to operate at least about 5% lower pressure, more typically at least about 10% lower pressure, than an average pressure of pressurised gas entering pneumatic pump 10 from a pressurised gas source such as pressurised air tubing 1.

    [0359] Typically, controller 700 is configured to maintain pressure in the controller within a range of about +/- 15%, more typically within a range of about +/- 7.5%.

    [0360] In some typical embodiments, during operation of pneumatic pump 10 the pressure of pressurised gas entering pneumatic pump 10 from a pressurised gas source such as pressurised air tubing 1 is between about 90 and about 105 pounds per square inch (psi), and controller 700 is configured to maintain pressure in the pneumatic controller of between about 75 and about 85 psi

    [0361] Advantageously, manifold 800 of pneumatic pump 10 is configured to supply pressurised gas at a higher pressure to first and second pneumatic assemblies 300, 400 for depressurisation of respective pressure vessel 100, 200, relative to the pressure of pressurised gas supplied to first and second pneumatic assemblies 300, 400 for pressurisation of respective pressure vessel 100, 200.

    [0362] As hereinabove described: [0363] for depressurisation of a respective pressure vessel (100, 200), pressurised gas is directed to a respective pneumatic assembly (300, 400) through depressurisation pneumatic assembly conduit 820 via depressurisation pneumatic assembly conduit valve 860; and [0364] for pressurisation of a respective pressure vessel (100, 200), pressurised gas is directed to a respective pneumatic assembly through pressurisation pneumatic assembly conduit 830 via pressurisation pneumatic assembly conduit valve 870.

    [0365] It will be appreciated that pressurisation pneumatic assembly conduit valve 870 comprises orifice plate 871, whereas depressurisation pneumatic assembly conduit valve 860 does not comprise a corresponding orifice plate.

    [0366] It will be further appreciated that orifice plate 871 restricts the flow and resulting pressure of pressurised gas delivered by pressurisation pneumatic assembly conduit 830 to the respective pneumatic assembly (300, 400) for pressurisation of the respective pressure vessel (100, 200), as compared to the flow and resulting pressure of pressurised gas delivered by depressurisation pneumatic assembly conduit 820 to the respective pneumatic assembly (300, 400) for depressurisation of the respective pressure vessel (100, 200).

    [0367] The above-described arrangements for control of gas, such as air, pressure within components of pneumatic pump 10 have been found to be highly advantageous for maintaining stable and consistent cyclic pumping.

    [0368] In particular, the above-described arrangements have been found to be surprisingly effective for maintaining consistent cycling control using pneumatic controller 700, and for preventing or substantially minimising slaving of respective first and second pneumatic assemblies 300, 400 during cycling. Consistent control of cycling and minimisation of slaving of linked venturi assemblies were identified as key issues to be addressed to maintain efficient cycling in the context of the present invention, and to limit efficiency loss over time.

    [0369] Pneumatic controller 700 as described herein advantageously allows for automated cycling, wherein during the first pumping cycle first pressure vessel 100 is filled to a desirable level with pumpable material while second pressure vessel 200 is emptied of pumpable material, then during the second pumping cycle second pressure vessel 200 is filled to a desirable level with pumpable material while second pressure vessel is emptied of pumpable material.

    [0370] Furthermore, the duration of the pumping cycles can be advantageously be adjusted using controller 700. This can be beneficial for efficient pumping of materials with varying solids content, specific gravity, and viscosity, and to cater for other parameters such as pumping distance and air pressure available on site for powering of pneumatic pump 10.

    [0371] Generally, it has been observed that pneumatic pump 10 is remarkably effective for substantially continuous pumping of highly heterogenous material, such as solids laden drilling mud.

    [0372] For example, when using an embodiment of pneumatic pump 10 wherein first pneumatic assembly 300 and second pneumatic assembly 400 comprise venturi capacity of 50 CFM, substantially continuous pumping of highly heterogenous material at a rate of about 36,000 litres per hour (l/h) was achieved, and substantially higher rates should be achievable with larger venturi capacity. This offers significant advantages over any known existing pneumatic pump.

    [0373] A particular challenge in the context of pneumatic pumping relates to systemic pressure loss that can readily occur during movement or changes of components, and implications thereof when using compressed gas (e.g. compressed air) for both conveying material and controlling cycling.

    [0374] This challenge relating to systemic pressure loss has been found to be significantly exacerbated in the context of continuous pneumatic pumping using first and second pressure vessels as described herein. The use of high demand pneumatic assemblies (e.g. high demand venturi assemblies) has also been found to significantly exacerbate issues of systemic pressure loss in a cycling context, and particularly in ‘dual pressure vessel’ arrangements.

    [0375] Notably, arrangements as described herein, wherein valves are used to maintain various pressure arrangements or pressure differentials in the controller, pressurisation pneumatic assembly conduit, and depressurisation pneumatic assembly conduit, have been found to be highly advantageous for maintaining controlled, continuous pumping despite challenges related to systemic pressure loss, including when using high demand pneumatic assemblies.

    [0376] Pneumatic pump 10 as described herein is of unitary construction, wherein components including first pressure vessel 100, second pressure vessel 200, first pneumatic assembly 300, second pneumatic assembly 400, first transfer assembly 500, second transfer assembly 600, controller 700, pressurised gas manifold 800, and exhaust component 900 are of a single unit mounted on frame 1000.

    [0377] It will be readily appreciated, however, that pumps and pumping systems according to embodiments of the invention need not necessarily be of unitary construction. In some alternative embodiments, the pump or pumping system may be of modular construction.

    [0378] By way of non-limiting example, modular pneumatic pumps or pumping systems according to embodiments invention may be arranged wherein components corresponding to first pressure vessel 100, first pneumatic assembly 300, and first transfer assembly 500 are of a first module such as a first pneumatic pump; and components corresponding to second pressure vessel 200, second pneumatic assembly 400, and second transfer assembly 600 are of a second module such as a second pneumatic pump.

    [0379] It will be further appreciated that modular pneumatic pumps or pumping systems according to embodiments of the invention may have one or more further module(s) comprising components corresponding to controller 700 and pressurised gas manifold 800. Additional modules may include one or more further modules comprising components corresponding to exhaust component 900 and/or frame 1000.

    [0380] In modular embodiments of the pumps or pumping systems according to embodiments of the invention, suitably, respective modules comprising the first pressure vessel (e.g. a first pneumatic pump) and the second pressure vessel (e.g. a second pneumatic pump) are connected via the controller.

    [0381] It will be understood generally that the above description of embodiments of the invention is provided for purposes of description to one of ordinary skill in the related art. It is not intended to be exhaustive or to limit the invention to a single disclosed embodiment. In some instances, well-known components and/or processes have not been described in detail, so as not to obscure the embodiments described herein.

    [0382] As described, numerous alternatives and variations to the present invention will be apparent to those skilled in the art of the above teaching. Accordingly, while some alternative embodiments have been discussed specifically, other embodiments will be apparent or relatively easily developed by those of ordinary skill in the art. The invention is intended to embrace all alternatives, modifications, and variations that have been discussed herein, and other embodiments that fall within the spirit and scope of the invention.

    [0383] In this specification, the use of the terms “suitable” and “suitably”, and similar terms, is not to be read as implying that a feature or step is essential, although such features or steps may well be preferred.

    [0384] In this specification, the indefinite articles “a” and “an” are not to be read as singular indefinite articles, or as otherwise excluding more than one or more than a single subject to which the indefinite article refers. For example, “a” valve includes one valve, one or more valves, and a plurality of valves.

    [0385] In this specification, the terms “comprises”, “comprising”, “includes”, “including”, “contains”, “containing”, and similar terms, are intended to mean a non-exclusive inclusion, such that an apparatus, system, or method that comprises or includes a list of elements need not have those elements solely, and may well have other elements not listed.

    [0386] In this specification, the terms “consisting essentially of” and “consists essentially of” are intended to mean a non-exclusive inclusion only to the extent that, if additional elements are included beyond those elements recited, the additional elements do not materially alter basic and novel characteristics. That is, an apparatus, system, or method that “consists essentially of” one or more recited elements includes those elements only, or those elements and any additional elements that do not materially alter the basic and novel characteristics of the apparatus, system, or method.

    [0387] In this specification, terms such as “above” and “below” ; “front” and “back” ; “top” and “bottom”; “left” and “right”; “horizontal” and “vertical” “upper” and “lower” and the like, may be used for descriptive purposes. However, it will be understood that embodiments can potentially be arranged in various orientations, and that such relative terms are not limiting and may be interchangeable in appropriate circumstances.

    [0388] In this specification, unless the context requires otherwise, the terms “connection”, “connected”, “connecting”, and the like, are not to be read as limited to direct connections and may also include indirect connections. For example, unless the context requires otherwise, a stated first component “connected” to a stated second component may be connected via, through, or by, one or more unstated components.