Platelet rich plasma separation kit
11801334 · 2023-10-31
Inventors
Cpc classification
A61M1/0259
HUMAN NECESSITIES
A61M1/0236
HUMAN NECESSITIES
A61M5/36
HUMAN NECESSITIES
A61M5/165
HUMAN NECESSITIES
A61M2005/1652
HUMAN NECESSITIES
A61M1/0209
HUMAN NECESSITIES
A61M1/029
HUMAN NECESSITIES
International classification
A61M5/165
HUMAN NECESSITIES
A61M5/32
HUMAN NECESSITIES
A61M5/36
HUMAN NECESSITIES
Abstract
The present invention discloses a sterile PRP separation kit that has compartmentalized container having a cover that allows for a stage-specific exposure of sterile components of the sterile PRP separation kit housed within stage-specific compartments to a non-sterile environment commensurate with a specific stage of operation of a separation process of PRP. The sterile PRP separation kit includes a PRP tube with segregated portals for injection of blood into the PRP tube, aspiration of PRP from the PRP tube, and for maintaining an interior pressure of the PRP tube at equilibrium with ambient pressure during both injection and aspiration.
Claims
1. A sterile platelet rich plasma (PRP) separation kit comprising: a compartmentalized container having a cover that allows for a stage-specific exposure of sterile components of the sterile PRP separation kit housed within stage-specific compartments to a non-sterile environment commensurate with a specific stage of operation of a separation process of PRP; the cover is detachably secured to top surfaces of stage separation walls of stage specific compartments of the compartmentalized container to ensure stage-specific isolation and stage-specific exposure of sterile components; a first stage that includes a first set of sterile components housed within a first set of compartments and exposed only when and for aseptic collection of blood while a second stage and a third stage remain unexposed to the non-sterile environment; with the first set of sterile components comprising: a first stage syringe; a first stage needle; and a winged infusion set; the second stage that includes a second set of sterile components housed within a second set of compartments and exposed only when and for filling in a PRP tube with aseptically collected blood from the first stage while the third stage remains unexposed to the non-sterile environment; with the second set of sterile components comprising: the PRP tube; and the second stage needle that is connected to the first stage syringe for injecting the aseptically collected blood into the PRP tube for separation of PRP; a third stage that includes a third set of sterile components housed within a third set of compartments and exposed only when and for aspirating the PRP from the PRP tubes of the second stage; with the third set of sterile components comprising: a lateral aspiration spinal needle; a third stage syringe with a third stage needle; and a syringe cap.
2. The sterile platelet rich plasma separation kit as set forth in claim 1, wherein: the PRP tube is comprised of: cylindrical body with a top flat surface and bottom flat surface; segregated openings at the top surface for preventing cross-contamination; the segregated openings are comprised of: a first opening for injection of blood into the PRP tube; a second opening for aspiration of PRP from the PRP tube; and a third opening for maintaining an interior pressure of the PRP tube at equilibrium with ambient pressure.
3. The sterile platelet rich plasma separation kit as set forth in claim 2, wherein: the third opening is a vent.
4. The sterile platelet rich plasma separation kit as set forth in claim 3, wherein: the vent is a through-opening covered over by a filter.
5. The sterile platelet rich plasma separation kit as set forth in claim 4, wherein: the filter is an anti-microbial filter attached to an interior facing side of the vent, equalizing pressure between interior and exterior of the PRP tube by allowing air flow while preventing bacteria from entering through the vent and into the PRP tube.
6. The sterile platelet rich plasma separation kit as set forth in claim 2, wherein: the first opening and the second opening include respective first and second covers.
7. The sterile platelet rich plasma separation kit as set forth in claim 6, wherein: the first and the second covers are comprised of a silicone for easier insertion and passage of the lateral aspiration spinal needle.
8. The sterile platelet rich plasma separation kit as set forth in claim 7, wherein: the silicone has a shore hardness of about 40 and thickness of about 2 mm.
9. The sterile platelet rich plasma separation kit as set forth in claim 6, wherein: an exterior of the first and the second covers includes an indexing feature that identifies a proper insertion position of a tip of a needle through the first and the second covers.
10. The sterile platelet rich plasma separation kit as set forth in claim 9, wherein: the indexing feature of the first and the second covers is over a radial center of the respective the first and the second openings.
11. The sterile platelet rich plasma separation kit as set forth in claim 6, wherein: the first and the second covers are further comprised of: a cylindrical cap structure that cover over annular cylindrical projections of the PRP tube; an inner wall of the cylindrical cap includes an inner circumferential annular protuberance near a distal end edge of the cylindrical cap.
12. The sterile platelet rich plasma separation kit as set forth in claim 2, wherein: first opening and the second opening are comprised of: an annular cylindrical projection that extends from a top surface of PRP tube.
13. The sterile platelet rich plasma separation kit as set forth in claim 12, wherein: the annular cylindrical projection includes an inner diameter opening and an outer diameter.
14. The sterile platelet rich plasma separation kit as set forth in claim 12, wherein: an upper portion of the annular cylindrical projection includes a flange.
15. The sterile platelet rich plasma separation kit as set forth in claim 14, wherein: the flange is an annular flange with an inner diameter that equals an inner diameter of the annular cylindrical projection, and an outer diameter that is longer than an outer diameter of the annular cylindrical projection.
16. The sterile platelet rich plasma separation kit as set forth in claim 11, wherein: an outer circumference of the flange includes an outer annular perturbance.
17. A sterile platelet rich plasma (PRP) separation kit, comprising: a compartmentalized container having a cover that allows for a stage-specific exposure of sterile components of the sterile PRP separation kit housed within stage-specific compartments to a non-sterile environment commensurate with a specific stage of operation of a separation process of PRP the cover is detachably secured to top surfaces of stage separation walls of stage specific compartments of the compartmentalized container to ensure stage-specific isolation and stage-specific exposure of sterile components; a first stage for aseptic collection of blood; a second stage for separation of PRP within a PRP tube; and a third stage for aspirating the PRP from the PRP tube of the second stage; wherein: the PRP tube is comprised of: segregated openings that include: a first opening for injection of blood into the PRP tube; a second opening for aspiration of PRP from the PRP tube; and a third opening for maintaining an interior pressure of the PRP tube at equilibrium with ambient pressure.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) It is to be understood that the drawings are to be used for the purposes of exemplary illustration only and not as a definition of the limits of the invention. Throughout the disclosure, the word “exemplary” may be used to mean “serving as an example, instance, or illustration,” but the absence of the term “exemplary” does not denote a limiting embodiment. Any embodiment described as “exemplary” is not necessarily to be construed as preferred or advantageous over other embodiments. In the drawings, like reference character(s) present corresponding part(s) throughout.
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DETAILED DESCRIPTION OF THE INVENTION
(7) The detailed description set forth below in connection with the appended drawings is intended as a description of presently preferred embodiments of the invention and is not intended to represent the only forms in which the present invention may be constructed and or utilized.
(8) It is to be appreciated that certain features of the invention, which are, for clarity, described in the context of separate embodiments, may also be provided in combination in a single embodiment. Conversely, various features of the invention that are, for brevity, described in the context of a single embodiment may also be provided separately or in any suitable sub-combination or as suitable in any other described embodiment of the invention. Stated otherwise, although the invention is described below in terms of various exemplary embodiments and implementations, it should be understood that the various features and aspects described in one or more of the individual embodiments are not limited in their applicability to the particular embodiment with which they are described, but instead can be applied, alone or in various combinations, to one or more of the other embodiments of the invention.
(9) One or more embodiments of the present invention provide a platelet rich plasma separation kit that provides a stage-specific exposure of sterile components of the sterile platelet rich plasma separation kit to a non-sterile environment exactly commensurate with a specific stage of a separation process of platelet rich plasma. Critically and advantageously, since components are grouped in the order of use in terms of separation processing stages, they will not be exposed to the surrounding prior to their final use once their respective appropriate separation processing stage is reached. This means that the sterile component will not become contaminated prior to their use.
(10) One or more embodiments of the present invention provide a platelet rich plasma separation kit that provides a PRP tube without the need or requirement for a lid, while maintaining segregated openings for injection of blood and extraction of RPP. Critically and advantageously, since there is no lid, there is no contamination of lid and as importantly, no possible contamination of a needle that may contact a contaminated lid before or during aspiration of PRP.
(11) One or more embodiments of the present invention provide a platelet rich plasma separation kit that provides a PRP tube with larger volume to maximize the use of the volume of countertop centrifuge bucket. This maximizes the volume of PRP processed using a countertop centrifuge. Critically and advantageously, this enables production of a larger volume of PRP due to larger sized PRP tubes when using countertop centrifuge, accordingly, there is no requirement or a need for a larger, more expensive centrifuge.
(12) One or more embodiments of the present invention provide a platelet rich plasma separation kit that provides a PRP tube without the use of solid rigid rubber stoppers. Critically and advantageously, this prevents spinal needles from bending.
(13) One or more embodiments of the present invention provide a platelet rich plasma separation kit that obviates the need to manually (or actively) vary the internal pressures of the PRP tube and or the syringe barrel for mere injection or extraction of fluids. Instead, one or more embodiments of the present invention provide a platelet rich plasma separation kit that passively (or automatically) maintain in the equilibrium an interior pressure of PRP tube with exterior (ambient) pressure during injection of blood into and/or extraction of PRP from the PRP tube. Critically and advantageously, this “passive” process prevents blood spillage, damage to blood cells, and reduces the steps detailed above (and hence the time) required to inject blood and or extract PRP.
(14)
(15) Sterile platelet rich plasma separation kit 100 allows for a stage-specific 110, 112, 114 exposure of sterile components (detailed below) of the sterile platelet rich plasm separation kit 100 to a non-sterile environment commensurate with a specific stage of operation of a separation process of platelet rich plasma.
(16) As best shown in
(17) As best shown in
(18) Cover 104 allows for a stage-specific exposure (for example, three stages 110, 112, and 114) of the sterile components of the sterile PRP separation kit to a non-sterile environment commensurate with a specific stage of a separation process of PRP.
(19) The three stages of sterile PRP separation include a first stage 110 for aseptic collection of blood, a second stage 112 for filling PRP tubes 116 with blood followed by separation of PRP (e.g., using density gradient centrifugation), and a third stage 114 for aspiration of PRP.
(20) As best shown in
(21)
(22) Cover 104 may be peeled away as shown by arrow 128 (
(23) A top surface of the stage separation walls 130 includes an adhesive that maintains an underside 134 (
(24) As illustrated in
(25) As further illustrated, first stage 110 further includes at least one first stage needle 120, including a winged infusion set (e.g., a butterfly needle) 132 of about 20 ga (gauge) positioned in compartment 124. Aseptic collection of blood is well known and conventional. As illustrated in
(26)
(27) As illustrated in
(28) As illustrated, just as first stage 110, cover 104 is glued to a second stage 112 separation wall 130. This way, third stage 114 is not accidentally exposed prior to completion of tasks for second stage 112.
(29) As further detailed below, second stage 112 includes a second set of sterile components housed within a second set of compartments 138 and 140 exposed only for filling in a PRP tube 116 with aseptically collected blood from first stage 110 and separation of PRP.
(30) The second set of sterile components are comprised of one or more PRP tube 116, and one or more second stage needle 142 positioned in second stage compartment 140. One or more second stage needle 142 may be connected to first stage syringe 122 for injecting the already aseptically collected blood (from first stage 110) into PRP tubes 116 for later separation of PRP using density gradient centrifugation (which may take about 10 minutes). Second stage needle 142 may be connected to first stage syringe 122 after the used butterfly needle 132 is removed from first stage syringe 122.
(31) As further illustrated, second stage 110 further include compartment 138 comprised of retainer wells 144 to securely retain a PRP tube 116 in a vertical orientation (upright) as best shown in
(32) Detailed structural discussions of PRP tubes 116 are first provided in
(33)
(34) As illustrated in
(35) Further included are segregated openings (or portals) 152 and 154 (
(36) As further illustrated, PRP tube 116 is comprised of a third opening 156 for maintaining an interior pressure of PRP tube 116 at equilibrium with ambient pressure. Accordingly, third opening 156 functions as a vent.
(37) Third opening 156 may comprise of a through-opening on top surface 148 of PRP tube 116 and covered over by a filter member 158. Filter member 158 may comprise of an anti-microbial filter attached to an interior facing side of third opening 156, equalizing pressure between interior and exterior of PRP tube 116 by allowing air flow while preventing bacteria from entering through the vent and into PRP tube 116. Filter member 158 may be attached to underneath the through-opening 156 (underside of top end) by ultrasonic welding, for example. Filter member may comprise of a mesh having opening spans of approximately 0.2 microns. This means that air within PRP tube 116 may vent out, while preventing bacteria from entering though opening 156 into PRP tube 116. The overall venting structure (combination of opening 156 and filter 158) automatically equalize interior pressure of PRP tube with ambient (or exterior) pressure, which prevents blood spillage, damage to blood cells, and reduces the steps detailed above for injection and aspiration (and hence the time) required to inject blood and or extract PRP.
(38) As best detailed in
(39) Annular cylindrical projection 160 includes an inner diameter opening 162 and an outer diameter 164, a difference of which defines a thickness or the body of the annular cylindrical projections 160. An upper portion 166 of annular cylindrical projection 160 is an annular flange 168.
(40) Annular flange 168 has an inner diameter that is the same as inner diameter opening 162 of annular cylindrical projection 160. An outer diameter 170 of annular flange 168 is longer than outer diameter 164 of annular cylindrical projection 160. A height 172 of annular cylindrical projection 160 may be equal to or vary from a height 174 of annular flange 168. As further illustrated, an outer circumference 176 of annular flange 168 includes an outer annular perturbance 178.
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(42) First and the second covers 180 and 182 may comprise of a silicone stopper for easier insertion and passage of lateral aspiration spinal needle 210 (
(43) As further detailed below, top exterior 184 of first cover 180 and second cover 182 may include an indexing (or indicator) feature 186 that identifies the proper insertion position of a tip of the respective second stage needle 142 through first cover 180 and a third stage spinal needle 210 (detailed below) through second cover 182. In this non-limiting, exemplary instance, indexing feature 186 may be a concaved section such as a dip (small dimple or depression) on a general center of first cover 180 and second cover 182. Accordingly, indexing feature 186 of first and the second covers 180 and 182 is positioned over a radial center of respective first and second openings 152 and 154. The index features 186 of covers 180 and 182 therefore, directs user to insert second stage needle 142 through first cover 180, passed first central opening 152 or insert third stage needle 210 through second cover 182, passed the second central opening 154 thus avoiding bumping into the solid surface (body or thickness) of the first and the second annular cylindrical projections 160.
(44) As best shown in
(45) As best shown in
(46) It should be noted that in addition to friction-fit and latch holding strengths, the side of the body of annular cylindrical projections 160 (including sides of flanges 168) may also be covered with well-known medical grade adhesive to further secure first cover 180 onto first opening 152 and second cover 182 onto second opening 154 so that they are not dislodged or dismounted and do not come-off by accident during injection and or aspiration and further, during PRP tube 116 density gradient centrifugation process (detailed below).
(47) The remaining
(48) Equilibrium between interior pressure of PRP tube 116 and exterior or ambient pressure is maintained while blood is continuously injected into PRP tube 116. As blood is continuously accumulated within PRP tube 116, PRP tube internal air continues to escape through vent 156 to thereby maintain in equilibrium the interior and the exterior pressures.
(49) As best shown in
(50) As part of second stage 112 operations for processing PRP, PRP tubes 116 filled with aseptically collected blood from a subject are positioned inside a centrifuge 198,
(51) Protective tape 200 prevents second cover 182 over second opening 154 from being contaminated during centrifugation. This protective tape 200 will remain on second cover 182 until the end of second stage 112 and, will be removed during third stage 114 of operations for processing PRP. This protective tape 200 may be printed with instructions, such as “remove AFTER centrifugation.” As indicated above, protective cover 200 is shown as removed in
(52) As further shown in
(53) It should be noted that the centrifugal force and duration of centrifugation required to separate PRP will vary depending on many factors, including the size of PRP tube 116, the subject species (e.g., humans, bovine, equine, feline, canine, etc.), and others. As a non-limiting, non-exhaustive example, a PRP tube 116 with an inner diameter 15 mm with a blood of a bovine would require 275 Relative Centrifugal Force (RCF) for a duration of 20 minutes for separation of PRP.
(54)
(55) As shown in
(56) The third set of sterile components are comprised of one or more lateral aspiration spinal needle 210, one or more third stage syringe (plunger, barrel, and needle) 212, and one or more luer caps 214. Critical and advantageous reason for housing spinal needle 210 within the third set of compartments of third stage 114 is that they are needed at third stage 114 and not prior and hence, they would not unnecessarily be exposed to non-sterile environment for a longer duration then need be.
(57) Lateral aspiration spinal needle 210 has a lateral opening (perpendicular to the longitudinal axis of needle) for lateral aspiration of PRP. Non-limiting, non-exhaustive examples of lateral aspiration spinal needle 210 may include a Whitacre spinal needle, Sprotte spinal needle, or the like. These types of needle are used to control aspiration of PRP with or without white blood cells at the users choosing, depending how deep lateral aspiration needle 210 is inserted within the separated blood. Spinal needle 210 is inserted through second silicone cover 182 and advanced until its tip is situated in the plasma.
(58) After centrifuge, white blood cells (which have a lesser specific gravity value than red blood cells) normally accumulate in between the red blood cells at the bottom of the PRP tube 116 and the rest of the plasma at the top. White blood cells have a greater specific gravity value than platelets. The interface section between red blood cells and platelet rich plasma (which also includes white cells) is also known as the buffy coat. In general, large amounts of platelets accumulate on, and just above, the buffy coat layer.
(59) The drawback with the use of conventional longitudinal aspiration spinal needles is that their orifice opening is at the end of the needle and is oriented longitudinally downward, which would pull in the white blood cells off of the red blood cell interface. Therefore, conventionally, to avoid aspiration of white blood cells, users would have to position orifice opening of the conventional longitudinal aspiration spinal needle above the visible red blood cells (about 5 mm or so), which is above buffy coat layer. The problem with the conventional method is that this (5 mm distance) would also leave behind large amounts of PRP. Accordingly, one or more embodiments of the present invention use lateral aspiration spinal needles 210 instead with orifice opening oriented laterally. The lateral oriented orifice opening would pull in (or suck) platelets slightly above the buffy coat layer while minimizing white blood cells (positioned underneath). If the user desires white blood cells in the PRP then the spinal needle is advanced into the buffy coat.
(60) As illustrated in
(61) Spinal needle 210 is advanced (lowered) within PRP tube 116 to a selected position 402 (
(62) A third stage syringe 212 is connected to spinal needle 210 (after the stylet 216 is removed) for aspiration of PRP 404 only or PRP 404 with while blood cells (
(63) A luer cap 214 to cover over needle 218 of third stage syringe 212 is used in the case the subject is not ready for injection (
(64)
(65) As illustrated in
(66) In this embodiment, all syringes (barrel and plunger) for all stages 110, 112, and 114 have luer lock type barrels with plungers. Further, all needles for all three stages 110, 112, and 114 are well known safety needles.
(67) As detailed in
(68) As detailed in
(69) As detailed in
(70) Although the invention has been described in considerable detail in language specific to structural features and or method acts, it is to be understood that the invention defined in the appended claims is not necessarily limited to the specific features or acts described. Rather, the specific features and acts are disclosed as exemplary preferred forms of implementing the claimed invention. Stated otherwise, it is to be understood that the phraseology and terminology employed herein, as well as the abstract, are for the purpose of description and should not be regarded as limiting. Further, the specification is not confined to the disclosed embodiments. Therefore, while exemplary illustrative embodiments of the invention have been described, numerous variations and alternative embodiments will occur to those skilled in the art. For example, the kits may be provided in different sizes. Small kit may have a single 30 ml syringe (first stage 110) with 2 PRP tubes 116 (second stage 112). Large kits may have 60 ml syringe and 4 PRP tubes 116. Such variations and alternate embodiments are contemplated, and can be made without departing from the spirit and scope of the invention.
(71) It should further be noted that throughout the entire disclosure, the labels such as left, right, front, back, top, inside, outside, bottom, forward, reverse, clockwise, counter clockwise, up, down, or other similar terms such as upper, lower, aft, fore, vertical, horizontal, lateral, oblique, proximal, distal, parallel, perpendicular, transverse, longitudinal, etc. have been used for convenience purposes only and are not intended to imply any particular fixed direction, orientation, or position. Instead, they are used to reflect relative locations/positions and/or directions/orientations between various portions of an object.
(72) In addition, reference to “first,” “second,” “third,” and etc. members throughout the disclosure (and in particular, claims) is not used to show a serial or numerical limitation but instead is used to distinguish or identify the various members of the group.
(73) Further the terms “a” and “an” throughout the disclosure (and in particular, claims) do not denote a limitation of quantity, but rather denote the presence of at least one of the referenced item.
(74) The use of the phrases “and or,” “and/or” throughout the specification (if any used) indicate an inclusive “or” where for example, A and or B should be interpreted as “A,” “B,” or both “A and B.”
(75) In addition, any element in a claim that does not explicitly state “means for” performing a specified function, or “step for” performing a specific function, is not to be interpreted as a “means” or “step” clause as specified in 35 U.S.C. Section 112, Paragraph 6. In particular, the use of “step of,” “act of,” “operation of,” or “operational act of” in the claims herein is not intended to invoke the provisions of 35 U.S.C. 112, Paragraph 6.