ALUMINUM FENCE SYSTEM
20230340801 · 2023-10-26
Inventors
Cpc classification
E04H17/16
FIXED CONSTRUCTIONS
International classification
Abstract
The fence system attaches to an aluminum or steel rectangular base post in concrete or the ground. The inside wall of a fence column slides over the base post. The fence column also has an outside wall around the inside wall. Each of three side of the fence column has an elongated slot, which receives one end of a slat. A bracket may secure the slat to the fence column. The fence system also has a gate of the same style as the rest of the fence. A lockset housing replaces one fence column. It receives slats on one side, and the lockset's latch projects from the other side. A hollow post has a slot facing the latch when the gate is closed. A latch cover is held by the slot, and an extension of the latch cover extends along the lockset housing to block surreptitious opening the gate.
Claims
1. A gate for a fence system comprising: a first upright fence column, formed of a single piece, the first upright fence column having an inside wall sized to receive a base post and an outside wall around the inside wall; the first upright fence column including at least one slot extending the length of the first upright fence column from the inside wall toward the outside wall, the at least one slot having grooves along either side, each groove adapted to receive distal shoulders of an extension the extension having a length and a height extending from the inside wall through the length of the slot; the extension formed having distal shoulders to engage the grooves and a strike extending the length of the at least one slot, the strike for engaging a second upright fence column forming a portion of a gate when the gate is closed; and the second upright fence column, formed of a single piece, the second upright fence column having a hollow cross-section, incorporating a second slot to receive a slat, and incorporating at least two elongated sidewalls of sufficient width to accommodate a conventional lockset.
2. The gate for a fence system of claim 1, wherein the inside wall of the first upright fence column is rectangular.
3. The gate for a fence system of claim 1, wherein each at least one slot has two outside surfaces extending from the inside wall, each outside surface having a groove.
4. The gate for a fence system of claim 3 further comprising a slot cover having an outer wall and a pair of clip walls, each clip wall having a distal shoulder aligned with the groove in each outside surface.
5. The gate for a fence system of claim 4 wherein the at least two elongated sidewalls of sufficient width to accommodate a conventional lockset are substantially two inches wide.
6. The gate for a fence system of claim 5 wherein the second slot has grooves along either side, each groove adapted to receive distal shoulders of an extension.
7. The gate for a fence system of claim 1 wherein: the dimensions of a conventional lockset are a lock bore of approximately two and one-eighth inches and a width of approximately two inches.
8. The fence system of claim 7 wherein the extension further comprises a latch opening positioned to receive a latch from a conventional lockset.
9. The fence system of claim 8 wherein the second upright fence column has at least one cutout in the outside wall for at least one lock faceplate positioned to insert a latch from a conventional lockset into the latch opening of the extension.
10. The gate for a fence system of claim 9 wherein the second upright fence column has at least one cutout in the hollow cross-section for at least one lock faceplate; and the extension having at least one cutout into which a latch can protrude.
11. The gate for a fence system of claim 8 wherein the at least one cutout in the outside wall for at least one lock faceplate has dimensions substantially one inch wide by two and one fourth inches tall.
12. A gate for a fence system comprising: a first upright fence column, formed of a single piece, the first upright fence column having a first inside wall sized to receive a base post and a first outside wall around the first inside wall; the first upright fence column including a first at least one slot extending the length of the first upright fence column from the first inside wall toward the first outside wall, the first at least one slot adapted to receive a slat having a length and a height extending from the first inside wall through the first at least one slot to the first outside wall; a slot-received strike comprising a single-piece extending the length of the first at least one slot, having two distal shoulders adapted to engage corresponding grooves within the first at least one slot, and including a strike against which a second upright fence column may sit when the gate is closed; the slot-received strike engaging the first at least one slot such that the two distal shoulders engage the corresponding grooves; a second upright fence column, formed of a single piece, the second upright fence column being substantially hollow in cross-section, having a second at least one slot adapted to receive a slat and a second outside wall around the second at least one slot, the second outside wall having two elongated sides of sufficient width to accommodate a conventional lockset.
13. The gate for a fence system of claim 12, wherein the sufficient width includes a lockset width, parallel to the length of the at least one slot, the lockset width sufficient to mount the conventional lockset.
14. The gate for a fence system of claim 13, wherein the conventional lockset has dimensions for a lock bore of substantially two and one-eighth inches and a width of substantially two inches.
15. The gate for a fence system of claim 14 further comprising: a lockset housing mounted on the lockset width of the second upright fence column; the second upright fence column having a portion of the second outside wall adjacent to the first upright fence column and opposite the at least one slot; the second upright fence column modifiable to include a latch opening positioned to receive a latch mounted in and extending out of the lockset housing toward the latch opening.
16. The gate for a fence system of claim 12 wherein each of the first and second upright fence columns are formed of aluminum.
17. The gate for a fence system of claim 12 further comprising: the conventional lockset installed between the two elongated sides of the second upright fence column.
18. The gate for a fence system of claim 12 wherein the conventional lockset is installed passing through both of the two elongated sides of the second upright fence column with a tongue for the conventional lockset extends outward toward the slot-received strike.
19. The gate for a fence system of claim 18 wherein the slot-received strike is modified to incorporate a latch to receive a tongue of the conventional lockset.
20. A gate for a fence system comprising: a gate fence post, the gate fence post being substantially hollow in cross-section, having a gate slot on a first side, adapted to accept one or more of a slat extending outward from the gate slot, a spacer filling the slot such that the face of the first side is flush when the gate slot is filled with the spacer filling; the gate fence post having a flat side, opposite the first side, adapted to easily be modified to receive a tongue of a conventional lockset; the gate fence post having two parallel lockset faces, perpendicular to the first side and the flat side, adapted to easily be modified to accept a lockset; a gate strike fence post, the gate strike fence post having a strike slot, the strike slot having two grooves along opposite sides, each of the two grooves adapted to receive one of two distal shoulders on a slot-received strike; and the slot-received strike including the two distal shoulders and running the length of the gate strike fence post engaged within the strike slot and including a projection extending on one side of the gate strike fence post such that the projection with the gate fence post engages the gate fence post to disable movement of the gate fence post past the projection.
Description
DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0033] Overview: Applicant's fence system 2 surrounds or partially surrounds property 4 (
[0034] Base post 10 can attach to concrete, deck, soil, or to the top of a brick, block, or concrete wall. The base post may be painted or treated to resist corrosion or rust. Base post 10 in
[0035] Cover 16 slides over the base post. The inside wall of a fence column slides over the base post (
[0036] To mount the base post on soil, an 18 in. to 24 in. (46 cm to 61 cm) hole is dug. After concrete is poured into the hole, the base post is pushed into the soft concrete and plumbed to be vertical. Whether base posts 10 are in concrete or soil, the base posts are aimed to account for the path of the fence system.
[0037] Connection of slats to fence column: Fence slats 100 extend between fence columns 20 around property 4 (
[0038] Screws, other fasteners (not shown) or an adhesive may secure the base post to the inside wall, but friction may suffice. See also projections 34 on inside wall 36 of the other fence column 32 (
[0039] Fence column 20 also has outside tubular member 40 attached to and spaced outside of inside wall 22 (
[0040] Three-sided pillars 60 and 62 extend outward near corners 64 and 66 of inside wall 22 (
[0041] The sizes and positions of outside tubular member 40 and three-sided pillars 60 and 62 create three slots 90, 92 and 94 (
[0042] Slats 100 may be powder-coated aluminum, which can be cut to length with an electric miter saw. Each slat's width may be 20.6 mm (0.8 in.). The height of each slat may be 140 mm (5.5 in.), 50 mm (2 in.) or another height. The slats in the drawings are rectangular in cross-section and a height 102 that may exceed its width 104 (
[0043] Stainless steel, L-shaped fasteners 110 and 114 and their associated stainless steel, self-driving screws 116 and 118 through wall 26 secure slat 100 to wall 26 at the inside end of slot 94 (
[0044] Each sidewall of slots 90, 92, and 94 has opposing grooves 130, 132, 134, 136, 138, and 140 (
[0045] The slats extend from one fence column 20 to adjacent fence column 32 (
[0046] Increasing the slots' widths slightly may allow changing the angles that the slats, e.g., 98 and 100, project from fence column 20 so the fence can accommodate irregular property shapes. Angled slats still are secured by screws through L-shaped fasteners 110 and 118.
[0047] Slats' Positioning:
[0048] Slats 100 in
[0049] L-shaped fasteners 110 and 118 secure slats to fence columns 20 in fence system with spacing between the slats, (
[0050] A window of transparent material like glass or plastic 162 may replace one or more aluminum slats (
[0051] Glass window 162 extends between fence columns 20 and 32 into slots 90 and 170 (
[0052] Gates: The fence system can include sliding or pivoting door-like gates such as pivoting gate 190 (
[0053] The gate may have two intersecting members: fence columns 192 (vertical) and platform 194 (horizontal) (
[0054] Vertical fence column 192 extends upward from horizontal platform 194. See
[0055] Short post 196 may be hollow and have the same outer dimensions as base post 10 (
[0056] To install the short post, horizontal platform 194 is positioned with slot 210 open upward and slot 212 open downward (
[0057] Until components are aligned, having the bolt remain loose may be advantageous. Smaller screws 218 (
[0058] For a wide gate, one or two additional short posts like short post 196 may mount at spaced-apart locations between the ends of the gate. These short posts support a fence column with slots extending to the sides for receiving slats with the layout of the layout used between fence columns.
[0059] Rolling gates have wheels facing downward from the bottom fence column. The wheels may travel over a metal track attached to concrete under the gate. The support for the wheel attaches to a bolt through the bottom fence column (not shown).
[0060] During assembly, slot covers like cover 142 and 144 (
[0061] To make the gate more rigid, a similar arrangement of the horizontal and vertical fence columns may mount on the top to the gate after the slats are positioned between the vertical fence columns.
[0062] An alternate arrangement for a fence section uses an L-brace 224 (
[0063] The free end 226 of L-brace 220 extends into a center section of horizontal platform 228, and the L-brace's vertical section 228 extends into the center section of vertical fence column 232.
[0064] To cover the region near the intersection of L-brace 224's horizontal section 226 and vertical section 224, the adjacent ends 292 and 294 of the horizontal platform and vertical fence columns are cut at a 45° angle so they intersect to form a right angle. Self-drilling screws may extend through the fence columns into predrilled holds in L-brace 224 after ends 292 and 294 are brought together tightly.
[0065] For swing gates, a fence column like fence column 20 mounts vertically on a base post like post 10, attaches to another stationary fence column, or attaches to a concrete, block, stucco, wood, or brick wall. One or more hinges (not shown) attach the fence column that pivots with the gate to the stationary object.
[0066]
[0067] Lockset housing 232 receives a lockset, which includes doorknobs 246 and 248 (
[0068] Parts of the lockset extend from the doorknobs to a conventional mechanism 250 inside lockset housing 232. Rotating a doorknob causes the mechanism to move latch assembly 252 to the right (
[0069] Instead of or in addition to latch 254, the gate may have a deadbolt lock (not shown) as part of the lockset. Applicant also could use a lock for sliding gates such as a sliding gate lock from Locinox USA. The lockset may use electronics for opening the latch through fingerprint recognition, a numeric combination, or remote through wi-fi or other wireless network protocols.
[0070] Post 260 for the gate (
[0071] Narrow walls 242 and 244 at the right side of elongated walls 234 and 236 (
[0072] Grooves like groove 130 (
[0073] Having no visible slots makes the fence column smooth and aesthetically pleasing. When slats are installed in a slot, the slot cover hide the slats' open ends and any rough edges made while cutting the aluminum.
[0074] Locating the slots along the fence columns' three sides enables the fence columns to be used for straight fence sections and for corners turning “left” or “right” along a fence row. The final side of the fence column, base wall 42, has no groove because that side needs no panels installed to that side.
[0075] The description is illustrative, not limiting and is for example only. Although this application shows and describes examples, those having ordinary skill in the art will find it apparent they can make changes, modifications or alterations. Examples may involve specific combinations of method acts or system elements, but those acts and those elements may be combined in other ways to achieve the same objectives. Acts, elements and features discussed only with one embodiment are not intended to be excluded from a similar role in other embodiments.
[0076] “Plurality” means two or more. A “set” of items may include one or more of such items. The terms “comprising,” “including,” “carrying,” “having,” “containing,” “involving,” and similar words in the written description or the claims are open-ended, i.e., each means, “including but not limited to.” Only the transitional phrases “consisting of” and “consisting essentially of” are closed or semi-closed transitional phrases regarding claims. The ordinal terms like “first,” “second,” “third,” etc., in the claims don't by themselves connote any priority, precedence, or order of one claim element over another or the temporal order in which acts of a method are performed. Instead, they merely are labels to distinguish one claim element having a certain name from another element having a same name (but for the ordinal term's use). Alternatives like “or” include one or any combination of the listed items. “Applicant” means the assignee of this application at the time of filing.