ALUMINUM FENCE SYSTEM
20230340800 · 2023-10-26
Inventors
Cpc classification
E04H17/1456
FIXED CONSTRUCTIONS
E04H17/22
FIXED CONSTRUCTIONS
International classification
E04H17/16
FIXED CONSTRUCTIONS
E04H17/14
FIXED CONSTRUCTIONS
E04H17/22
FIXED CONSTRUCTIONS
Abstract
The fence system attaches to an aluminum or steel rectangular base post in concrete or the ground. The inside wall of a fence column slides over the base post. The fence column also has an outside wall around the inside wall. Three sides of the fence column has an elongated slot which receives one end of a slat. The fence system also has a gate of the same style as the rest of the fence. A lockset housing replaces one fence column. The lockset's latch projects from the other side. A hollow post has a slot facing the latch when the gate is closed. A latch cover is held by the slot, and an extension of the latch cover extends along the lockset housing to block surreptitious opening the gate. Clips may secure transparent, translucent, or opaque panels from the top, bottom, and sides.
Claims
1. A fence system comprising: a first upright fence column, formed of a single piece, the first upright fence column having an inside wall sized to receive a base post and an outside wall around the inside wall; the first upright fence column including at least one slot extending the length of the first upright fence column from the inside wall toward the outside wall, the at least one slot having grooves along either side, each groove adapted to receive distal shoulders of an extension; the extension having a length and a height extending from the inside wall through the length of the slot, distal shoulders to engage the grooves, and a U-shaped opening adapted to receive a flat panel; a horizontal clip extending away from the first upright fence column, the horizontal clip having a width sized to be received in the at least one slot, the horizontal clip having a U-shaped opening adapted to receive a flat panel.
2. The fence system of claim 1 wherein the extension and horizontal clip are cut at 45°-angles and fastened to the first upright fence column.
3. The fence system of claim 2 wherein the horizontal clip is held in place adjacent to the extension using L-shaped fasteners.
4. The fence system of claim 1 wherein the panel is composed of plastic, plastic composite, metal, metal composite, glass, glass composite, wood, wood composite, or a composite of any of them.
5. The fence system of claim 1 further comprising a second upright fence column and a second extension; the second upright fence column formed of a single piece, the second upright fence column having an inside wall sized to receive a base post and an outside wall around the inside wall; the second upright fence column including a second at least one slot extending the length of the second upright fence column from the inside wall toward the outside wall, the second at least one slot having grooves along either side, each groove adapted to receive distal shoulders of an extension; the second extension having a length and a height extending from the inside wall through the length of the slot of the second upright column, distal shoulders to engage the grooves, and a U-shaped opening adapted to receive a flat panel; and wherein the horizontal clip extends to the second upright fence column.
6. The fence system of claim 5 further comprising a second horizontal clip; the second extension being slotted into the at least one slot of the first column, the second extension being slotted into the second at least one slot of the second column, the horizontal clip extending from the at least one slot of the first column to the second at least one slot of the second column and having its U-shaped portion opening upward; the panel being slotted into the extension, second extension, and horizontal clip; and the second horizontal clip extending from the at least one slot of the first column to the second at least one slot of the second column and having its U-shaped portion opening downward and slotted over the panel.
7. The fence system of claim 6 further comprising a second panel, third horizontal clip, and fourth horizontal clip; the third horizontal clip above the second horizontal clip and extending from the at least one slot of the first column to the second at least one slot of the second column and having its U-shaped portion opening upward; the second panel being slotted into the extension, second extension, and third horizontal clip; and the fourth horizontal clip extending from the at least one slot of the first column to the at least one slot of the second column and having its U-shaped portion opening downward and slotted over the second panel.
8. The fence system of claim 5 wherein the second upright fence column incorporates at least two elongated sidewalls of sufficient width to accommodate a conventional lockset.
9. The fence system of claim 8 further comprising a stationary upright fence column formed of a single piece, the stationary upright fence column having an inside wall sized to receive a base post and an outside wall around the inside wall; the stationary upright fence column including at least one slot extending the length of the stationary upright fence column from the inside wall toward the outside wall, the at least one slot having grooves along either side, each groove adapted to receive distal shoulders of a latch strike plate; a latch strike plate having a length and a height extending from the inside wall through the length of the slot, distal shoulders to engage the grooves, a latch opening positioned to receive a latch from a conventional lockset, and a strike extension extending the length of the latch strike plate for engaging the outside wall of the second upright column when the gate is closed.
10. The fence system of claim 9 wherein the second upright fence column has at least one cutout in the outside wall for at least one lock faceplate positioned to insert a latch from a conventional lockset into the latch opening of the latch strike plate.
11. A fence system comprising: a first upright fence column, formed of a single piece, the first upright fence column having an inside wall sized to receive a base post and an outside wall around the inside wall; the first upright fence column including a first slot extending the length of the first upright fence column from the inside wall toward the outside wall, the first slot having grooves along either side, each groove adapted to receive distal shoulders of a first extension; the first extension extending from the inside wall through the length of the first slot; a second upright fence column, formed of a single piece, the second upright fence column having a hollow cross-section, and incorporating a second slot extending the length of the second upright fence column; a second extension extending the length of the second upright fence column within the second slot; and a panel extending between the first upright fence column and the second upright fence column, fixed at either side within the first and second extensions within the first and second slot.
12. The fence system of claim 11 further comprising a pair of horizontal clips, the pair of horizontal clips extending between the first upright fence column and second upright fence column, the pair of horizontal clips having a width sized to be received in the first and second slots of the first and second upright fence columns, the pair of horizontal clips having a U-shaped opening adapted to receive a panel; and the panel fixed within the U-shaped openings of the pair of horizontal clips.
13. The fence system of claim 12 wherein the first and second extensions and the pair of horizontal clips are joined together to form a rectangular shape surrounding the panel.
14. The fence system of claim 12 wherein the pair of horizontal clips are held in place adjacent to the opposed clips using L-shaped fasteners.
15. The fence system of claim 12 wherein the panel is composed of plastic, plastic composite, metal, metal composite, glass, glass composite, wood, wood composite, or a composite of any of them.
16. The fence system of claim 12, further comprising a second panel and second pair of horizontal clips; the second panel fixed between the first and second extensions; and the second panel additionally fixed in the U-shaped openings of the second pair of horizontal clips.
17. The fence system of claim 12 wherein the first upright fence column and the second upright fence column form a gate and the second upright fence column incorporates at least two elongated sidewalls of sufficient width to accommodate a conventional lockset.
18. The fence system of claim 17 further comprising a stationary upright fence column formed of a single piece, the stationary upright fence column having an inside wall sized to receive a base post and an outside wall around the inside wall; the stationary upright fence column including a third slot extending the length of the stationary upright fence column from the inside wall toward the outside wall, the third slot having grooves along either side, each groove adapted to receive distal shoulders of a latch strike plate; a latch strike plate having a length and a height extending from the inside wall through the length of the slot, distal shoulders to engage the grooves, a latch opening positioned to receive a latch from a conventional lockset, and a strike extension extending the length of the latch strike plate for engaging the outside wall of the second upright column when the gate is closed.
19. The fence system of claim 18 wherein the second upright fence column has at least one cutout in the outside wall for at least one lock faceplate positioned to insert a latch from a conventional lockset into the latch opening of the latch strike plate.
20. A fence system comprising: a first upright fence column, formed of a single piece, the first upright fence column having an inside wall sized to receive a base post and an outside wall around the inside wall; the first upright fence column including a first slot extending the length of the first upright fence column from the inside wall toward the outside wall, the first slot having grooves along either side, each groove adapted to receive distal shoulders of an extension, the extension having a length and a height extending from the inside wall through the length of the first slot; a second upright fence column, formed of a single piece, the second upright fence column having a hollow cross-section, incorporating a second slot extending the length of the second upright fence column, at least one cutout in the outside wall for at least one lock faceplate positioned to insert a latch from a conventional lockset into a latch opening of a latch strike plate; a panel extending between the first upright fence column and the second upright fence column, mounted between the first and second slot; and incorporating at least two elongated sidewalls of sufficient width to accommodate a conventional lockset; a pair of opposed extensions, each running the length of the first and second slot, mounted within the first and second slot; a pair of horizontal clips, the pair of horizontal clips extending between the first upright fence column and second upright fence column, the pair of horizontal clips having a width sized to be received in the at least one slot of the first and second upright fence columns, the horizontal clip having a U-shaped opening adapted to receive a panel; the panel fixed within the pair of opposed extensions and the pair of horizontal clips; a stationary upright fence column formed of a single piece, the stationary upright fence column having an inside wall sized to receive a base post and an outside wall around the inside wall and at least one slot extending the length of the stationary upright fence column from the inside wall toward the outside wall, the at least one slot having grooves along either side, each groove adapted to receive distal shoulders of a latch strike plate; and the latch strike plate having a length and a height extending from the inside wall through the length of the slot, distal shoulders to engage the grooves, a latch opening positioned to receive a latch from a conventional lockset, and a strike extension extending the length of the latch strike plate for engaging the outside wall of the second upright column when the gate is closed.
Description
DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0036] Overview: A fence system 2 surrounds or partially surrounds property 4 (
[0037] Base post 10 can attach to concrete, deck, soil, or to the top of a brick, block, or concrete wall. The base post may be painted or treated to resist corrosion or rust. Base post 10 in
[0038] Cover 16 slides over the base post. The inside wall of a fence column slides over the base post (
[0039] To mount the base post on soil, an 18 in. to 24 in. (46 cm to 61 cm) hole is dug. After concrete is poured into the hole, the base post is pushed into the soft concrete and plumbed to be vertical. Whether base posts 10 are in concrete or soil, the base posts are aimed to account for the path of the fence system.
[0040] Connection of slats to fence column: Fence slats 100 extend between fence columns 20 around property 4 (
[0041] Screws, other fasteners (not shown) or an adhesive may secure the base post to the inside wall, but friction may suffice. See also projections 34 on inside wall 36 of the other fence column 32 (
[0042] Fence column 20 also has outside tubular member 40 attached to and spaced outside of inside wall 22 (
[0043] Three-sided pillars 60 and 62 extend outward near corners 64 and 66 of inside wall 22 (
[0044] The sizes and positions of outside tubular member 40 and three-sided pillars 60 and 62 create three slots 90, 92 and 94 (
[0045] Slats 100 may be powder-coated aluminum, which can be cut to length with an electric miter saw. Each slat's width may be 20.6 mm (0.8 in.). The height of each slat may be 140 mm (5.5 in.), 50 mm (2 in.) or another height. The slats in the drawings are rectangular in cross-section and a height 102 that may exceed its width 104 (
[0046] Stainless steel, L-shaped fasteners 110 and 114 and their associated stainless steel, self-driving screws 116 and 118 through wall 26 secure slat 100 to wall 26 at the inside end of slot 94 (
[0047] Each sidewall of slots 90, 92, and 94 has opposing grooves 130, 132, 134, 136, 138, and 140 (
[0048] The slats extend from one fence column 20 to adjacent fence column 32 (
[0049] Increasing the slots' widths slightly may allow changing the angles that the slats, e.g., 98 and 100, project from fence column 20 so the fence can accommodate irregular property shapes. Angled slats still are secured by screws through L-shaped fasteners 110 and 118.
[0050] Slats' Positioning:
[0051] Slats 100 in
[0052] L-shaped fasteners 110 and 118 secure slats to fence columns 20 in fence system with spacing between the slats, (
[0053] A window of transparent material like glass or plastic 162 may replace one or more aluminum slats (
[0054] Here, the glass window 162 extends between fence columns 20 and 32 into slots 90 and 170 (
[0055] Alternatively, the clips 164 and 168 may take the form of a U-shaped device fully filling the entirety of the slots 90 and 170 with or without engaging grooves 182 and 184. See
[0056] Gates: The fence system can include sliding or pivoting door-like gates such as pivoting gate 190 (
[0057] The gate may rely upon only two upright members, one on either side of the gate, with the slats forming the frame of the horizontal portion of the gate since the slats themselves are structural and generally made of rigid material such as aluminum. In such a case, the slats operate in much the same way as the fence post and slat combinations. Except, in the case of a gate, the two fenceposts on either side of the gate are not connected to the ground, but instead are joined to two adjacent fixed, fenceposts on either side, one mounted on hinges, the other connected or adjacent and including a latch and catch. This configuration is preferable as both easier to manufacture on site when constructing the fence and having fewer parts.
[0058] In such a case, one of the fenceposts making up the gate, particularly the one nearest the latch, may be of a unique shape (
[0059] Alternatively, the gate may have two intersecting members: fence columns 192 (vertical) and platform 194 (horizontal) (
[0060] Vertical fence column 192 extends upward from horizontal platform 194. See
[0061] Short post 196 may be hollow and have the same outer dimensions as base post 10 (
[0062] To install the short post, horizontal platform 194 is positioned with slot 210 open upward and slot 212 open downward (
[0063] Until components are aligned, having the bolt remain loose may be advantageous. Smaller screws 218 (
[0064] For a wide gate, one or two additional short posts like short post 196 may mount at spaced-apart locations between the ends of the gate. These short posts support a fence column with slots extending to the sides for receiving slats with the layout of the layout used between fence columns.
[0065] Rolling gates have wheels facing downward from the bottom fence column. The wheels may travel over a metal track attached to concrete under the gate. The support for the wheel attaches to a bolt through the bottom fence column (not shown).
[0066] During assembly, slot covers like cover 142 and 144 (
[0067] To make the gate more rigid, a similar arrangement of the horizontal and vertical fence columns may mount on the top to the gate after the slats are positioned between the vertical fence columns.
[0068] An alternate arrangement for a fence section uses an L-brace 224 (
[0069] The free end 226 of L-brace 220 extends into a center section of horizontal platform 228, and the L-brace's vertical section 228 extends into the center section of vertical fence column 232.
[0070] To cover the region near the intersection of L-brace 224's horizontal section 226 and vertical section 224, the adjacent ends 292 and 294 of the horizontal platform and vertical fence columns are cut at a 45° angle so they intersect to form a right angle. Self-drilling screws may extend through the fence columns into predrilled holds in L-brace 224 after ends 292 and 294 are brought together tightly.
[0071] For swing gates, a fence column like fence column 20 mounts vertically on a base post like post 10, attaches to another stationary fence column, or attaches to a concrete, block, stucco, wood, or brick wall. One or more hinges (not shown) attach the fence column that pivots with the gate to the stationary object.
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[0073] Lockset housing 232 receives a lockset, which includes doorknobs 246 and 248 (
[0074] Parts of the lockset extend from the doorknobs to a conventional mechanism 250 inside lockset housing 232. Rotating a doorknob causes the mechanism to move latch assembly 252 to the right (
[0075] Instead of or in addition to latch 254, the gate may have a deadbolt lock (not shown) as part of the lockset. Applicant also could use a lock for sliding gates such as a sliding gate lock from Locinox USA. The lockset may use electronics for opening the latch through fingerprint recognition, a numeric combination, or remote through wi-fi or other wireless network protocols.
[0076] Post 260 specifically designed for the gate (
[0077] Narrow walls 242 and 244 at the right side of elongated walls 234 and 236 (
[0078] Grooves like groove 130 (
[0079] Having no visible slots makes the fence column smooth and aesthetically pleasing. When slats are installed in a slot, the slot cover hide the slats' open ends and any rough edges made while cutting the aluminum.
[0080] Locating the slots along the fence columns' three sides enables the fence columns to be used for straight fence sections and for corners turning “left” or “right” along a fence row. The final side of the fence column, base wall 42, has no groove because that side needs no panels installed to that side.
[0081] returning to
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[0083] Turning next to
[0084] However, clip 300 encloses the top and bottom of the panel 162, therefore, clip 300 does not contain any distal shoulders to engage with slot grooves.
[0085] Clip 300 can slide into slots 90, 92, 94, or 170 adjacent to (that is, below, on top of, or in between) clips 164. There, clips 300 may be held in place using L-shaped fasteners 110 and 118. Alternatively, clips 300 and 164 may be cut at 45°-angles and joined together, similar to the way L-brace sections 226 and 224, or ends 292 and 294 of the horizontal platform and vertical fence column, are joined together. Neither option requires welding of the aluminum.
[0086] Though the window 162 is shown as a single pane, the window 162 may in fact be multiple panes in much the same manner that the slats may be placed at various places along a given upright post. Individual panes may be separated using covers 142 and 144 and may be held in place with L-shaped fasteners 110 and 118. Such clips 300 for use on bottom and top to fully-frame the window 162 may not include distal shoulders so that such shoulders do not extend outward from the frame. Instead, such clips 300 may be fully flush on their exterior, providing only a frame around the window 162. And, the slats and windows 162 may be interspersed or alternated in a given gate (e.g. with a window portion near the top, slats from the ground to waist height). With the clip 300 operating as a separator, fully framing the window 162 within the gate or fence portion and the slats acting to support the gate or fence portion as described above.
[0087] Clips 300 may be oriented with their U-shaped portion 352 pointing up or down to enclose the bottom or top of a panel 162, respectively. Two clips 300 can be oriented abutting each other, but with their U-shaped portions 352 oriented in opposite directions, in order to put two windows 162 between columns 32 and 20 without leaving a gap between the clips 300. The clips 300 may be fixed together to help maintain their position and improve strength. Alternatively, two clips 300 can be oriented with space in between them, with their U-shaped portions 352 oriented in opposite directions, in order to put a gap between the two windows 162 and their respective clips 300. Other numbers of windows 162 and clips 300 may be arranged to place additional windows 162 (or slats) between columns 32 and 20, with or without spaces between the windows 162 and their respective clips 300. The description is illustrative, not limiting and is for example only. Although this application shows and describes examples, those having ordinary skill in the art will find it apparent they can make changes, modifications or alterations. Examples may involve specific combinations of method acts or system elements, but those acts and those elements may be combined in other ways to achieve the same objectives. Acts, elements and features discussed only with one embodiment are not intended to be excluded from a similar role in other embodiments.
[0088] “Plurality” means two or more. A “set” of items may include one or more of such items. The terms “comprising,” “including,” “carrying,” “having,” “containing,” “involving,” and similar words in the written description or the claims are open-ended, i.e., each means, “including but not limited to.” Only the transitional phrases “consisting of” and “consisting essentially of” are closed or semi-closed transitional phrases regarding claims. The ordinal terms like “first,” “second,” “third,” etc., in the claims don't by themselves connote any priority, precedence, or order of one claim element over another or the temporal order in which acts of a method are performed. Instead, they merely are labels to distinguish one claim element having a certain name from another element having a same name (but for the ordinal term's use). Alternatives like “or” include one or any combination of the listed items. “Applicant” means the assignee of this application at the time of filing.