METHOD FOR DETECTING A CHANGE IN THE ENVIRONMENT OF A CABLE
20230339125 · 2023-10-26
Inventors
Cpc classification
F16P3/148
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16P3/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B25J9/00
PERFORMING OPERATIONS; TRANSPORTING
B25J13/08
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Method for detecting a change in the environment near at least one portion of a hoisting, traction or boundary cable which conducts electricity. The change in the environment is linked to the relative movement of at least one person, animal or object with respect to the portion. The method includes the step of detecting a variation in the capacitance of the portion. The variation is representative of the movement.
Claims
1. A method for detecting a change in the environment in the vicinity of at least an electrically-conductive portion of a lifting, traction or boundary cable, that change in the environment being linked to the relative movement of at least one individual, animal or object relative to said portion, the method including the step consisting in detecting a variation of the capacitance of said portion representative of said movement.
2. The method as claimed in claim 1, the cable being a lifting or traction cable, the change in the environment being linked to the coming into the proximity of said portion of the individual, animal or object, leading to a risk of collision with the latter and thus forming a potential obstacle.
3. The method as claimed in either one of claim 1, said portion being raised to a predefined variable potential, the cable extending over at least a part of its length facing a screen raised to said predefined potential, and/or said at least one portion being covered with an electrical insulator, and/or said portion being raised to a predefined variable potential, said predefined potential being an alternating current, and/or said at least one portion being in electrical contact with an electrically-conductive portion of an element to which the cable is attached and/or said portion being raised to a predefined variable potential, the cable including at least one electrical conductor supplying power to an element moved by the cable, said at least one electrical power supply conductor being surrounded by at least one screen raised to said predefined potential, said at least one conductive portion being situated outside that screen.
4. The method as claimed in claim 3, said portion being raised to a predefined variable potential, the cable extending over at least a part of its length facing a screen raised to said predefined potential, wherein the screen extends at least partially around a system for guiding, driving and/or winding the cable.
5. The method as claimed in claim 3, said portion being raised to a predefined variable potential, the cable extending over at least a part of its length facing a screen raised to said predefined potential, wherein the screen is at least partially surrounded by a grounded shield.
6. (canceled)
7. The method as claimed in claim 1, said at least one portion extending as far as a distal end of the cable and/or consisting of the cable in its entirety and/or extending over a length less than that of the cable.
8. (canceled)
9. (canceled)
10. (canceled)
11. The method as claimed in claim 1, the cable including at least one core, said at least one electrically-conductive portion including at least one electrical conductor distinct from the core and/or the cable including at least one core, said at least one electrically-conductive portion including at least one electrical conductor distinct from the core, said at least one electrical conductor including one or more electrical conductors.
12. (canceled)
13. The method as claimed in claim 1, the electrical conductors being covered with an electrical insulator.
14. (canceled)
15. The method as claimed in claim 3, said portion being raised to a predefined variable potential, the cable including at least one electrical conductor supplying power to an element moved by the cable, said at least one electrical power supply conductor being surrounded by at least one screen raised to said predefined potential, said at least one conductive portion being situated outside that screen wherein a grounded shield surrounds the screen raised to the predefined potential, said at least one conductive portion being situated outside that shield.
16. The method as claimed in claim 1, said portion being raised to a predefined variable potential, the cable including at least one core to take up traction forces, a detection electrical conductor distinct from the core, and a signal transmission electrical conductor, the transmission electrical conductor being surrounded by a grounded shield, the core being situated around the shield and raised to the potential of the detection electrical conductor, the detection electrical conductor being situated around the core and an insulator surrounding the detection electrical conductor.
17. (canceled)
18. The method as claimed in claim 1, the cable including at least two successive portions electrically insulated from one another subjected simultaneously or sequentially to a predefined variable potential, in such a manner as to detect the possible presence in the proximity of each of them of said individual, animal or object and to be able to locate the individual, animal or object along the length of the cable and/or in which capacitive detection is effected on the one hand over all the length of the cable and on the other hand over at least a segment of the length of the cable, the position of which is known, better still over at least two successive segments of the length of the cable, the respective positions of which are known.
19. (canceled)
20. The method as claimed in claim 1, the variation of the capacitance being detected by measuring the current injected into said at least one portion and/or the cable being unwound from a winding and/or driving system, the variation of the capacitance of said at least one portion being detected with compensation of the variation of the electrical load induced by a modification of the unwound cable length and/or in which there are acquired both a quantity representing the variation of capacitance of said cable portion and a quantity representing movement of the cable, and/or the trend of the variation of the capacitance with time and/or as a function of the movement of the cable being compared to reference data.
21. (canceled)
22. The method as claimed in claim 20, including the acquisition of reference data by causing the individual, animal or object to move in a predefined manner relative to the cable or including the acquisition of reference data by causing the cable and/or an element attached to the cable to effect a predefined movement.
23. (canceled)
24. The method as claimed in claim 1, including the step consisting in effecting at least one predefined action in the event of detection of the proximity of the individual, animal or object to said at least one portion of the cable, that action being in particular chosen from the generation of a visual, sound or tactile alert and stopping the movement of the cable and/or an element moved by the cable.
25. (canceled)
26. The method as claimed in claim 1, executed to detect a risk of collision between a human and at least some of the cables of a cable-driven parallel robot or to detect the approach to or the avoidance of a boundary cable by a human.
27. (canceled)
28. An installation including at least one cable including at least one electrically-conductive portion and a detection system configured to raise said portion to a predefined variable potential and to detect a variation of the capacitance of said portion representative of the presence of an obstacle in the proximity of the latter.
29. The installation as claimed in claim 28, including at least one coder and/or a relative humidity sensor and/or at least one reference cable positioned at a location not disturbed by any possible obstacle and/or including at least one secure control unit and/or in which the detection system includes at least one signal conditioner connected to the electrically-conductive portion of the cable and/or including at least one secure control unit, wherein the secure control unit is connected to one or more output rely s.
30. (canceled)
31. (canceled)
32. (canceled)
33. A cable including at least one core taking up traction forces, at least one electrically-conductive shield electrically insulated from the core and at least one detection electrical conductor disposed outside the shield and itself electrically insulated.
34. The cable as claimed in claim 33, including at least two detection electrical conductors together extending along at least a part of the length of the cable and/or including at least one element enabling, when the cable is used in a lifting or traction device, a cable-driven parallel robot or a boundary device, surveillance of the operation of the device.
35. The cable as claimed in claim 34, including at least two detection electrical conductors together extending along at least a part of the length of the cable wherein the two detection electrical conductors extend over respective different lengths of the cable.
36. (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0116] The invention will be better understood on reading the following detailed description of non-limiting embodiments thereof and examining the appended drawings, in which:
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DETAILED DESCRIPTION
[0162] There has been represented schematically and partially in
[0163] An element, in particular a load 11, may be fixed to the distal end of the cable. The other cables of the robot, connected to the load 11, are not represented.
[0164] The winding system 31 is advantageously disposed at the top of the support structure 32, enabling reduction of electromagnetic disturbances and capacitive influences on the cable 10, in addition to reducing the length of the latter.
[0165] In a variant that is not illustrated the winding system 31 is moreover situated on the support structure 32, for example at the base of the latter. The length l of the conductive portion may be less than the length L of the cable, as in
[0166] The winding system 31 may comprise a motorized winder and/or a coder in order to determine the length of cable unwound.
[0167] The coder is preferably an absolute coder implemented at the level of the winding system 31.
[0168] The electrically-conductive portion 10a emits a radial electric field around it. The presence of an obstacle leads to a variation of the electric field and therefore a variation of the capacitance of the cable.
[0169] The capacitance C of the cable is substantially proportional to the unwound length l of the conductive cable portion sensitive to capacitive effects. This length l may vary when the cable 10 pulls or lifts the load 11. The capacitance of the cable may be estimated using the formula C(l)=k×l, where k is the coefficient of capacitance per unit length.
[0170]
[0171]
Q=I×t=2πrLσ=C×V [Math 2]
where σ is the surface electrical charge density of the electrically-conductive cable portion and t is time. The capacitance may be defined by:
where ε.sub.0 is the permittivity of vacuum and is the distance for which C(d.sub.∞)≈0.
[0172] The distance is for example equal to approximately 0.5 m. The distance is preferably greater than 2 m, better still greater than 3 m.
[0173] The individual, animal or object 20 schematically represented in
[0174] The portion of cable wound on the winding system 31 does not represent any danger to an obstacle. Moreover this cable portion may be subject to electrical influences by mechanical elements constituting the winding system 31. These electrical influences can create capacitive coupling disturbing capacitive detection of obstacles.
[0175] For these reasons the winding system 31 is preferably surrounded by a protection system 40 represented in
[0176]
[0177]
C(L)=C(l)+C(l′)≈C(l)=k×l [Math 4]
[0178] The lower the surface density σ′ compared to the surface density σ, the higher the relative sensitivity of the capacitive detection of the cable portion 10a raised to the predefined potential V not placed facing said screen 41.
[0179] The sensitivity of capacitive detection also depends on the distance d of the individual, animal or object 20 relative to the cable 10.
[0180]
[0181] The cable portion in contact with the support structure 32 may be situated inside a screen raised to the predefined potential V of the cable 10. The fixings if any and the load may be covered by a conductive material, for example a conductive paint or a conductive rubber. The capacitance of the sensitive systems serving for capacitive detection may then be estimated using the formula C(l)=k×l+C.sub.load, where C.sub.load is the capacitance linked to the load 11.
[0182] Cable-driven parallel robots may comprise at least three cables 101, 102, 103 and the load 11 may be supplied with electrical energy by means of these three cables 101, 102, 103, as represented schematically in
[0183] The load 11 may alternatively be supplied with electrical energy by means of two cables or a single cable.
[0184] For example, the load 11 is supplied with power at a direct current voltage by means of two cables.
[0185] At least one cable is advantageously configured to enable the transmission of signals, for example by optical transmission or by power line carrier current.
[0186] A cable-driven parallel robot preferably comprises at least four cables.
[0187] The cable preferably includes a core consisting of an electrically-conductive stranded copper wire, this wire being able to provide the phase conductor, the neutral conductor or a protection conductor. The stranded copper wire can have a diameter of approximately 0.8 mm. The stranded copper wire is preferably surrounded by an insulator, and a shield preferably surrounds the copper wire and the insulator preferably surrounds the shield. The thickness of the insulator and the shield combined is of the order of 0.6 mm, the stranded copper wire with the insulator and the shield then having a diameter of the order of 2 mm.
[0188]
[0189] Interactions between the cables 101 and 102 can potentially disturb obstacle detection. The predefined potential of each cable may be determined in order to limit these electrical influences with other cables and/or the ground and/or a load and/or a cradle and/or a fixing, in particular by causing the predefined potential to vary.
[0190] Alternatively, the conductive cable portion or portions is/are subjected to respective variable potentials at different frequencies from one another. In particular, the frequencies may be chosen with a non-integer ratio between them to prevent disturbances caused by harmonics.
[0191] Alternatively, disturbances linked to the influence of other cables and/or the ground and/or a load and/or a cradle and/or fixing can be taken into account in the acquisition and storage of reference data, and then through comparison.
[0192]
[0193] Each of the cables 101 and 102 preferably includes at least two detection electrical conductors, the electrical conductors preferably being electrically insulated, preferably by being coated with vulcanized rubber.
[0194] Moreover, in the
[0195] Reference Data
[0196] Cable-driven parallel robots are able to effect highly diverse tasks such as for example painting various parts of an aircraft or manipulating large and/or heavy loads. Depending on the application, cable-driven parallel robots are provided with different fixings and effect different trajectories. Likewise, safety barriers can be installed for various reasons, detection possibly being intended to detect a particular type of individual or in particular a change in the environment of the cable, corresponding for example to a human crossing a barrier or an animal approaching a dangerous zone.
[0197] Executing at least one learning phase enables adaptation to these various applications. This learning phase includes the acquisition of reference data that is specific to the application and serves afterwards as comparison data with a view to detecting an obstacle, or even identifying the latter and/or determining the distance to the obstacle.
[0198]
[0199] [Math 5]
[0200] where Ψ.sub.i, θ.sub.i, φ.sub.i are the angles of rotation, precession and nutation of the cable 101, 102 relative to the support structure 32.
[0201] The data represented in the table in
[0202] A level of variation may be determined in order to define the capacitance variation expected for a decrease or an increase l±Δl in the length of one of the cables. The use of a level of capacitance variation in particular enables disturbances that are slow compared to the acquisition time, in particular variations of relative humidity, to be ignored.
[0203] The data represented in
ΔV.sub.S,j[(M.sub.i+1,t)−(M.sub.i,t]−ΔV.sub.S,j[M.sub.i+1−M.sub.i]=Δ[ΔV.sub.S,j(M(y))]. [Math 6]
[0204] To compare the voltage of the reference data and the voltage measured at a time t it is possible to calculate a normalized level at a point M.sub.i for a cable j of length l:
[0205] where K is a coefficient linked to the translation into voltage of the capacitance, depending for example on an electronic conditioner. The calculation of a level enables not only variations of relative humidity of the surroundings to be ignored but also elimination of dependency on the unwound length of the cable.
[0206] In order to assure safety redundancy, each cable j may include at least two electrical conductors used for capacitive detection, for example at least two electrical wires, for example helically wound along the cable. Each electrical conductor has its self-inductance. The capacitances of the electrical conductors of the same cable are preferably similar, preferably equal. Comparing the capacitances of the electrical conductors of a cable can enable detection of the presence of a fault.
[0207] The table in
[0208] The electrical conductors of the same cable having substantially equal capacitances, the values in the first line of the
[0209] Acquisition of reference data can also enable determination of a capacitive fingerprint relating to a particular individual, animal or object. It is possible to acquire reference data characteristic of the capacitive fingerprint of a human approaching a cable for a set of predefined distances separating the human from the cable, for example for distances less than 50 cm, for example with a pitch of the order of 5 cm. The maximum distance is preferably the distance for which C(d.sub.∞)≈0.
[0210]
V.sub.S(l,t)=Kλ[{(kλl+C.sub.load)+C.sub.ext env}+C.sub.d.sub.
[0211] For d.sub.∞, equal for example to approximately 30 cm, better still equal to approximately 50 cm, C(d.sub.∞)≈0 and V.sub.S(d.sub.∞).sub.l={(k×l+C.sub.load)+C.sub.ext env}.
[0212] The influence of an individual, animal or object 20, in particular a human, when the latter approaches by a distance Δd.sub.H from d.sub.∞ can be calculated:
V.sub.S(d.sub.∞−Δd.sub.H).sub.l=V.sub.S(d.sub.H).sub.l=Kλ[{(kλl+C.sub.load)+C.sub.ext env}+C(d.sub.H)]. [Math 9]
The step consisting in calculating the influence of an individual, animal or object 20, in particular a human, when the latter approaches the cable 10 by a distance Δd.sub.H from a preceding position d.sub.∞(n−1)Δd.sub.H may be repeated:
V.sub.S(d.sub.∞−nΔd.sub.H).sub.l=K×[{(k×l+C.sub.load)+C.sub.ext env}+C(d.sub.H)]. [Math 10]
[0213] An individual, animal or object 20 having a fixed surface area and situated at a distance d from the cable 10 induces a change in the capacitance of the cable that is advantageously always the same, in particular that does not vary as a function of the length of the cable.
[0214] However, the reference data characteristic of the capacitive fingerprint of a human varying significantly from one human to another as a function for example of their area and/or their height, it is advantageous to determine an upper limit and a lower limit of the voltage variation in order to establish the reference data. The upper and lower limits may be determined by adding, respectively subtracting, a certain percentage of the value, for example 5%:
V.sub.S(d.sub.human)=V.sub.S(d.sub.human)±5%. [Math 11]
[0215] The influence ΔC.sub.human of a human on the capacitance of the cable will always be the same, whatever the sensitive length l of unwound cable. Thus the sensitivity of capacitive detection of the approach of a human and more generally of an individual, animal or object depends on capacitive detection by the unwound length l of the cable:
[0216] The sensitivity is for example between 0.6% and 4.8% inclusive for 0<l<1 m, between 0.5% and 3.34% inclusive for 1<l<5 m, between 0.45% and 3% inclusive for 5<l<10 m, d.sub.H being between 5 and 30 cm inclusive, the total length of the cable being 15 m and the radius of the electrical conductors being 2 mm.
[0217] Alternatively, a plurality of measurements may be carried out in order to determine a minimum capacitance variation and a maximum capacitance variation in the presence of an individual, animal or object 20 as a function of the distance d separating said individual, animal or object 20 from the cable 10 and its surface area and/or height.
[0218] In the
[0219] A predefined action is advantageously triggered when a variation of the capacitance between the minimum limit C.sub.min and the maximum limit C.sub.max inclusive is detected, that action being in particular chosen from the generation of a visual, sound or tactile alert, stopping the movement of the cable and/or of an element driven by the cable, prohibiting starting and/or restarting. Detecting a capacitance variation above the maximum variation limit C.sub.max preferably triggers automatic stopping of the movement of the cable.
[0220] The change in capacitance may also be defined by a relative sensitivity that then depends on the length l of the electrically-conductive cable portion defined for example by τ=C.sub.ind,ani,obj(d)/C.sub.self(d,l). Thus for a length of cable l if a capacitance variation greater than or equal to τ is detected, the action may be triggered.
[0221] Electrical Field
[0222] The
where σ is the surface density of the electrically-conductive portion.
[0223] The translation of this field into voltage is defined by the formula:
[0224] The intensity of the electric field depends in particular on the predefined potential V on the electrically-conductive portion of the cable. The range of detection of the change in the environment of the cable may be increased or decreased by varying the predefined potential V.
[0225] The electrically-conductive cable portion behaves as a wire antenna with a shielded transmission cable, that is to say the root mean square value of the current is substantially constant over all the length of the cable portion concerned, before decreasing and reaching a zero value at the end of the cable portion concerned.
[0226] Cable Structures
[0227]
[0228] A traction or lifting cable according to the invention is preferably configured to support a traction force of at least 100 daN and preferably up to 800 daN. A traction or lifting cable according to the invention is preferably configured to withstand a force of at least 100 kgf and preferably a force of up to 800 kgf.
[0229] The cable is preferably configured to break only when moving a load of 1000 daN or more. The cable is preferably configured to break when the force is 1000 kgf or more.
[0230] The cable may be configured so that it has a safety margin of at least 2, that is to say so that there exists a ratio of at least 2 between the loads to which the cable is subjected during its conventional use and the load leading to rupture of the cable.
[0231] The cable may be configured so that it can be wound around a drum, the drum having for example a diameter of approximately 20 cm.
[0232] The cable may have a predefined potential applied directly of it, the electrically-conductive cable portion then being the cable in its entirety.
[0233]
[0234] The insulating sheath 12 may be a polyurethane sheath.
[0235]
[0236] The advantage of the cable represented in
[0237] The self-capacitance of an electrical conductor is preferably less than 150 pF, better still less than 110 pF. The lower the self-capacitance of the electrical conductor the greater the possibility of increasing the sensitivity of capacitive detection and increasing the capacitive detection distance.
[0238] The cable advantageously includes an insulator 12 external to the field 13, as represented in
[0239] The cable may include at least one electrical conductor 16 raised to the predefined potential. The cable preferably includes at least two electrical conductors each raised to a predefined potential. The two conductors may extend over the same portion of the cable or over two distinct portions of the cable.
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[0241]
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[0243]
[0244] The cable from
[0245] The core of the cable according to the invention may be used to supply electrical energy to the load 11 fixed to the cable (medium voltage, single-phase or three-phase current). The load 11 fixed to the cable may also be supplied with power at a low voltage.
[0246]
[0247] A cable according to the invention may include a set of strands, each strand being composed of a set of wires, the wires being galvanized steel wires for example, as represented in the examples from
[0248] In the examples from
[0249] In the
[0250] In the
[0251] In the
[0252] The strands are preferably surrounded by an insulator.
[0253] Each strand may be at a predefined potential and thus form a detection electrical conductor.
[0254] Alternatively, a number of strands may be combined to form an electrical conductor. Thus as represented in
[0255]
[0256] In
[0257] Alternatively, the grounded shield may be replaced by a band rejector filter positioned at the output of a signal conditioner connected to an electrical conductor, for example at the frequency 50 Hz for a current at 50 Hz passing through the electrical conductors.
[0258] When the cable includes at least one detection electrical conductor distinct from the strands and the wires constituting the strands, as in the examples from
[0259] Generally speaking, the cable may include at least one core for taking up traction forces, a detection electrical conductor distinct from the core, and a signal transmission electrical conductor, the transmission electrical conductor being surrounded by a grounded shield, the core being situated around the shield and being at the potential of the detection electrical conductor, the detection electrical conductor being situated around the core, and an insulator surrounding the detection electrical conductor.
[0260] In a preferred embodiment the cable includes at least two electrical conductors used for capacitive detection and at least one electrical wire for the supply of electrical power to the load 11, the electrical wire being surrounded by a grounded shield, the grounded shield itself being surrounded by a screen raised to the potential of the electrical conductors, the electrical conductors being positioned around said screen.
[0261] The cable structures described above enable detection of an individual, animal or object in the proximity of the cable. However, they do not enable location of the individual, animal or object along the electrically-conductive cable portion. To enable location of the individual, animal or object along the cable, preferably over the entire length of the cable, a plurality of sensitive elements for capacitive detection may be positioned on cable portions, for example successive cable portions, preferably separated by an insulator. An example of this kind of cable structure is represented in
[0262] The sensitive elements 61a, 61b, 61c are partitioned along the cable, isolated from one another by isolating elements 62a, 62b. Each sensitive element is connected to a module 65 of the detection system able to detect the proximity of an individual, animal or object. After grouping information from each detection module 65 and processing the information by means of a processor for example, a location of the individual, animal, object along the cable can be defined. The conditioning circuits connected to the detection module 65 may be multiplexed in order to distinguish each sensitive element along the cable.
[0263]
[0264] In normal operation and in the absence of an individual, animal or object the electrical conductors preferably always send the same information.
[0265] A damaged electrical conductor, a fault or any other incident disturbing the detection of a change in the environment of the cable by at least one of the conductors may be determined by comparison of the information sent by the electrical conductors and information sent by at least one reference electrical conductor and/or predetermined reference data.
[0266] For example, in the electronic circuit in
[0267] The electronic circuit may include a high-pass filter, filtering in particular the 50 Hz mains. The electrical conductors 16a and 16b may be protected from electrical influences caused for example by the supply of the load 11 with electricity by the core of the cable.
[0268] Each cable is preferably connected to a signal conditioner. Each cable may be connected to a signal conditioner by means of a Bayonet Neill-Concelman (BNC) plug. Thus an installation according to the invention preferably includes at least as many signal conditioners as cables. An insulator may cover any cable guide, drive and/or winding system, as in
[0269] In
[0270] In
[0271] As illustrated in
[0272]
[0273] The capacitive influence of the support structures 32 is advantageously taken into account in the static environment of the cable.
[0274] A system 31 for winding the cable 10 may be situated in at least one support structure 32, that system preferably being surrounded by a protection system 40.
[0275]
[0276] The processing system may include a processor, in particular a microcontroller, and a data analyzer, in particular analyzing the variations in the current passing through the cables, thus enabling definition of the presence or not of an individual, animal or object, better still of locating an individual, animal or object, better still of locating the individual, animal or object along at least one cable, even better estimating their distance from the cable, in particular by comparing the voltages, currents or capacitances measured with reference data. Additionally, an alarm system is connected to the processing system. The alarm system may be a sound and/or a visual system. The processing system may equally be connected to a control interface of a robot, emergency measures being programmable on said processing system, in particular an emergency stop or trajectory modification.
[0277]
[0278] In the
[0279] The example signal conditioner represented in
[0280] The signal conditioner preferably includes a printed circuit having a capacitance of less than 4 pF, even better less than 3 pF.
[0281] The capacitance of the signal conditioner depends on the capacitance of the electrical conductors of the cable and on the capacitance of the printed circuit of the signal conditioner. A relative humidity sensor is preferably used that preferably acquires the value of the relative humidity periodically, for example at one minute intervals. The coefficient of capacitance per unit length of an electrical conductor can then be estimated:
where ε.sub.air-RH % is the permittivity of air as a function of the relative humidity, ε.sub.0 is the permittivity of vacuum, is the distance for which C(d.sub.∞)≈0, and r.sub.i is the radius of the electrical conductor, iϵ[1,2], the cable in this particular example including two electrical conductors.
[0282] Moreover, the electrical conductors may influence one another. If the electrical conductors are raised to the same variable potential, the electrical conductors exert repulsion forces on one another. Thus the coefficient of capacitance per unit length of an electrical conductor can be defined by:
k.sub.i=k*.sub.i−γ [Math 16]
where γ is a positive coefficient reflecting the repulsion force between the electrical conductors. Reduction of the capacity per unit length enables the capacitive sensitivity of the cable to be increased.
[0283] Finally, the external environment can also influence the capacitance of the electrical conductors, such as for example walls, the ground, static elements around the cable. All of these interactions may be translated as follows:
where M refers to the spatial position of the cable, k.sub.i ext env×d.sub.i corresponds to the influence on the cable of an element that is part of the external environment, the element being separated from the cable by a distance d.sub.i.
[0284] The capacitance of the signal conditioner can then be deduced from the above:
C(l,t).sub.M=(C.sub.pr circuit+Cond)+ε.sub.air(t){kl+Σk.sub.i.sub.
where C.sub.pr circuit is the capacitance of the printed circuit of the conditioner and Cond is the capacitance of the capacitor for fixing an operating point of the signal conditioner.
[0285] In the
[0286] As a general rule, the signal conditioner is preferably configured so that it has a high voltage response stability, for example a drift over time less than 3% of the voltage delivered for the detection of an obstacle situated at 30 cm and/or so that it enables detection of a human situated at 30 cm or less, the capacitance of the electrical conductors varying by less than 1% for a distance of 30 cm or less, and/or so that the response time of the signal conditioner is of the order of a few microseconds, preferably less than 50 microseconds.
[0287] An installation according to the invention may include at least one coder C measuring the length l of the electrically-conducting cable portion and/or a relative humidity sensor H and/or at least one reference cable connected to a reference conditioner, the reference cable being positioned at a location that is not disturbed by any obstacle and preferably being at all times subject to the same environmental conditions as the cables 101 and 102 such as for example the ambient relative humidity. The installation preferably includes one coder per cable 101, 102, each coder measuring the length l.sub.101, l.sub.102 of the electrically-conductive cable portion of the cable to which it is connected.
[0288] The coder may be of absolute type or incremental type.
[0289] The coder is preferably an absolute coder. In the case of an incremental coder, the latter is employed in variants of the invention including an element 91 as represented in
[0290] The humidity sensor H and/or the reference cable make it possible to measure the relative humidity, to verify and/or to correct drift in capacitive detection, and to have reference values enabling for example voltage comparison and/or correction of the functioning of the installation.
[0291] In the
[0292] Generally speaking, the installation includes at least one reference cable connected to at least one reference conditioner.
[0293] Each coder C is preferably configured to respect a safety standard, such as the NF EN ISO 13849-1 standard and/or the IEC 61508, preferably covering at least a low-performance level PLa and/or a low safety integrity level SILL respectively, better still covering a high performance level PLd or PLe and/or a high safety integration level SIL2 or SIL3, respectively.
[0294] The relative humidity sensor is preferably configured to comply with a safety standard such as the NF EN ISO 13849-1 standard and/or the IEC 61508 standard, preferably covering at least a low performance level PLa and/or a low safety integrity level SILL respectively, better still covering a high-performance level PLd or PLe and/or a high safety integrity level SIL2 or SIL3, respectively.
[0295] An installation according to the invention preferably includes a secure control unit that can be connected to one or more output relays and/or buses, as illustrated in
[0296] The
[0297] Instead of or in addition to the output relays, the secure control unit is connected to a safety bus, preferably configured to comply with a safety standard, such as the ISO 13849-1 standard and/or the IEC 61508 standard, preferably covering at least a high-performance level PLe and/or a high safety integrity level SIL3, respectively.
[0298] The secure control unit measures the voltage V.sub.ref at the output of the reference conditioner, the voltage V.sub.1 at the output of the conditioner 1, and the voltage V.sub.2 at the output of the conditioner 2, the voltage V.sub.ref depending on a reference cable, the voltage V.sub.1 depending on a cable 101 and the voltage V.sub.2 depending on a cable 102.
[0299] The reference cable may have the same characteristics as at least one of the cables 101 and 102. The reference cable has a fixed length L.sub.ref, preferably of 1 m, 2 m or more than 2 m. The length L.sub.ref of the reference cable is preferably substantially the same as the mean length l.sub.101, l.sub.102 of the electrically-conductive cable portion of at least one of the cables 101 and 102 when said cable effects a particular movement.
[0300] The fixed length L.sub.ref of the reference cable is advantageously between, inclusively, on the one hand a minimum length value from among minimum values of the electrically-conductive portions of the cables 101, 102 and on the other hand a maximum length value from among the maximum values of the electrically-conductive portions of the cables 101, 102.
[0301] The secure controlled unit may compare the measured voltages with a detection threshold, and the detection threshold preferably depends on the length L of the cables 101 and/or 102, more preferably on the length l of the electrically-conductive cable portion. If at least one of the voltages V.sub.1 or V.sub.2 is greater than or equal to the detection threshold, at least one of the output relays R.sub.1 and R.sub.2 may be triggered, better still both relays may be triggered. The output relays may be triggered by contact mechanically guided by a logic unit of the secure control unit, the relays preferably employing positive logic.
[0302] The control unit is able to detect at least one, and preferably all, of the voltage variations of the cables including at least one electrically-conductive cable portion. A variation may be compared with a fingerprint of a human, the fingerprint being determined beforehand. For example, for a cable with an unwound length L of approximately 10 m, including two electrical conductors, the fingerprint of a human can be detected as follows: ΔV is of the order of 24 mV when a human is situated 50 cm from the cable, ΔV is of the order of 30 mV when a human is situated 40 cm from the cable, ΔV is of the order of 42 mV when a human is situated 30 cm from the cable, ΔV is of the order of 60 mV when a human is situated 20 cm from the cable, and ΔV is of the order of 93 mV when a human is situated 10 cm from the cable.
[0303] The secure control unit preferably calculates adjusted voltages V.sub.1 adjusted and V.sub.2 adjusted. The adjustment of these voltages V.sub.1 and V.sub.2 preferably depends on the relative humidity of the surroundings. The voltage values V.sub.1 adjusted et V.sub.2 adjusted then depend on measurements effected by the relative humidity sensor H. Alternatively and/or additionally, the voltage values V.sub.1 adjusted and V.sub.2 adjusted are calculated relative to the reference electrical conductor, for example V.sub.1 adjusted=V.sub.1±V.sub.ref and V.sub.2 adjusted=V.sub.2±V.sub.ref.
[0304] The adjusted voltages may depend on the ambient relative humidity and/or a predetermined voltage variation, for example via the determination of a fingerprint and/or of an electrically-conducting cable length and/or a reference cable.
[0305] The adjusted voltages may be compared to the detection threshold. If at least one of the adjusted voltages is greater than or equal to the detection threshold, at least one, better still both of the output relays R.sub.1 and R.sub.2 are triggered.
[0306] Alternatively and/or additionally, the output relays R.sub.1 and R.sub.2 may be triggered if the voltage V.sub.1, V.sub.2, V.sub.1 adjusted and/or V.sub.2 adjusted is less than or equal to a predefined value and/or greater than or equal to a predefined value.
[0307] At least one of the output relays R.sub.1 and R.sub.2 may be triggered if the difference between the voltage V.sub.1 and the voltage V.sub.2 exceeds a predefined value and/or if the difference between the voltage V.sub.1 adjusted and the voltage V.sub.2 adjusted exceeds a predefined value. In fact, in the absence of an obstacle in the proximity of the cables 101, 102, the voltages V.sub.1 and V.sub.2 are preferably substantially equal. The predefined value may depend on a predefined distance separating an obstacle and the cable.
[0308] The secure control unit advantageously has a redundant architecture. The secure control unit is preferably configured to have an HFT fault tolerance of 1. The secure control unit is advantageously configured to comply with a safety standard, such as the NF EN ISO 13849-1 standard and/or the IEC 61508 standard, preferably covering at least a low performance level PLa and/or a low security integrity level SILL respectively, better still covering a high performance level PLd or PLe and/or a high safety integrity level SIL2 or SIL3, respectively.
[0309]
[0310]
[0311] The two channels 35a and 35b may function sequentially.
[0312] Each conditioner includes a connector 354 enabling the supply of power to operational amplifiers 356 and 357, the connector delivering for example a supply voltage of +/−45 V. The connector 354 can also control switches 351, 352, 353. The switch 353 advantageously enables a part of the cable, for example the shield of the cable, to be raised to the potential of the electrical conductors. In particular this makes it possible to prevent disturbances if the cable serves to supply electrical power to the load and/or for signal transmission.
[0313] A generator with two synchronized output channels preferably delivers the input signals of the two channels V.sub.GBF1 and V.sub.GBF2.
[0314] A Faraday screen preferably surrounds each of the two conditioners in order to prevent any capacitive coupling. The generators GBF1 and GBF2 need not be surrounded by the screen. At least one oscillator preferably delivers the input signals. The oscillator may be surrounded by the Faraday screen. The oscillator may have a frequency of approximately 10 kHz. The Faraday screen may be a box including a conductive interior wall raised to the predefined variable potential of the electrical conductors by means of the voltage follower amplifier 357 and an exterior wall electrically insulated from the interior wall. The generators may be connected to the screen by means of BNC plugs.
[0315] A BNC plug and a shielded cable may be used to connect each of the cables 101, 102 to its signal conditioner, the core of the shielded cable connecting the signal conditioner to the cable and the shield being raised to the predefined variable potential of the electrical conductors of the cables 101, 102, for example through being connected to the voltage follower amplifier 357.
[0316] The printed circuit of the signal conditioner that supports the components may be fastened to the Faraday screen. The printed circuit may preferably not be fastened to the screen, enabling easy changing of components when necessary, for example when one of the components is defective.
[0317] The operational amplifiers are for example AOP 445. They may be positioned on 14-pin DIP (tulip) supports. They may be provided with a trimmer, for example of 100 kΩ, in order to adjust the offset voltages. The positive and negative power supply pins may each include a capacitor for stabilizing the supply voltage, for example each of the positive and negative supply pins includes a 10 nF capacitor.
[0318] The switches may be analog switches, for example MAX14756 or DG411 switches. They may be mounted on 16-pin DIP (tulip) supports.
[0319] A signal conditioner as shown in
[0320] For example, the output voltage V.sub.s is compared to a reference value V.sub.s ref when the switches 351 and 352 are open, the conditioner then no longer being in contact with the electrical conductors of the cable.
[0321] Alternatively and/or additionally the signal conditioner includes at least two control switches 359, each in series with a control capacitor 358, as illustrated in
[0322] If a malfunction is detected, at least one safety measure is implemented, for example an emergency stop and/or non-restarting of the installation.
[0323] When a cable is connected to a plurality of conditioners, the output voltages V.sub.s measured at the output of the operational amplifiers of the various conditioners may be compared during the check on the functioning of the conditioners.
[0324] Alternatively and/or additionally, the output voltage V.sub.s measured at the output of the operational amplifier may be compared with the voltage V.sub.s ref from a reference conditioner connected to a reference cable.
[0325] Of course, the invention is not limited to the embodiments that have just been described.
[0326] In particular, other information may be measured and/or stored, such as a relative speed of the cable relative to the individual, animal or object or a detection error rate. The processing system may be configured to transmit information intended to be displayed on the control interface or the alarm system for example.
[0327] Other sensor may provide supplementary information to the processing system making it possible to specify the nature of the individual, animal or object or its location, in particular visual sensors using image recognition methods, for example. The processing system may determine if the individual, animal or object is approaching or moving away from the cable or cables by analyzing information coming from the control system of the cable and/or from various sensors, in particular capacitive and/or optical sensors.