COMPOSITION CONTAINING AGGREGATE, BINDER, AND WATER
20230339810 · 2023-10-26
Assignee
Inventors
Cpc classification
International classification
C04B20/00
CHEMISTRY; METALLURGY
Abstract
The present invention aims at providing a composition containing aggregate, binder, and water that can achieve a higher degree of both flowability in the fresh state and a limitation of autogenous shrinkage. A composition of the present invention contains binder, aggregate, and water, wherein the aggregate contains: small-diameter aggregate classified into particle diameters of 300 μm or more and less than 1.18 mm; medium-diameter aggregate classified into particle diameters of 1.18 mm or more and less than 4.75 mm; and large-diameter aggregate classified into particle diameters of 4.75 mm or more and 5 mm or less; wherein a ratio of volume of water to a sum of volume of the binder and volume of aggregate having particle diameters of 5 mm or less is 15% or more and 26% or less, and the small-diameter aggregate, the medium-diameter aggregate, and the large-diameter aggregate each have a BET specific surface area of 0.4 (m.sup.2/g) or less.
Claims
1. A composition containing binder, aggregate, and water, wherein the aggregate contains: small-diameter aggregate classified into particle diameters of 300 μm or more and less than 1.18 mm; medium-diameter aggregate classified into particle diameters of 1.18 mm or more and less than 4.75 mm; and large-diameter aggregate classified into particle diameters of 4.75 mm or more and 5 mm or less; wherein a ratio of volume of water to a sum of volume of the binder and volume of aggregate having particle diameters of 5 mm or less is 15% or more and 26% or less, and the small-diameter aggregate, the medium-diameter aggregate, and the large-diameter aggregate each have a BET specific surface area of 0.4 (m.sup.2/g) or less.
2. The composition according to claim 1, wherein the small-diameter aggregate, the medium-diameter aggregate, and the large-diameter aggregate each have a BET specific surface area of 0.3 (m.sup.2/g) or less.
3. The composition according to claim 1, wherein the small-diameter aggregate, the medium-diameter aggregate, and the large-diameter aggregate each have a BET specific surface area of 0.2 (m.sup.2/g) or less.
4. A composition containing binder, aggregate, and water, wherein the composition contains: medium-diameter aggregate classified into particle diameters of 1.18 mm or more and less than 4.75 mm; and large-diameter aggregate classified into particle diameters of 4.75 mm or more and 5 mm or less; wherein a ratio of volume of water to a sum of volume of the binder and volume of aggregate having particle diameters of 5 mm or less is 15% or more and 26% or less, and the medium-diameter aggregate and the large-diameter aggregate each have porosity of 10% or more.
5. The composition according to claim 4, wherein small-diameter aggregate classified into particle diameters of 300 μm or more and 1.18 mm or less has porosity of 10% or more.
6. The composition according to claim 5, wherein the small-diameter aggregate, the medium-diameter aggregate, and the large-diameter aggregate each have a BET specific surface area of 0.4 (m.sup.2/g) or less.
7. A composition containing binder, aggregate, and water, wherein the aggregate contains: small-diameter aggregate classified into particle diameters of 300 μm or more and less than 1.18 mm; medium-diameter aggregate classified into particle diameters of 1.18 mm or more and less than 4.75 mm; and large-diameter aggregate classified into particle diameters of 4.75 mm or more and 5 mm or less; wherein a ratio of volume of water to a sum of volume of the binder and volume of aggregate having particle diameters of 5 mm or less is 15% or more and 26% or less, and in a range of pore radii from 0.01 to 1 μm, the small-diameter aggregate, the medium-diameter aggregate, and the large-diameter aggregate each have a pore radius having a largest differential pore volume in a range from 0.03 to 0.3 μm.
8. A composition containing binder, aggregate, and water, wherein the aggregate contains: small-diameter aggregate classified into particle diameters of 300 μm or more and less than 1.18 mm; medium-diameter aggregate classified into particle diameters of 1.18 mm or more and less than 4.75 mm; and large-diameter aggregate classified into particle diameters of 4.75 mm or more larger and 5 mm or less; wherein a ratio of volume of water to a sum of volume of the binder and volume of aggregate having particle diameters of 5 mm or less is 15% or more and 26% or less, and in a range of pore radii from 0.01 to 1 μm, the small-diameter aggregate, the medium-diameter aggregate, and the large-diameter aggregate each have a pore radius having a largest log differential pore volume in a range from 0.06 to 0.3 μm.
9. The composition according to claim 1, wherein the aggregate contains substantially no fine powder having particle diameters of less than 300 82 m.
10. The composition according to claim 1, wherein the aggregate is air-granulated ferronickel slag fine aggregate.
11. The composition according to claim 1, wherein the aggregate is air-granulated ferronickel slag fine aggregate and contains substantially no fine powder having particle diameters of less than 300 μm.
12. The composition according to claim 10, wherein a ratio of volume of the water to a sum of volume of the binder and volume of aggregate having particle diameters of 5 mm or less is 16% or more and 25% or less.
13. The composition according to claim 1, wherein the aggregate is artificial light-weight fine aggregate.
14. The composition according to claim 13, wherein a ratio of volume of the water to a sum of volume of the binder and volume of aggregate having particle diameters of 5 mm or less is 23% or more and 26% or less.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0010]
[0011]
[0012]
[0013]
[0014]
[0015]
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
Examples
[0035] The present invention will now be described based on examples using mortar. The composition containing aggregate, binder, and water of the present invention contains aggregate having particle diameters of 5 mm or less. In the following description, aggregate having particle diameters of 5 mm or less is referred to as fine aggregate.
[0036] Table 1 shows the formulation of mortar of Comparative Examples 1-1 to 1-3 and Example 1-1. Table 2 shows the properties of materials that were used. The mortar of Comparative Examples 1-1 to 1-3 and Example 1-1 contains water, binder, fine aggregate, and chemical admixture. Silica fume premix cement and fly ash were used as the binder. Crushed limestone (Comparative Example 1-1), crushed andesite (Comparative Example 1-2), crushed hard sandstone (Comparative Example 1-3), and ferronickel slag sand fine aggregate (hereinafter referred to as FNS fine aggregate) (Example 1-1) were used as the fine aggregate. Pamco Sand manufactured by Pacific Metals Co., Ltd. was used as the FNS fine aggregate. In Table 1, V.sub.W/(V.sub.B+V.sub.S) means the ratio of the volume of water to the sum of the volume of the binder and the volume of the aggregate of the particle diameter classes of 5 mm or less (fine aggregate), where V.sub.W is the volume of water, V.sub.B is the volume of the binder, and V.sub.S is the volume of the fine aggregate. The volume of each material can be calculated by dividing the quantity of material per unit volume shown in Table 1 by the density or by the surface-dry-condition density shown in Table 2. The fine aggregate of Comparative Examples 1-1 to 1-3 and Example 1-1 contains fine aggregate having particle diameters of more than 0 mm and 5.0 mm or less. The definition of the particle diameter will be described later.
TABLE-US-00001 TABLE 1 W/B V.sub.w/(V.sub.B + V.sub.S) Air Amount of material per unit volume (kg/m.sup.3) SP DF Type (%) (%) (%) W SFPC FA S1-1 S1-2 S1-3 S1-4 (B × %) (B × %) Comp. Example 1-1 18 23 3.0 180 800 200 1211 — — — 1.4 0.01 Comp. Example 1-2 — 1158 — — Comp. Example 1-3 — — 1158 — Example 1-1 — — — 1282
TABLE-US-00002 TABLE 2 Name & type Symbol Properties Manufacturer, selling agency etc. Brand Water W Tap water Nagareyama city, Chiba pref. — Binder (B) Silica fume SFPC Density: 3.04 g/cm.sup.3, TAIHEIYO CEMENT SFPC premix cement Specific surface area: 5780 cm.sup.2/g CORPORATION Fly ash FA Density: 2.40 g/cm.sup.3, Yonden Business Co., Inc. Finash (Conforming to Type I) Specific surface area: 5300 cm.sup.2/g Fine Crushed limestone S1-1 Saturated surface dried, Nittetsu Mining Co., Ltd. — aggregate Density: 2.73 g/cm.sup.3, (S) Water absorption rate: 1.38% Crushed andesite S1-2 Saturated surface dried, Koshu Saiseki Co., Ltd. — Density: 2.61 g/cm.sup.3, Water absorption rate: 2.81% Crushed hard sandstone S1-3 Saturated surface dried, ORES Co., Ltd. — Density: 2.61 g/cm.sup.3, Water absorption rate: 1.24% Ferronickel slag sand S1-4 Saturated surface dried, Pacific Metals Co., Ltd. — Density: 2.89 g/cm.sup.3, Water absorption rate: 2.91% Chemical Superplasticizer SP Polycarboxylic acid Sika Ltd. Sikament 1200N admixture Defoamer DF Ester fatty acid Sika Ltd. Sika antiform W
[0037]
[0038] The fine aggregate of Example 1-1 is air-granulated FNS fine aggregate. Air granulation is a process of blowing high-pressure air into melting slag, which is a by-product that is generated in the process of smelting nickel, thereby separating the slag into fine spherical particles of aggregate and causing the separated particles flying in the air to impinge against a wall. The high-temperature aggregate is slowly cooled while it is flying and is finally solidified into a spherical shape. The FNS fine aggregate thus produced may have a considerably large water absorption rate, and when the FNS fine aggregate is used for a composition containing aggregate, binder, and water, such as mortar and concrete, water that is absorbed is believed to be discharged to cause an “internal curing effect” that limits the autogenous shrinkage of the paste, and thereby limits the autogenous shrinkage while enhancing the flowability.
[0039] Table 3 shows the formulation of the mortar of Examples 2-1 and 2-2. Table 4 shows the properties of materials that were used. The BET in Table 4 refers to the measurements that were obtained in accordance with JIS R 1626 “Measuring methods for the specific surface area of fine ceramic powders by gas adsorption using the BET method.” The mortar of Examples 2-1 and 2-2 contains water, binder, fine aggregate, and chemical admixture. High-early-strength Portland cement, silica fume, blast-furnace slag, and expansive additive were used as the binder. Air-granulated FNS fine aggregate was used as the fine aggregate. The FNS fine aggregate of Example 2-1 contains fine aggregate having particle diameters of larger than 0 mm and 5.0 mm or less. The FNS fine aggregate of Example 2-2 contains fine aggregate having particle diameters of 300 μm or more and 5.0 mm or less. In other words, the FNS fine aggregate of Example 2-2 contains almost no fine powder having particle diameters of less than 300 μm. It should be noted that the FNS fine aggregate of Examples 2-1 and 2-2 may be commercially available aggregate. Alternatively, the FNS fine aggregate of Example 2-1 may be produced by grinding the FNS fine aggregate of Example 2-2 to generate fine powder having particle diameters of less than 300 μm, or the FNS fine aggregate of Example 2-2 may be produced by removing fine powder having particle diameters of less than 300 μm from the FNS fine aggregate of Example 2-1.
TABLE-US-00003 TABLE 3 W/B V.sub.w/(V.sub.B + V.sub.S) Air Amount of material per unit volume (kg/m.sup.3) SP DF Type (%) (%) (%) W H SF B4 NEX S2-1 S2-2 (B × %) (B × %) Example 2-1 20 25 4.0 190 540 110 281 20 1271 — 3.1 0.02 Example 2-2 — 1218 3.1 0.02
TABLE-US-00004 TABLE 4 Manufacturer, selling Name & type Symbol Properties agency etc. Brand Water W Tap water Nagareyama city, Chiba — pref. Binder High-early-strength H Density: 3.14, specific surface area: 4690 cm.sup.2/g TAIHEIYO CEMENT — (B) Portland cement CORPORATION Silica fume SF Density: 2.26, BET specific surface area: 2.26 m.sup.2/g TOMOE Engineering Co., EFACO Ltd. Blast-furnace slag B4 Density: 2.89, specific surface area: 4270 cm.sup.2/g DC CO., LTD. Cerament A fine powder Expansive additive NEX Density: 3.17, specific surface area: 4970 cm.sup.2/g TAIHEIYO CEMENT NEX CORPORATION Fine Ferronickel slag- S2-1 Density: 2.85, water absorption rate: 2.81 Pacific Metals Co., air-dried, particle dia. aggregate sand Ltd. 0~5.0 mm (S) Ferronickel slag S2-2 Density: 2.73, water absorption rate: 4.14 air-dried, particle dia. sand 300 μm~5.0 mm Chemical Superplasticizer SP polycarboxylic acid BASFJapan Co. Ltd Master Glenium SP8HU admixture Defoamer DF Polyalkylene glycol derivative BASFJapan Co. Ltd Master Air 404
[0040] Table 5 shows the measurements of the flow value and the J-funnel fall time of Examples 2-1 and 2-2. The flow value and the J-funnel fall time were measured by the same method as in Comparative Examples 1-1 to 1-3 and Example 1-1. As shown in Table 4, Examples 2-1 and 2-2 have the same formulation other than whether the FNS fine aggregate contains fine powder having particle diameters of less than 300 μm. Example 2-2 shows better flowability than Example 2-1. In other words, better flowability can be obtained by using FNS fine aggregate that contains almost no fine powder having particle diameters of less than 300 μm.
TABLE-US-00005 TABLE 5 Flow J funnel Relative humidity Ferro-nickel slag Type (mm) fall time (s) Mortar temp. (° C.) Room temp. (° C.) RH (%) Fine aggregate Example 2-1 275 74.7 25.7 18.9 81 w/fine powder (<0.3 mm) Example 2-2 300 53.2 24 18.3 78 wo/fine powder (<0.3 mm)
[0041] Table 6 shows the formulation of the mortar of Examples 3-1 to 3-4. Table 7 shows the properties of materials that were used. The BET in Table 6 refers to measurements that were obtained in accordance with JIS R 1626 “Measuring methods for the specific surface area of fine ceramic powders by gas adsorption using the BET method.” The mortar of Examples 3-1 to 3-4 contains water, binder, fine aggregate, and chemical admixture. Low-heat Portland cement, fly ash, and silica fume were used as the binder. Air-granulated FNS fine aggregate was used as the fine aggregate. The FNS fine aggregate of Examples 3-1 and 3-3 contains fine aggregate having particle diameters of more than 0 mm and 5.0 mm or less. The FNS fine aggregate of Example 3-2 and 3-4 contains fine aggregate having particle diameters of 300 μm or more and 5.0 mm or less. Examples 3-2 and 3-4 contains almost no fine powder having particle diameters of less than 300 μm. In addition, the FNS fine aggregate of Examples 3-1 and 3-2 is air-dried (a condition in which the surface of the aggregate and a portion of the pores are dry) while the FNS fine aggregate of Examples 3-3 and 3-4 is saturated surface dried (a condition in which the surface of the aggregate is dry but the internal cavities are filled with water). Table 8 shows the measurements of the flow value and the J-funnel fall time of Examples 3-1 to 3-4. The flow value and the J-funnel fall time were measured in the same manner as in Comparative Examples 1-1 to 1-3 and Example 1-1. Examples 3-2 and 3-4 showed better flowability than Examples 3-1 and 3-3, respectively, because the former contains almost no fine powder having particle diameters of less than 300 μm. Comparing Example 3-1 and 3-2, Example 3-1 contains fine powder having particle diameters of less than 300 μm while Example 3-2 contains almost no fine powder having particle diameters of less than 300 μm, and Example 3-1 contains a larger amount of superplasticizer than Example 3-2. Therefore, if Example 3-1 contained the same amount of the superplasticizer as Example 3-2, the flowability of Example 3-1 would decrease and the difference in flow value between Example 3-2 and Example 3-1 would increase. In addition, comparing Examples 3-2 and 3-4, little difference was observed in the flow value between the saturated surface dried condition and the air-dried condition. In other words, the flowability of mortar that contains FNS fine aggregate that contains almost no fine powder having particle diameters of less than 300 μm is not largely affected by the presence of water in the fine aggregate.
TABLE-US-00006 TABLE 6 W/B V.sub.w/(V.sub.B + V.sub.S) Air Amount of material per unit volume (kg/m.sup.3) SP DF Type (%) (%) (%) W L FA SF S3-1 S3-2 S3-3 S3-4 (B × %) (B × %) Example 3-1 17 23 4.0 180 801 169 80 1213 — — — 2.35 0 Example 3-2 — 1166 — — 1.4 0 Example 3-3 — — 1247 — 0 Example 3-4 — — — 1208 0
TABLE-US-00007 TABLE 7 Manufacturer, selling Name & type Symbol Properties agency etc. Brand Water W Tap water Nagareyama city, Chiba pref. — Binder Low-heat Portland L Density: 3.24, Sumitomo Osaka Cement Low-heat Portland cement (B) cement specific surface area: 3760 cm.sup.2/g Co., Ltd. Fly ash FA Density: 2.40, Yonden Business Co., Inc. Finash specific surface area: 5590 cm.sup.2/g Silica fume SF Density: 2.26, TOMOE Engineering Co., EFACO BET specific surface area: 22.3 m.sup.2/g Ltd. Fine Ferronickel slag S3-1 Density: 2.84, Pacific Metals Co., Ltd. Air-dried, particle dia. 0~5.0 mm aggregate sand water absorption rate: 2.81 (S) S3-2 Density: 2.73, Air-dried, particle dia. 0.3~5.0 mm water absorption rate: 4.14 S3-3 Density: 2.92 Saturated surface dried, particle dia. water absorption rate: 2.81 0~5.0 mm S3-4 Density: 2.83 Saturated surface dried, particle dia. water absorption rate: 4.14 0.3~5.0 mm Chemical Superplasticizer SP polycarboxylic acid BASF Japan, Co., Ltd. Master Glenium SP8HU admixture Defoamer DF Polyalkylene glycol derivative BASF Japan, Co., Ltd. Master Air 404
TABLE-US-00008 TABLE 8 Flow J funnel Mortar temp. Room temp. Relative Ferro-nickel slag Type (mm) fall time (s) (° C.) (° C.) humidity RH Fine aggregate Example 3-1 303 130 30.9 22.5 70 air-dried, particle dia. 0~5.0 mm Example 3-2 325 90.3 31.2 22.4 68 air-dried, particle dia. 0.3~5.0 mm Example 3-3 284 165.4 29.5 22.5 68 Saturated surface dried, particle dia. 0~5.0 mm Example 3-4 327 72.9 27.6 22.6 70 Saturated surface dried, particle dia. 0.3~5.0 mm
[0042]
[0043] Table 9 shows the formulation of concrete of Comparative Example 4A and Examples 4A-1 to 4A-3. Table 10 shows the properties of materials that were used. The BET in Table 10 refers to the measurements that were obtained in accordance with JIS R 1626 “Measuring methods for the specific surface area of fine ceramic powders by gas adsorption using the BET method.” The concrete of Comparative Example 4A and Examples 4A-1 to 4A-3 contains water, binder, fine aggregate, coarse aggregate, and chemical admixture. Ordinary Portland cement, blast-furnace slag fine powder, and silica fume were used as the binder. Crushed hard sandstone (Comparative Example 4A) and artificial light-weight fine aggregate (Examples 4A-1 to 4A-5) were used as the fine aggregate. Mesalite manufactured by Nippon Mesalite Industry Co., Ltd. was used as the artificial light-weight fine aggregate. Table 11 shows the measurements of the slump flow of Comparative Example 4A and Examples 4A-1 to 4A-3. The slump flow value was measured in accordance with JIS A1150:2014 “Method of test for the slump flow of concrete.” “50 cm slump flow time,” which is one of the indications of flowability of concrete, refers to the time from immediately after the cone is pulled to the time when the diameter of the concrete reaches 50 cm. Comparative Example 4A had no measurements because the slump flow did not reach 50 cm. Examples 4A-1 to 4A-3 showed better flowability than Comparative Example 4A.
[0044] Table 12 shows the formulation of concrete of Examples 4B-1 to 4B-3. Table 13 shows the properties of materials that were used. The materials that were used were substantially the same as used in Examples 4A-1 to 4A-3. The BET specific surface area in Table 13 was measured in the same manner as in Table 10. Table 14 shows the measurements of the slump flow and the 50-cm slump flow time of Examples 4B-1 to 4B-3. The slump flow and the 50-cm slump flow time were measured in the same manner as in Comparative Example 4A and Examples 4A -1 to 4A -3. Examples 4B-1 to 4B-3 each showed good flowability.
TABLE-US-00009 TABLE 9 W/B V.sub.w/(V.sub.B + V.sub.S) Air Amount of material per unit volume (kg/m.sup.3) SP DF Type (%) (%) (%) W NC B F S F S4A-1 S4A-2 G (B × %) (B × %) Example 4A-1 20 23 3.5 130 273 312 65 625 0 723 0.9 0.004 Example 4A-2 18 25 274 376 72 517 0 809 0.75 0.003 Example 4A-3 1 Comp. Example 4A 0 725 0.85
TABLE-US-00010 TABLE 10 Name & type Symbol Properties Manufacturer, selling agency etc. Brand Water W Tap water Nagareyama city, Chiba pref. — Binder Ordinary Portland NC Density: 3.16 g/cm.sup.3, TAIHEIYO CEMENT Ordinary Portland (B) cement Specific surface area: 3290 cm.sup.2/g CORPORATION cement blast-furnace slag fine BF Density: 2.89 g/cm.sup.3, DC CO., LTD. Cerament A powder Specific surface area: 4630 cm.sup.2/g Silica fume SF Density: 2.20 g/cm.sup.3, TOMOE Engineering Co., Ltd. EFACO BET specific surface area: 20 m.sup.2/g Fine Crushed hard sandstone S4A-1 Saturated surface dried, ORES Co., Ltd. — aggregate Density: 2.61 g/cm.sup.3, (S) Water absorption rate: 1.08% Artificial light weight fine S4A-2 Saturated surface dried, Nippon Mesalite Industry Mesalite aggregate Density: 1.86 g/cm.sup.3, Co., Ltd. Water absorption rate: 15.5% Coarse Crushed stone of hard G Saturated surface dried, ORES Co., Ltd. — aggregate sandstone Density: 2.64 g/cm.sup.3, Water absorption rate: 0.68% Chemical Superplasticizer SP Polycarboxylic acid Sika Ltd. Sikament 1200N admixture Defoamer DF Ester fatty acid Sika Ltd. Sika antiform W
TABLE-US-00011 TABLE 11 slump Concrete Room Flow 50 cm slump temp. temp. Type (cm) flow time (s) (° C.) (° C.) Example 4A-1 66.8 10.3 28.2 20 Example 4A-2 73.3 13.7 22.8 Example 4A-3 72.3 14.2 22.7 Comp. Example 4A 31.5 — 24.1
TABLE-US-00012 TABLE 12 W/B V.sub.w/(V.sub.B + V.sub.S) Air Amount of material per unit volume (kg/m.sup.3) SP DF Type (%) (%) (%) W NC B F S F S4B G (B × %) (B × %) Example 4B-1 18 24 3.5 140 296 404 78 567 662 0.85 0.005 Example 4B-2 20 25 266 364 70 594 693 0.8 Example 4B-3 25 26 213 291 56 644 750 0.75
TABLE-US-00013 TABLE 13 Name & type Symbol Properties Manufacturer, selling agency etc. Brand Water W Tap water Nagareyama city, Chiba pref. — Binder Ordinary Portland NC Density: 3.16 g/cm.sup.3, TAIHEIYO CEMENT Ordinary Portland (B) cement Specific surface area: 3290 cm.sup.2/g CORPORATION cement blast-furnace slag fine BF Density: 2.89 g/cm.sup.3, Specific surface DC CO., LTD. Cerament A powder area: 4630 cm.sup.2/g Silica fume SF Density: 2.25 g/cm.sup.3, TOMOE Engineering Co., Ltd. EFACO BET specific surface area: 20 m.sup.2/g Fine Artificial light weight fine S4B Saturated surface dried, Nippon Mesalite Industry Mesalite aggregate aggregate Density: 1.85 g/cm.sup.3, Co., Ltd. (S) Water absorption rate: 13.6% Coarse Crushed stone of hard G Saturated surface dried, ORES Co., Ltd. — aggregate sandstone Density: 2.64 g/cm.sup.3, Water absorption rate: 0.60% Chemical Superplasticizer SP Polycarboxylic acid Sika Ltd. Sikament 1200N admixture Defoamer DF Ester fatty acid Sika Ltd. Sika antiform W
TABLE-US-00014 TABLE 14 slump Flow 50 cm slump Concrete Room temp. Type (cm) flow time (s) temp. (° C.) (° C.) Example 4B-1 66.15 7.6 22.1 19.7 Example 4B-2 58.5 7.8 21.6 20.2 Example 4B-3 65.5 4.2 21.4 19.7
[0045]
[0046] Table 15 shows the formulation of concrete of Comparative Example 5-1 and Example 5-1. Table 16 shows the properties of materials that were used. The concrete of Comparative Example 5-1 and Example 5-1 contains water, binder, fine aggregate, coarse aggregate, and chemical admixture. Silica fume premix cement and fly ash were used as the binder. Crushed hard sandstone (Comparative Example 5-1) and air-granulated FNS fine aggregate (Example 5-1) were used as the fine aggregate. Table 17 shows the measurements of the slump flow of Comparative Example 5-1 and Example 5-1. The slump flow was measured in the same manner as in Comparative Example 4-1 and Example 4-1. Example 5-1 showed better flowability than Comparative Example 5-1.
TABLE-US-00015 TABLE 15 W/B V.sub.w/(V.sub.B + V.sub.S) Air Amount of material per unit volume (kg/m.sup.3) SP DF Type (%) (%) (%) W SFPC FA S5-1 S5-2 G (B × %) (B × %) Comp. Example 5-1 12 16 1.5 135 900 225 659 — 549 2.3 0.04 Example 5-1 — 729
TABLE-US-00016 TABLE 16 Name & type Symbol Properties Manufacturer, selling agency etc. Brand Water W Tap water Nagareyama city, Chiba pref. — Binder Silica fume SFPC Density: 3.04 g/cm.sup.3, TAIHEIYO CEMENT SFPC (B) premix cement Specific surface area: 5780 cm.sup.2/g CORPORATION Fly ash FA Density: 2.40 g/cm.sup.3, Yonden Business Co., Finash (Conforming to Type I) Specific surface area: 5300 cm.sup.2/g Inc. Fine Crushed hard sandstone S5-1 Saturated surface dried, ORES Co., Ltd. — aggregate Density: 2.61 g/cm.sup.3, (S) Water absorption rate: 1.24% Ferronickel slag sand S5-2 Saturated surface dried, Pacific Metals Co., Ltd. — Density: 2.89 g/cm.sup.3, Water absorption rate: 2.91% Coarse Crushed stone of hard G Saturated surface dried, ORES Co., Ltd. — aggregate sandstone Density: 2.62 g/cm.sup.3, Water absorption rate: 1.45% Chemical Superplasticizer SP Polycarboxylic acid Sika Ltd. Sikament 1200N admixture Defoamer DF Ester fatty acid Sika Ltd. Sika antiform W
TABLE-US-00017 TABLE 17 slump Concrete Room Flow 50 cm slump temp. temp. Type (cm) flow time (s) (° C.) (° C.) Comp. Example 5-1 60.3 26.7 28.5 20.9 Example 5- 1 79.5 5.9 30 21.2
[0047]
[0048] Table 18 shows the formulation of the composition of Comparative Example 6-1 and Example 6-1. Table 19 shows the properties of materials that were used. The BET in Table 18 refers to the measurements that were obtained in accordance with JIS R 1626 “Measuring methods for the specific surface area of fine ceramic powders by gas adsorption using the BET method.” The composition of Comparative Example 6-1 and Example 6-1 contains water, binder, fine aggregate, coarse aggregate, and chemical admixture. The binder does not contain cement and consists of blast-furnace slag fine powder, fly ash, silica fume, and expansive additive. Crushed hard sandstone (Comparative Example 6-1) and air-granulated FNS fine aggregate (Example 6-1) were used as the fine aggregate. Table 17 shows the measurements of the slump flow of Comparative Example 6-1 and Example 6-1. The slump flow was measured in the same manner as in Comparative Example 4-1 and Example 4-1. Example 6-1 showed better flowability than Comparative Example 6-1.
TABLE-US-00018 TABLE 18 W/B V.sub.w/(V.sub.B + V.sub.S) Air Amount of material per unit volume (kg/m.sup.3) SF DF Type (%) (%) (%) W BF SF FA EX S6-1 S6-2 G (B × %) (B × %) Comp. Example 6-1 16 15 3.5 89 307 84 168 20 943 — 809 2.25 0.002 Example 6-1 — 1073
TABLE-US-00019 TABLE 19 Name & type Symbol Properties Manufacturer, selling agency etc. Brand Water W Tap water Nagareyama city, Chiba pref. — Binder blast-furnace slag BF Density: 2.89 g/cm.sup.3, DC CO., LTD. Cerament A (B) fine powder Specific surface area: 4630 cm.sup.2/g Fly ash FA Density: 2.40 g/cm.sup.3, Yonden Business Co., Inc. Finash (Conforming to Specific surface area: 5300 cm.sup.2/g Type I) Silica fume SF Density: 2.20 g/cm.sup.3, TOMOE Engineering Co., Ltd. EFACO BET specific surface area: 200000 cm.sup.2/g Expansive additive EX Density: 3.19 g/cm.sup.3, Taiheiyo Materials Corporation. NEX Specific surface area: 4970 m.sup.2/g Fine Crushed hard S6-1 Saturated surface dried, ORES Co., Ltd. — aggregate sandstone Density: 2.61 g/cm.sup.3, (S) Water absorption rate: 1.24% Ferronickel slag S6-2 Saturated surface dried, Pacific Metals Co., Ltd. — sand Density: 2.89 g/cm.sup.3, Water absorption rate: 2.91% Coarse Crushed stone of G Saturated surface dried, ORES Co., Ltd. — aggregate hard sandstone Density: 2.62 g/cm.sup.3, Water absorption rate: 1.45% Chemical Superplasticizer SP polycarboxylic acid Sika Ltd. Sikament 1200N admixture Defoamer DF ester fatty acid Sika Ltd. Sika antiform W
TABLE-US-00020 TABLE 20 slump Concrete Room Flow 50 cm slump temp. temp. Type (cm) flow time (s) (° C.) (° C.) Comp. Example 6-1 55.5 111 20.7 17.2 Example 6- 1 75.5 9.9 18.5 18.0
[0049]
[0050] As described above, use of air-granulated FNS fine aggregate or artificial light-weight fine aggregate enables both the improvement of flowability and the limitation of autogenous shrinkage strain. In addition, in the case of air-granulated FNS fine aggregate, air-granulated FNS fine aggregate that contains almost no fine powder having particle diameters of less than 300 μm improves the flowability and limits the autogenous shrinkage strain to a greater degree. Thus, some properties of natural fine aggregates that are generally used for concrete were evaluated in addition to these fine aggregates. The fine aggregates that were analyzed were the six types shown below: [0051] A: Air-granulated FNS fine aggregate (substantially consisting of aggregate having particle diameters of 5 mm or less and containing fine powder having particle diameters of less than 300 μm. Referred to as FNS5A.) [0052] B: Air-granulated FNS fine aggregate (substantially consisting of aggregate having particle diameters of 5 mm or less and almost no fine powder having particle diameters of less than 300 μm. Referred to as FNS5-0.3.) [0053] C: Artificial light-weight fine aggregate (using artificial fine aggregate that was produced by crushing, granulating, and firing shale (Mesalite manufactured by Nippon Mesalite Industry Co., Ltd.)) [0054] D: Crushed limestone [0055] E: Crushed andesite [0056] F: Crushed hard sandstone
[0057] The properties that were evaluated were the BET specific surface area, the porosity, and the distribution of the volume of pores. The BET specific surface area is a value obtained by dividing the surface area of fine aggregate including the surfaces of pores by the weight of the fine aggregate and was measured by a nitrogen gas adsorption method. The porosity is a value (%) obtained by dividing the pore volume of the fine aggregate by the volume of the fine aggregate including the pores and was measured by a mercury intrusion method. The porosity is calculated as (1−ρ1/ρ2), where w1 (g) is the weight of a sealed empty cell, w2 (g) is the weight of a sealed cell filled with mercury, w3 (g) is the weight of the sealed cell and an agent, w4 (g) is the weight of the sealed cell filled with mercury and the sample, v1 (mL) is the pore volume at 60000 psi (about 414 MPa), v2 (mL) is the total volume of the cell, v3 is the volume of the cell excluding the sample, v4 is the bulk volume of the sample, v5 is the volume of the sample, ρ1 is bulk density, and ρ2 is real density, where ρ1=(w3−w1)/v4, ρ2=(w3−w1)/v5, v4=v2−v3, v5=v4−v1, v2=(w2−w1)/density of mercury, and v3=(w4−w3)/density of mercury. The volume of pores is a value obtained by dividing the pore volume by the weight of the fine aggregate and was measured by the mercury intrusion method. The volume of pores was obtained in the form of two indexes, that is, a differential pore volume and a log differential pore volume. The former is the volume of pores obtained for each pore radius. The latter is obtained by making a plot of dV/d(log D) vs. the average of each pore diameter section, where ΔV is the differential of differential pore volume, and D is pore diameter. The latter is similar to the value obtained by differentiating the graph of a cumulative distribution of pore volume that can be directly obtained from the nitrogen gas adsorption method. The log differential pore volume is correlated to the differential pore volume. The pore radius is the radius of a pore that is exposed on the surface of the fine aggregate and is defined as a radius of an equivalent circle having the same area.
[0058]
[0059] Air-granulated FNS fine aggregates A and B and artificial light-weight fine aggregate C (these are referred to as artificial fine aggregates A to C) have smaller BET specific surface areas than crushed limestone D, crushed andesite E, and crushed hard sandstone F (these are referred to as natural fine aggregates D to F). Comparing
[0060] Comparing
[0061]
[0062]
TABLE-US-00021 TABLE 21 Particle dia. class (mm) Type of fine aggregate 0.3-1.18 1.18-4.75 4.75-5 Remarks A: FNS5A 0.108-0.1675 0.2064 0.0454 The largest differential B: FNS5-0.3 0.0455 0.108 0.0455-0.0563 pore volume is from C: Artificial light weight fine 0.0455-0.0562 0.108 0.1675 0.03 to 0.3 μm for each aggregate particle diameter class D: Crushed limestone No clear peak No clear peak No clear peak Has a particle diameter (0.1675-0.256) (0.2604) (0.0455-0.1089) class without the E: Crushed andesite 0.0111 0.0111 0.0101 largest value in the F: Crushed hard sandstone No clear peak No clear peak No clear peak range from 0.03 to 0.3 μm (0.0562-0.0891) (0.0111-0.1079) (0.0124-0.0562)
TABLE-US-00022 TABLE 22 Particle dia. class (mm) Type of fine aggregate 0.3-1.18 1.18-4.75 4.75-5 Remarks A: FNS5A 0.1675-0.2064 0.1338 0.0888 The largest differential B: FNS5-0.3 0.089 0.1338-0.1673 0.0713 pore volume is in the C: Artificial light weight fine 0.089-0.1079 0.1338 0.2062 range from 0.06 to 0.3 aggregate mm for each particle diameter class D: Crushed limestone 0.256-0.3271 0.3265-0.4938 0.108 Has a particle diameter E: Crushed andesite 0.010 0.010 0.0101 class without the F: Crushed hard sandstone 0.0891-0.1081 No clear peak No clear peak largest value in the (0.1079) (0.01) range from 0.06 to 0.3 mm
[0063] As described above, air-granulated FNS fine aggregate or artificial light-weight fine aggregate is used as the fine aggregate in the present invention. The air-granulated FNS fine aggregate achieves good flowability with a small amount of water due to the “internal curing effect.” The autogenous shrinkage is also limited due to the small amount of water. For this reason, the composition containing aggregate, binder, and water of the present invention has a significantly smaller ratio V.sub.W/(V.sub.B+V.sub.S), which is 15% or more and 26% or less, than a conventional composition, where V.sub.W/(V.sub.B+V.sub.S) is a ratio of the volume of water to the sum of the volume of the binder and the volume of aggregate that is classified into particle diameters of 5 mm or less (fine aggregate). V.sub.W/(V.sub.B+V.sub.S) of the air-granulated FNS fine aggregate is 15% or more and 25% or less based on the above examples. The artificial light-weight fine aggregate has properties similar to those of the air-granulated FNS fine aggregate, and V.sub.W/(V.sub.B+V.sub.S) is 23% or more and 26% or less based on the above examples.
[0064] The composition containing aggregate, binder, and water of the present invention has been described based on the examples. According to the present invention, it is possible for mortar and concrete having various compositions, as well as for a composition that does not contain cement, to achieve both the flowability in the fresh state and the limitation of the autogenous shrinkage at a high level through the use of fine aggregate having specific properties. Furthermore, the present invention is not limited to the examples described above. For example, the strength of concrete is not limited, and the present invention can be applied to super-high-strength concrete, high-strength concrete, and general concrete.
[0065] Although preferred examples of the present invention have been shown and described in detail, it should be understood that various changes and modifications may be made without departing from the spirit or scope of the appended claims.