Apparatus and method for lifting a crushing mantle of a cone or gyratory crusher and crusher comprising such an apparatus for lifting
11819857 · 2023-11-21
Assignee
Inventors
Cpc classification
International classification
Abstract
An apparatus (2) for lifting a crushing mantle (4) of a cone or gyratory crusher is provided. The crushing mantle (4) has a first central axis (26) and an opening (10) with a clearance width (w) in its top region (12) surrounding the first central axis (26). The apparatus (2) comprises a plate-shaped lifting member (8) having a second central axis (18) and adapted to be attached to the top region (12) of the crushing mantle (4), wherein the first central axis (26) coincides with the second central axis (18) when the plate-shaped lifting member (8) is attached to the crushing mantle (4). The plate-shaped lifting member (8) includes at least one attachment member (32) adapted to be attached to a suspension assembly (36), in order to lift the plate-shaped lifting member (8) together with the crushing mantle (4) attached thereto. The plate-shaped lifting member (8) has a first dimension (d1) in a first direction being smaller than the clearance width (w) of the opening (10) in the top region (12) of the crushing mantle (4); and the plate-shaped lifting member (8) has a second dimension (d2) in a second direction being larger than the clearance width (w) of the opening (10) in the top region (12) of the crushing mantle (4). The first direction and the second direction run obliquely in respect to each other.
Claims
1. A lifting apparatus, comprising: a crushing mantle for a cone crusher or gyratory crusher, the crushing mantle having a first central axis and an opening with a clearance width in a top region of the crushing mantle surrounding the first central axis; a plate-shaped lifting member having a second central axis and configured to be attached to the top region of the crushing mantle, wherein the first central axis coincides with the second central axis when the plate-shaped lifting member is attached to the crushing mantle; the plate-shaped lifting member including at least one attachment member configured to be attached to a suspension assembly in order to lift the plate-shaped lifting member together with the crushing mantle attached to the plate-shaped lifting member; wherein the plate-shaped lifting member has a first dimension in a first direction being smaller than the clearance width of the opening in the top region of the crushing mantle; wherein the plate-shaped lifting member has a second dimension in a second direction being larger than the clearance width of the opening in the top region of the crushing mantle; and wherein the first direction and the second direction run obliquely in respect to each other.
2. The apparatus according to claim 1, wherein an outer section of a top surface of the plate-shaped lifting member includes a support surface configured such that during lifting of the plate-shaped lifting member together with the crushing mantle attached thereto, the plate-shaped lifting member rests on an internal surface of the crushing mantle surrounding the opening provided in the top region of the crushing mantle.
3. The apparatus according to claim 2, wherein the support surface is provided on a part of the top surface of the plate-shaped lifting member where the plate-shaped lifting member has the second dimension.
4. The apparatus according to claim 3, wherein in a sectional view comprising the second central axis of the plate-shaped lifting member, the support surface has an inclination resulting in the support surface having a form of one or more cone wedges.
5. The apparatus according to claim 2, wherein in a sectional view comprising the second central axis of the plate-shaped lifting member, the support surface has an inclination resulting in the support surface having a form of one or more cone wedges.
6. The apparatus according to claim 5, wherein the inclination of the support surface corresponds to an inclination of a cone shaped wall of an internal cavity of the crushing mantle.
7. The apparatus according to claim 1, wherein a top surface of the plate-shaped lifting member is provided with attachment means for removably attaching at least one attachment member.
8. The apparatus according to claim 7, wherein the attachment means comprises at least one threaded hole for screwing the at least one attachment member therein.
9. The apparatus according to claim 1, wherein the plate-shaped lifting member includes a central through hole surrounding the second central axis.
10. The apparatus according to claim 1, wherein the plate-shaped lifting member is provided with securing means for releasably securing the plate-shaped lifting member to a carrier element of the cone crusher or the gyratory crusher.
11. The apparatus according to claim 10, wherein the securing means comprises at least one through hole for securing the plate-shaped lifting member to the carrier element by means of at least one securing screw.
12. A cone crusher or gyratory crusher for reducing the size of fed mineral material like stone, rock, concrete or the like, the crusher comprising: a carrier element rotatable about a working axis; a crushing mantle releasably attached to the carrier element, the crushing mantle having a first central axis and an opening with a clearance width in a top region of the crushing mantle surrounding the first central axis; a plate-shaped lifting member having a second central axis and configured to be attached to the top region of the crushing mantle, wherein the first central axis coincides with the second central axis when the plate-shaped lifting member is attached to the crushing mantle; the plate-shaped lifting member including at least one attachment member configured to be attached to a suspension assembly in order to lift the plate-shaped lifting member together with the crushing mantle attached to the plate-shaped lifting member; wherein the plate-shaped lifting member has a first dimension in a first direction being smaller than the clearance width of the opening in the top region of the crushing mantle; wherein the plate-shaped lifting member has a second dimension in a second direction being larger than the clearance width of the opening in the top region of the crushing mantle; and wherein the first direction and the second direction run obliquely in respect to each other.
13. The crusher according to claim 12, wherein the crusher comprises at least one fastener configured to fasten the crushing mantle to the carrier element once the crushing mantle has been placed on the carrier element.
14. The crusher according to claim 13, wherein part of the at least one fastener reaches through a through hole provided in the plate-shaped lifting member and is secured to a head region of the carrier element.
15. A method of lifting a crushing mantle of a cone crusher or gyratory crusher, the crushing mantle having a first central axis and an opening with a clearance width in a top region of the crushing mantle surrounding the first central axis, the method comprising the steps of: providing a lifting apparatus including a plate-shaped lifting member having a second central axis and configured to be attached to the top region of the crushing mantle, wherein the first central axis coincides with the second central axis when the plate-shaped lifting member is attached to the crushing mantle, wherein the plate-shaped lifting member has a first dimension in a first direction being smaller than the clearance width of the opening in the top region of the crushing mantle, wherein the plate-shaped lifting member has a second dimension in a second direction being larger than the clearance width of the opening in the top region of the crushing mantle, and wherein the first direction and the second direction run obliquely in respect to each other; rotating, in a rotating direction, the plate-shaped lifting member of the lifting apparatus about a rotational axis extending essentially parallel to the first direction and perpendicular to the second central axis of the plate-shaped lifting member until, in a view direction onto the plate-shaped lifting member parallel to the first central axis of the crushing mantle, a clearance width of the plate-shaped lifting member in the second direction is smaller than the clearance width of the opening in the top region of the crushing mantle; inserting the plate-shaped lifting member through the opening in the top region of the crushing mantle into an internal cavity of the crushing mantle; rotating, opposite to the rotating direction, the plate-shaped lifting member about the rotational axis until, in the view direction parallel to the first central axis of the crushing mantle, the clearance width of the plate-shaped lifting member in the second direction is larger again than the clearance width of the opening in the top region of the crushing mantle, and engaging the plate-shaped lifting member with a wall of the internal cavity of the crushing mantle; and lifting the plate-shaped lifting member in a direction parallel to the first axis of the crushing mantle, thereby also lifting the crushing mantle attached thereto.
16. The method according to claim 15, wherein by means of the plate-shaped lifting member, the crushing mantle is lifted from a carrier element of the cone crusher or gyratory crusher for removal therefrom or placed on the carrier element of the cone crusher or gyratory crusher for attachment thereto.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Further advantages and embodiments of the present invention will become apparent by means of the accompanying figures and the following description. In this respect, it is emphasized that each of the features and characteristics shown in the figures may be important for the present invention on their own, even if not explicitly shown in the figures and/or not explicitly described in the following description. Furthermore, it is emphasized that the features and characteristics shown in the figures may be combined in any possible manner, even if not explicitly shown in the figures and/or not explicitly described in the following description. The figures show:
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DETAILED DESCRIPTION
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(17) Since the hooks 104 are located on the external surface 102 or on the outside of the mantle 100 and thus are in contact with the rather abrasive material to be crushed or already crushed during intended use of the crusher, i.e. during the operation of the crusher or the crushing process, the hooks 104 are gradually worn down or abraded. Thus, the hooks 104 cannot be used to remove a worn out crushing mantle 100 from a carrier element of the crusher. Therefore, for disassembling typically lifting lugs (not shown) are welded to the worn crushing mantle 100. However, this is an inconvenient and time-consuming process, which can also cause safety issues for the user, if the lifting lugs are not welded properly to the crushing mantle 100.
(18) In contrast thereto, the present invention suggests a lifting apparatus 2 and a method for lifting a crushing mantle 4 of a cone or gyratory crusher, which can obliviate the drawbacks of the prior art. The design and functioning of a cone crusher is described in detail in prior art reference WO 2010/086 488 A1 (U.S. Pat. No. 8,944,356) which is incorporated herein by reference in its entirety. A gyratory crusher is designed and works accordingly. The crusher may be stationary or mobile. A mobile crusher is mounted onto a chassis provided with wheels, skids, chains or tracks in order to load the crusher on a transporter, to drive the crusher to its destined place of operation and to align it at its place of operation (see also
(19) In particular, it is proposed that the apparatus 2 comprises a plate-shaped lifting member 8, shown in detail in
(20) The plate shaped lifting member 8 can be made of metal, in particular steel. It can have an essentially cone-shaped form with slanted circumferential support surfaces 14. The smaller dimension d1 in the first direction may be achieved by removing material of the initially plated- or ring-shaped element, e.g. by milling. The removed material leads to lateral surfaces 16, preferably extending vertically and parallel to a second central axis 18 of the lifting member 8. Preferably, the lateral surfaces 16 are provided on opposite sides of the plate-shaped lifting member 8 and with the same distance to the central axis 18. The distance between the lateral surfaces 16 forms the first dimension d1. The second dimension d2 is formed by the largest diameter of the plated- or ring-shaped lifting member 8, i.e. at the base of the cone. In the shown embodiment the support surfaces 14 have the form of cone wedges and are disposed on opposite sides of the lifting member 8. The support surfaces 14 interconnect the lateral surfaces 16 with each other.
(21) With the plate-shaped lifting member 8 having two different dimensions d1, d2 extending in two different directions running obliquely, preferably perpendicular in respect to each other, it is possible to tilt or rotate the plate-shaped member 8, in a rotating direction 20, about a rotational axis 22 extending essentially parallel to the first direction, in which the lifting member 8 has the smaller dimension d1, and perpendicular to the second central axis 18 of the lifting member 8 (see
(22) Then, the plate-shaped lifting member 8 may be rotated, opposite to the rotating direction 20, about the rotational axis 22 until, in the view direction parallel to the first central axis 26 of the crushing mantle 4, the clearance width w2 of the plate-shaped lifting member 8 in the second direction is larger again than the clearance width w of the opening 10 in the top region 12 of the crushing mantle 4, preferably corresponds to the second dimension d2 (see
(23) It is proposed that the inclination of the support surfaces 14 corresponds to the inclination of the cone shaped surface 30 of the internal cavity 28. This has the advantage that the support surfaces 14 can rest with their full surface on the cone-shaped inner wall surface 30 of the mantle head 12.
(24) Finally, with the lifting member 8 attached to the crushing mantle 4, the plate-shaped lifting member 8 may be lifted in a direction opposite to view direction 24 and parallel to the first axis 26 of the crushing mantle 4, thereby also lifting the crushing mantle 4 attached thereto. To this end, it is proposed that respective attachment members 32 are provided or removably attached to the plate-shaped lifting member 8, preferably to a top surface 34 of the lifting member 8. The attachment members 32 may be in the form of hooks or eyelets or the like. The lifting member 8 can be lifted, for instance, by attaching a suspension assembly 36 to the attachment members 32. The suspension assembly 36 may be in the form of a hoist, a crane, a hydraulic lifting device or the like (see
(25) By lifting the plate-shaped lifting member 8 together with the crushing mantle 4 temporarily attached thereto, a worn-out crushing mantle 4 may be lifted from the carrier element 6 of the crusher and/or a new or refurbished crushing mantle 4 may be placed onto the carrier element 6 of the crusher (see
(26) According to the disclosure it is particularly proposed that the plate-shaped lifting member 8 is attached to a new or renewed crushing mantle 4 as described above and shown in
(27) The attachment members 32 may be mounted to the lifting member 8 before or after its insertion into the internal cavity 28. For instance, the attachment members 32 are attached to attachment means 44 provided in the top surface 34 of the lifting member 8. In particular, it is proposed that the attachment members 32 are screwed into the threaded holes constituting the attachment means 44 (see
(28) After having placed the crushing mantle 4 onto the carrier element 6 by means of the lifting member 8, the attachment members 32 may be removed from the lifting member 8 and the crushing mantle 4 fastened to the carrier element 6 by means of one or more fastening means. In the embodiment shown in
(29) The lifting member 8 may be secured to the carrier element 6 by means of one or more securing screws 42. The securing screws 42 may be screwed into threaded holes 47 in the carrier element 6 which align with through holes 46 provided in the lifting member 8.
(30) The fastening member 40 is attached to the carrier element 6. In the embodiment of
(31) It is further proposed that the plate-shaped lifting member 8 is provided with a central through hole 56 surrounding the second central axis 18 of the lifting member 8. This central through hole 56 may be used for inserting part of a protective cover 40, e.g. the rod-shaped part 52, and fixing it to the carrier element 6.
(32) In contrast to what is shown in the figures, the plate-shaped lifting member 8 could also have a first dimension d1 significantly smaller than the second dimension d2 so the lifting member 8 has more of a bar shape than a plate shape. In that case, the central opening 56 could be omitted.
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(35) The crusher 60 serves for reducing the size of fed mineral material like stone, rock, concrete or the like. In its inside and therefore not visible in
(36) For lifting the crushing mantle 4 of the crusher 60 from the carrier element 6 and replacing it by another crushing mantle 4, an apparatus 2 according to the present invention and comprising the plate-shaped lifting member 8 is used. Before the crushing mantle 4 may be lifted, it may be necessary to first remove one or more components of the crusher 60, for instance the conveyor belt 70 and/or the hopper 72, from above the crushing chamber 68. It is also conceivable to first extract the carrier element 6 with the crushing mantle 4 attached thereto from the crusher 60 and to perform replacement of a worn mantle 4 with a new one outside the crusher 60.
(37) A part of a cone crusher 60—as an example for a crusher according to the present invention—is shown in detail in
(38) The smallest crusher gap 118 occurring during the cycle is called the closed side setting (CSS) of the cone crusher 60, and the difference between the maximum and the minimum of the gap 118 is called the stroke of the crusher 60. By the crusher setting and the crusher stroke, as well as the operating speed of the crusher 60, it is possible, among other things, to influence the grain size distribution of the crushed material and the production capacity of the crusher 60.
(39) The outer crushing ring 110 as well as the inner crushing mantle 4 are used as wearing parts during operation of the cone crusher 60 and, therefore, have to be replaced from time to time. The apparatus 2 according to the invention is provided for easy and safe lifting of a crushing mantle 4 in order to lift it off the carrier element 6 or to place it onto the carrier element 6. The apparatus 2 is used in a crusher 60 according to the invention.
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(41) Then, in a functional block 86, the plate-shaped lifting member 8 is inserted through the opening 10 in the top region 12 of the crushing mantle 4 into an internal cavity 28 of the crushing mantle 4. In a functional block 88, the plate-shaped lifting member 8 is rotated, opposite to the rotating direction 20, about the rotational axis 22 until, in the view direction 24 parallel to the first central axis 26 of the crushing mantle 4, the clearance width w2 of the plate-shaped lifting member 8 in the second direction is larger again than the clearance width w of the opening 10 in the top region 12 of the crushing mantle 4, thereby attaching the plate-shaped lifting member 8 to a wall 30 of the internal cavity 28 of the crushing mantle 4. Finally, in functional block 90, the plate-shaped lifting member 8 is lifted in a direction parallel to the first axis 26 of the crushing mantle 4, thereby also lifting the crushing mantle 4 attached thereto. In functional block 92, the method is ended.
(42) By means of the plate-shaped lifting member 8, the crushing mantle 4 may be lifted from the carrier element 6 of the cone or gyratory crusher 60 for removal therefrom or placed on the carrier element 6 of the cone or gyratory crusher 60 for attachment thereto.
Further Disclosure
(43) The following further disclosure is in the form of clauses which are representative of additional claims that Applicant may pursue:
(44) Clause 1. Apparatus (2) for lifting a crushing mantle (4) of a cone or gyratory crusher, the crushing mantle (4) having a first central axis (26) and an opening (10) with a clearance width (w) in its top region (12) surrounding the first central axis (26), and the apparatus (2) comprising a plate-shaped lifting member (8) having a second central axis (18) and adapted to be attached to the top region (12) of the crushing mantle (4), wherein the first central axis (26) coincides with the second central axis (18) when the plate-shaped lifting member (8) is attached to the crushing mantle (4); the plate-shaped lifting member (8) comprising at least one attachment member (32) adapted to be attached to a suspension assembly (36), in order to lift the plate-shaped lifting member (8) together with the crushing mantle (4) attached thereto,
characterized in that the plate-shaped lifting member (8) has a first dimension (d1) in a first direction being smaller than the clearance width (w) of the opening (10) in the top region (12) of the crushing mantle (4); and the plate-shaped lifting member (8) has a second dimension (d2) in a second direction being larger than the clearance width (w) of the opening (10) in the top region (12) of the crushing mantle (4); wherein the first direction and the second direction run obliquely in respect to each other.
(45) Clause 2. Apparatus (2) according to clause 1, wherein an outer section of a top surface of the plate-shaped lifting member (8) constitutes a support surface (14), with which, during lifting the plate-shaped lifting member (8) together with the crushing mantle (4) attached thereto, the plate-shaped lifting member (8) rests on an internal surface (30) of the crushing mantle (4) surrounding the opening (10) provided in the top region (12) of the crushing mantle (4).
(46) Clause 3. Apparatus (2) according to clause 2, wherein the support surface (14) is provided on that part of the top surface of the plate-shaped lifting member (8), where the plate-shaped lifting member (8) has the second dimension (d2).
(47) Clause 4. Apparatus (2) according to clause 2 or 3, wherein in a sectional view comprising the second central axis (18) of the plate-shaped lifting member (8), the support surface (14) has an inclination, resulting in a support surface (14) having the form of one or more cone wedges.
(48) Clause 5. Apparatus (2) according to clause 4, wherein the inclination of the support surface (14) corresponds to an inclination of a cone shaped wall (30) of an internal cavity (28) of the crushing mantle (4).
(49) Clause 6. Apparatus (2) according to one of the preceding clauses, wherein a top surface (34) of the plate-shaped lifting member (8) is provided with attachment means (44) for removably attaching at least one attachment member (32).
(50) Clause 7. Apparatus (2) according to clause 6, wherein the attachment means (44) comprise at least one threaded hole for screwing at least one attachment member (32) therein.
(51) Clause 8. Apparatus (2) according to one of the preceding clauses, wherein the plate-shaped lifting member (8) is provided with a central through hole (56) surrounding the second central axis (18).
(52) Clause 9. Apparatus (2) according to one of the preceding clauses, wherein the plate-shaped lifting member (8) is provided with securing means (46) for releasably securing the plate-shaped lifting member (8) to the carrier element (6).
(53) Clause 10. Apparatus (2) according to clause 9, wherein the securing means (46) comprise at least one through hole for securing the plate-shaped lifting member (8) to the carrier element (6) by means of at least one securing screw (42).
(54) Clause 11. Cone crusher or gyratory crusher for reducing the size of fed mineral material like stone, rock, concrete or the like, the crusher comprising a crushing mantle (4) releasably attached to a carrier element (6) rotatable about a working axis, characterized in that the crusher further comprises an apparatus (2) for lifting the crushing mantle (4) of the crusher according to one of the preceding claims.
(55) Clause 12. Crusher according to clause 11, wherein the crusher comprises fastening means (40) for fastening the crushing mantle (4) to the carrier element (6) once the crushing mantle (4) has been placed on the carrier element (6) and preferably, if at least one attachment member (32) has previously been attached to the plate-shaped lifting member (8), once the at least one attachment member (32) has been detached and removed from the plate-shaped lifting member (8).
(56) Clause 13. Crusher according to clause 12, wherein part (52) of the fastening means (40) reaches through a through hole (56) provided in the plate-shaped lifting member (8) and is secured to a head region of the carrier element (6).
(57) Clause 14. Method for lifting a crushing mantle (4) of a cone crusher or gyratory crusher, comprising the steps of: providing an apparatus (2) according to one of the claims 1 to 10, rotating, in a rotating direction (20), the plate-shaped lifting member (8) of the apparatus (2) about a rotational axis (22) extending essentially parallel to the first direction and perpendicular to the second central axis (18) of the plate-shaped lifting member (8) until, in a view direction (24) onto the plate-shaped lifting member (8) parallel to the first central axis (26) of the crushing mantle (4), the clearance width (w2) of the plate-shaped lifting member (8) in the second direction is smaller than the clearance width (w) of the opening (10) in the top region (12) of the crushing mantle (4); inserting the plate-shaped lifting member (8) through the opening (10) in the top region (12) of the crushing mantle (4) into an internal cavity (28) of the crushing mantle (4); rotating, opposite to the rotating direction (20), the plate-shaped lifting member (8) about the rotational axis (22) until, in the view direction (24) parallel to the first central axis (26) of the crushing mantle (4), the clearance width (w2) of the plate-shaped lifting member (8) in the second direction is larger again than the clearance width (w) of the opening (10) in the top region (12) of the crushing mantle (4), thereby attaching the plate-shaped lifting member (8) to a wall (30) of the internal cavity (28) of the crushing mantle (4); and lifting the plate-shaped lifting member (8) in a direction parallel to the first axis (26) of the crushing mantle (4), thereby also lifting the crushing mantle (4) attached thereto.
(58) Clause 15. Method according to clause 14, wherein by means of the plate-shaped lifting member (8), the crushing mantle (4) is lifted from a carrier element (6) of the cone crusher or gyratory crusher for removal therefrom or placed on the carrier element (6) of the cone crusher or gyratory crusher for attachment thereto.