Dispenser device for applying structural adhesive and a method using such a dispenser device
11819874 · 2023-11-21
Assignee
Inventors
- Shashidhar Patil (Bangalore, IN)
- Roelof Willem Schuring (Enschede, NL)
- Michael Wenani Nielsen (Kolding, DK)
- Suresh Babu Gangavar Pandarinath (Karnataka, IN)
- Rakesh Kumar Angural (Karnataka, IN)
Cpc classification
B29C66/301
PERFORMING OPERATIONS; TRANSPORTING
B29C65/483
PERFORMING OPERATIONS; TRANSPORTING
B29C66/54
PERFORMING OPERATIONS; TRANSPORTING
B05C3/18
PERFORMING OPERATIONS; TRANSPORTING
B05D1/30
PERFORMING OPERATIONS; TRANSPORTING
B29C65/4815
PERFORMING OPERATIONS; TRANSPORTING
International classification
B05C3/18
PERFORMING OPERATIONS; TRANSPORTING
B05D1/30
PERFORMING OPERATIONS; TRANSPORTING
B29C65/00
PERFORMING OPERATIONS; TRANSPORTING
B29C65/48
PERFORMING OPERATIONS; TRANSPORTING
B29C65/52
PERFORMING OPERATIONS; TRANSPORTING
Abstract
This invention relates to a dispenser device for and a method of applying a structural adhesive to an application surface on a wind turbine blade structure, wherein the dispenser device comprises a housing forming a reservoir configured to hold a surplus of structural adhesive during dispensing. The reservoir is connected to an inlet for supplying the structural adhesive and an outlet for dispensing the structural adhesive. The outlet may be a side opening arranged in an exchangeable housing part. The dispenser device may also comprise an adjustable mechanism connected to a plate member configured to be moved relative to the side opening. The operation of the adjustable mechanism is controlled via a control unit or a control element. The exchangeable housing part or adjustable mechanism enables the cross-sectional profile, the width and/or the height of the dispensed structural adhesive to be changed before or during dispensing.
Claims
1. A dispenser device (19, 40) for applying a structural adhesive to a wind turbine blade (5) structure, comprising: at least one inlet (25) for supplying a structural adhesive into the dispenser device (19, 40) and at least one outlet (27) for dispensing said structural adhesive out of the dispenser device (19, 40), wherein the at least one outlet (27) is configured to be positioned relative to an application surface (49) of the wind turbine blade (5) structure, said at least one inlet (25) comprising a coupling element (26) configured to be coupled to a dispensing system (50), the dispensing system (50) being configured to supply the structural adhesive into the dispenser device (19, 40) at a supply rate, wherein the dispenser device (19, 40) is configured to apply the structural adhesive onto the application surface (49) at a dispense rate when the dispenser device (19, 40) is manually moved along said application surface (49), wherein the dispenser device (19, 40) further comprises a housing (20) forming at least one reservoir (24) configured to temporarily hold a surplus of structural adhesive during dispensing, wherein the housing (20) has a bottom side (30), a top side (31), a front side (21), a back side (22) and two opposite sides (23) located between the front side (21) and the back side (22), wherein the bottom side (30) faces the application surface (49) during dispensing, wherein the at least one reservoir (24) is connected to said at least one inlet (25) and further connected to said at least one outlet (27), and wherein the at least one reservoir (24) is configured to equalize the dispense rate and pressure within the at least one reservoir (24) during dispensing, wherein the dispenser device (40) further comprises an adjustable mechanism configured to change at least the cross-sectional profile, the width or the height of the dispensed structural adhesive, wherein said at least one outlet (27) is a side opening arranged in the housing (20) and said adjustable mechanism is connected to at least one moveable plate member (42), wherein said at least one moveable plate member (42) is configured to be moved relative to the side opening causing a change in at least the cross-sectional profile, the width or the height of the dispensed structural adhesive, wherein said at least one moveable plate member (42) comprises a first moveable plate member (43) and at least a second moveable plate member (44), and wherein the first moveable plate member (43) is configured to be moved independently or synchronously relative to the at least second plate member (44), and wherein the first moveable plate member and the second moveable plate member are each disposed on a front side of the housing.
2. The dispenser device according to claim 1, wherein said top side (31) comprises at least one top opening (53) connected to the at least one reservoir (24) or a top surface in which at least one transparent window (39) is arranged.
3. The dispenser device according to claim 1, wherein said housing (20) further comprises at least one exchangeable housing part (33), wherein the side opening is arranged in said at least one exchangeable housing part (33).
4. The dispenser device according to claim 1, wherein said adjustable mechanism comprises at least one actuator unit (41) electrically connected to a control unit (47) configured to control the movement of the at least one actuator unit (41).
5. The dispenser device according to claim 4, wherein the dispenser device (40′) further comprises at least one distance measuring unit (48) electrically connected to the control unit (47), wherein the control unit (47) configured to determine a travelled distance along the application surface (49).
6. The dispenser device according to claim 1, wherein the dispenser device (19, 40) is configured to apply the structural adhesive at a pressure between 0.1 bars and 10 bars.
7. The dispenser device according to claim 1, wherein said adjustable mechanism comprises at least one row of holes (45) configured to receive a fastener element.
8. The dispenser device according to claim 1, wherein said adjustable mechanism comprises at least one elongated hole (46) arranged on at least the housing (20), wherein said at least one elongated hole (46) is configured to receive a fastener element.
9. The dispenser device according to claim 1, wherein said adjustable mechanism comprises at least one elongated hole (46) arranged on the at least one moveable plate member (42), wherein said at least one elongated hole (46) is configured to receive a fastener element.
10. The dispenser device according to claim 1, further comprising a handle unit (52) connected to the housing (20) for moving the dispenser device along the application surface (49).
11. A method of applying a structural adhesive to an application surface (49) on a wind turbine blade (5) structure, comprising: providing the dispenser device (19, 40) according to claim 1; coupling the dispensing system (50) to said dispenser device (19, 40); supplying the structural adhesive into the dispenser device (19, 40) via said at least one inlet (25) at the supply rate; and manually dispensing the structural adhesive via said at least one outlet (27) onto the application surface (49) at the dispense rate, wherein a moving speed of the dispenser device (19, 40) is adjusted during the manual dispensing of the structural adhesive to equalize the dispense rate and/or a volume of the surplus of the structural adhesive in the at least one reservoir (24) is adjusted to equalize pressure during the manual dispensing of the structural adhesive, wherein the method further comprises the step of: at least partially filling said at least one reservoir (24) in the dispenser device (19, 40) with the structural adhesive to equalize said dispense rate during said step of manually dispensing.
12. The method according to claim 11, wherein the structural adhesive is applied at a pressure of 0.1 bars to 10 bars.
13. The method according to claim 11, wherein the method further comprises at least one of the steps of: changing a cross-sectional profile of said at least one outlet (27) of the dispenser device (19) prior to dispensing the structural adhesive, changing a width of said at least one outlet (27) of the dispenser device (19) prior to dispensing the structural adhesive, and changing a height of said at least one outlet (27) of the dispenser device (19) prior to dispensing the structural adhesive.
14. The method according to claim 11, wherein the method further comprises at least one of the steps of: changing a cross-sectional profile of said at least one outlet (27) of the dispenser device (40) from a first cross-sectional profile to at least a second cross-sectional profile during said dispensing the structural adhesive, changing a width of said at least one outlet (27) of the dispenser device (40) from a first width to at least a second width during said dispensing the structural adhesive, and changing a height of said at least one outlet (27) of the dispenser device (40) from a first height to at least a second height during said dispensing the structural adhesive.
15. The method according to claim 11, wherein the step of manually dispensing the structural adhesive comprises continuous and uniform dispensing of the structural adhesive.
16. A dispenser device (19, 40) for applying a structural adhesive to a wind turbine blade (5) structure, comprising: at least one inlet (25) for supplying a structural adhesive into the dispenser device (19, 40) and at least one outlet (27) for dispensing said structural adhesive out of the dispenser device (19, 40), wherein the at least one outlet (27) is configured to be positioned relative to an application surface (49) of the wind turbine blade (5) structure, said at least one inlet (25) comprising a coupling element (26) configured to be coupled to a dispensing system (50), the dispensing system (50) being configured to supply the structural adhesive into the dispenser device (19, 40) at a supply rate, wherein the dispenser device (19, 40) is configured to apply the structural adhesive onto the application surface (49) at a dispense rate when the dispenser device (19, 40) is manually moved along said application surface (49), wherein the dispenser device (19, 40) further comprises a housing (20) forming at least one reservoir (24) configured to temporarily hold a surplus of structural adhesive during dispensing, wherein the housing (20) has a bottom side (30), a top side (31), a front side (21), a back side (22) and two opposite sides (23) located between the front side (21) and the back side (22), wherein the bottom side (30) faces the application surface (49) during dispensing, wherein the at least one reservoir (24) is connected to said at least one inlet (25) and further connected to said at least one outlet (27), and wherein the at least one reservoir (24) is configured to equalize the dispense rate by varying an amount of structural adhesive inside the reservoir during dispensing, wherein the dispenser device (40) further comprises an adjustable mechanism configured to change at least the cross-sectional profile, the width or the height of the dispensed structural adhesive, wherein said at least one outlet (27) is a side opening arranged in the housing (20) and said adjustable mechanism is connected to at least one moveable plate member (42), wherein said at least one moveable plate member (42) is configured to be moved relative to the side opening causing a change in at least the cross-sectional profile, the width or the height of the dispensed structural adhesive, wherein said at least one moveable plate member (42) comprises a first moveable plate member (43) and at least a second moveable plate member (44), and wherein the first moveable plate member (43) is configured to be moved independently or synchronously relative to the at least second plate member (44), and wherein the first moveable plate member and the second moveable plate member are each disposed on a front side of the housing.
17. A dispenser device (19, 40) for applying a structural adhesive to a wind turbine blade (5) structure, comprising: at least one inlet (25) for supplying a structural adhesive into the dispenser device (19, 40) and at least one outlet (27) for dispensing said structural adhesive out of the dispenser device (19, 40), wherein the at least one outlet (27) is configured to be positioned relative to an application surface (49) of the wind turbine blade (5) structure, said at least one inlet (25) comprising a coupling element (26) configured to be coupled to a dispensing system (50), the dispensing system (50) being configured to supply the structural adhesive into the dispenser device (19, 40) at a supply rate, wherein the dispenser device (19, 40) is configured to apply the structural adhesive onto the application surface (49) at a dispense rate when the dispenser device (19, 40) is manually moved along said application surface (49), wherein the dispenser device (19, 40) further comprises a housing (20) forming at least one reservoir (24) configured to temporarily hold a surplus of structural adhesive and air inside the reservoir above the structural adhesive during dispensing, wherein the housing (20) has a bottom side (30), a top side (31), a front side (21), a back side (22) and two opposite sides (23) located between the front side (21) and the back side (22), wherein the bottom side (30) faces the application surface (49) during dispensing, wherein the at least one reservoir (24) is connected to said at least one inlet (25) and further connected to said at least one outlet (27), and wherein the at least one reservoir (24) is configured to equalize the dispense rate during dispensing, wherein the dispenser device (40) further comprises an adjustable mechanism configured to change at least the cross-sectional profile, the width or the height of the dispensed structural adhesive, wherein said at least one outlet (27) is a side opening arranged in the housing (20) and said adjustable mechanism is connected to at least one moveable plate member (42), wherein said at least one moveable plate member (42) is configured to be moved relative to the side opening causing a change in at least the cross-sectional profile, the width or the height of the dispensed structural adhesive, wherein said at least one moveable plate member (42) comprises a first moveable plate member (43) and at least a second moveable plate member (44), and wherein the first moveable plate member (43) is configured to be moved independently or synchronously relative to the at least second plate member (44), and wherein the first moveable plate member and the second moveable plate member are each disposed on a front side of the housing.
Description
DESCRIPTION OF DRAWINGS
(1) The invention is explained in detail below with reference to embodiments shown in the drawings, in which
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LIST OF REFERENCES
(15) 1. Wind turbine
(16) 2. Wind turbine tower
(17) 3. Nacelle
(18) 4. Hub
(19) 5. Wind turbine blades
(20) 6. Pitch bearing
(21) 7. Blade root
(22) 8. Tip end
(23) 9. Leading edge
(24) 10. Trailing edge
(25) 11. Blade shell
(26) 12. Pressure side
(27) 13. Suction side
(28) 14. Blade root portion
(29) 15. Aerodynamic blade portion
(30) 16. Transition portion
(31) 17. Longitudinal length
(32) 18. Chord length
(33) 19. Dispenser device
(34) 20. Housing
(35) 21. Front side
(36) 22. Back side
(37) 23. Opposite sides
(38) 24. Reservoir
(39) 25. Inlet
(40) 26. Coupling element for dispensing system
(41) 27. Outlet
(42) 28. Bottom plate
(43) 29. Coupling elements for exchangeable housing part
(44) 30. Bottom side
(45) 31. Top side
(46) 32. Mounting holes for a distributing plate
(47) 33. Exchangeable housing part
(48) 34. Coupling elements for housing
(49) 35. Distributing plate
(50) 36. Holes for mounting of the distributing plate
(51) 37. Top plate
(52) 38. Projecting elements, fingers
(53) 39. Window
(54) 40. Dispenser device
(55) 41. Actuator unit
(56) 42. Plate member
(57) 43. First plate member
(58) 44. Second plate member
(59) 45. Row of holes
(60) 46. Elongated hole
(61) 47. Control unit
(62) 48. Distance measuring unit
(63) 49. Application surface
(64) 50. Dispensing system
(65) 51. Line of paste
(66) 52. Handle unit
(67) 53. Top opening
(68) 54. Container for holding structural adhesive
(69) The listed reference numbers are shown in abovementioned drawings where no all reference numbers are shown on the same figure for illustrative purposes. The same part or position seen in the drawings will be numbered with the same reference number in different figures.
DETAILED DESCRIPTION OF THE DRAWINGS
(70)
(71) The hub 4 comprises a mounting interface for each wind turbine blade 5. A pitch bearing unit 6 is optionally connected to this mounting interface and further to a blade root of the wind turbine blade 5.
(72)
(73) The blade root portion 14 has a substantially circular or elliptical cross-section (indicated by dashed lines). The blade root portion 14 together with a load carrying structure, e.g. a main laminate combined with a shear web or a box beam, are configured to add structural strength to the wind turbine blade 5 and transfer the dynamic loads to the hub 4. The load carrying structure extends between the pressure side 12 and the suction side 13 and further in the longitudinal direction.
(74) The blade aerodynamic blade portion 15 has an aerodynamically shaped cross-section (indicated by dashed lines) designed to generate lift. The cross-sectional profile of the blade shell 11 gradually transforms from the circular or elliptical profile into the aerodynamic profile in the transition area 16. The wind turbine blade 5 has a longitudinal length 17 of at least 35 meters measured between the tip end 8 and the blade root 7. The wind turbine blade 5 further has a chord length 18 measured between the leading edge 9 and the trailing edge 10, wherein the wind turbine blade 5 has a maximum chord length 18 of at least 1.5 meters.
(75)
(76) The dispenser device 19 comprises a housing 20 having a three-dimensional shape which defines a front side 21, a back side 22 and two opposite sides 23. Here, the housing 20 has a rectangular shape, but any three-dimensional shape may be used. The housing 20 form a reservoir 24 which is enclosed by at least the respective walls of the housing 20.
(77) The reservoir 24 is configured to receive and temporarily hold a surplus of structural adhesive before dispensing. The reservoir 24 thus acts as a buffer capable of compensating for variations in the movement speed of the dispenser device 19 and in the geometry of the application surface.
(78)
(79) The dispenser device 19 further comprises an outlet 27 for dispensing the structural adhesive. The outlet 27 comprises a combined side and bottom opening connected to the reservoir 24. The side opening is arranged in the front side 21 as shown in
(80) A bottom plate 28 is attached or integrated into the housing 20 and extend partly along the bottom side, as illustrated in
(81) The housing 20 comprises coupling elements 29 arranged in the walls of the opposite sides 23. The coupling elements 29 are configured to be coupled to matching coupling elements (see
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(83) The housing 20 further defines a top side 31 located at opposite end of the bottom side 30. The top side 31 is here angled towards the back side 22 relative to the bottom side 30. The top side 31 is optionally prepared for mounting of a top plate (see
(84) The housing 20 further comprises a set of holes 32 for mounting a distributing plate (see
(85)
(86) The structural adhesive is dispensed through the outlet 27 and forms a line of paste (see
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(88) A set of holes 32 is arranged on either sides 23 of the housing and a corresponding set of holes 36 is arranged on either side of the distributing plate 35, as illustrated in
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(90) The top plate 37 here comprises a plurality of projecting elements shaped as fingers 38 configured to contact the upper section of the housing 20. The fingers 38 are configured to engage a side surface of the housing or, optionally, a matching recess formed in the side surface, e.g. forming a press fit. The fingers 38 enable the top plate 37 to be secured to the housing 20 during operation.
(91) The top plate 37 is here made of a transparent material so that the entire top surface of the top plate 37 acts as a window 39 for visual inspection of the structural adhesive in the reservoir 24.
(92)
(93) The actuator unit 41 is connected to at least one moveable plate member 42 arranged relative to the outlet 27, e.g. the side opening thereof. The actuator unit 41 is configured to move the plate member 42 between a retracted position and an extended position, as illustrated by the arrow. The operation of the adjustable mechanism, e.g. the actuator unit 41, is controlled by a control unit (see
(94) The front side 21 of the housing 20′ may be formed by the exchangeable housing part 33 or a front wall 33′ of the housing 20′.
(95)
(96) A first plate member 43 is arranged above the side opening while a second plate member 44 is arranged at either sides of the side opening. Each of the first and second plate members 43, 44 is connected to an actuator unit (not shown in
(97) As illustrated in
(98)
(99) The adjustable mechanism is here configured as two rows of holes 45 or elongated holes 46 configured to be aligned with at least one matching hole (not shown in
(100)
(101) The application surface 49 is located on the wind turbine structure, e.g. a blade shell part, the main laminate, the shear web or box beam.
(102) The dispenser device 40′ is coupled to the dispensing system 50 which is configured to supply the structural adhesive (indicated by dashed line) into the reservoir 24 via the inlet 25. The structural adhesive is dispensed through the outlet 27 and forms a line of paste 51 having a cross-sectional profile, a width and a height as the dispenser device 40′ is moved (indicated by arrow) along the application surface 49. Variations in the supply rate or pressure and in the moving speed are equalised by the varying amount of structural adhesive (indicated by arrow) inside the reservoir 24.
(103)
(104) The dispenser device 40″ has atop opening 53 arranged in the top side 31 of the housing 20. The top opening 53 acts as the inlet 25 for supplying structural adhesive into the reservoir 24. The structural adhesive may be supplied manually via the top opening 53 using containers 54 or the dispenser system 50.
(105) The cross-sectional profile, the width and/or the height of the line of paste 51 is changed during dispensing by moving one or more of the plate members 42, 43, 44 relative to the side opening of the outlet 27, as described above. The line of paste 51 can thus be applied with a variable cross-sectional profile, width and/or height along the length of the application surface 49.
(106) The abovementioned embodiments may be combined in any combinations without deviating from the present invention.