Arrangement for supplying a semi-finished product to a thermoforming machine, thermoforming arrangement, and method
11820066 · 2023-11-21
Assignee
Inventors
Cpc classification
B29C51/261
PERFORMING OPERATIONS; TRANSPORTING
International classification
B29C51/26
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The invention relates to an arrangement for supplying a semi-finished product to a thermoforming machine as a starting material for thermoforming. The arrangement has a deposition device on which cuttings of the starting material which are to be processed in succession can be provided, in each case in an at least partially automated manner, and a movable loading unit. This loading unit is set up for at least one of the cuttings to be received on the loading unit. The loading unit can be positioned to receive the cutting from the deposition device, and the loading unit can subsequently be positioned to deposit the cutting received from the deposition device in a working region of the thermoforming machine. The invention further relates to a thermoforming arrangement and to a method for supplying a semi-finished product to a thermoforming machine as a starting material for thermoforming.
Claims
1. An arrangement (4; 4′; 4″; 4′″) for supplying a semi-finished product to a thermoforming machine (3) as a starting material (6) for thermoforming, wherein the thermoforming machine is formed as a closed-chamber thermoforming machine, which has a machine housing that is closed and sealed during operation: wherein the arrangement (4; 4′; 4″; 4′″) has a deposition device (10; 10′) on which cuttings (64) of the starting material which are to be processed in succession can be provided, in each case in an at least partially automated manner, and a movable loading unit (45; 45′; 45′″); wherein the loading unit (45; 45′; 45′″) is set up for at least one of the cuttings (64) to be received on the loading unit (45; 45′; 45′″), wherein the cuttings are each received on a lower face (48) of the loading unit, and the loading unit is equipped with receiving means (49), in a region of the lower face thereof; wherein the loading unit (45; 45′; 45′″) can be positioned to receive the cutting (64) from the deposition device (10; 10′), and wherein the loading unit (45; 45′; 45′″) can subsequently be positioned to deposit the cutting (64) received from the deposition device (10; 10′) in a working region (55) of the thermoforming machine (3); and wherein the arrangement includes an unrolling device (19) for unrolling rolled goods, the unrolling device being arranged upstream from the deposition device, and the arrangement includes a separating device (28) configured to separate off a piece of the rolled goods, which are unrolled in regions using the unrolling device, to form the cuttings of the starting material, or wherein the arrangement is set up for providing the cuttings of the starting material on the deposition device individually as a cutting of plate goods in each case.
2. The arrangement according to claim 1, wherein the separating device is configured to separate off the piece of rolled goods, which are unrolled in regions using the unrolling device and deposited at least in regions on the deposition device to form the cuttings of the starting material.
3. The arrangement according to claim 1, wherein the separating device (28) is formed as a cutting device.
4. The arrangement according to claim 1, wherein the loading unit (45; 45′; 45′″) is formed as a movable loading carriage.
5. The arrangement according to claim 1, wherein the movable loading unit (45; 45′; 45′″) is displaceable above the deposition device (10; 10′).
6. The arrangement according to claim 1, wherein the movable loading unit (45; 45′; 45′″) can be displaced at least in portions into the working region (55) of the thermoforming machine (3).
7. The arrangement according to claim 1, wherein the loading unit (45; 45′; 45′″) is arranged movably in such a way that a shaped part (66) can be deposited on an upper face (50) of the loading unit (45; 45′; 45′″), in the position of the loading unit (45; 45′; 45′″) in which the loading unit (45; 45′; 45′″) is positioned for depositing the cutting (64) in the working region (55) of the thermoforming machine (3).
8. The arrangement according to claim 1, wherein the deposition device (10; 10′) is formed with a transportation device (11; 11′).
9. The arrangement according to claim 1, wherein the loading unit (45′″) has a first portion (46′″) and a second portion (47′″), the first and the second portion (46′″, 47′″) each being set up for a cutting (64) of the starting material (6) to be received on the portion (46′″, 47′″), and the first portion (46′″) being positionable for the cutting (64) to be received from the deposition device (10).
10. The arrangement according to claim 9, wherein the first and the second portion (46′″, 47′″) of the loading unit (45′″) are arranged in succession in a movement direction (R1, R2) of the loading unit (45′″).
11. A thermoforming arrangement (1; 1′; 1″; 1′″) comprising a thermoforming machine (3) and comprising an arrangement (4; 4′; 4″; 4′″) according to claim 1 for supplying a semi-finished product to the thermoforming machine (3) as a starting material (6) for the thermoforming.
12. A method for supplying a semi-finished product to a thermoforming machine (3) as a starting material (6) for thermoforming, comprising: providing one of a plurality of successive cuttings (64) of the starting material (6) on a deposition device (10; 10′) in an at least partially automated manner; receiving the cutting (64) provided on the deposition device (10; 10′) from said device using a movable loading unit (45; 45′; 45′″), wherein the cutting is received on a lower face (48) of the loading unit and the loading unit is equipped with receiving means (49), in a region of the lower face thereof; moving (R1) the loading unit (45; 45′; 45′″); and depositing the cutting (64) received on the loading unit (45; 45′; 45′″) from the deposition device (10; 10′) in a working region (55) of the thermoforming machine (3), wherein, to provide the cutting of the starting material on the deposition device, a piece of a starting material provided as rolled goods is unrolled and separated off from the remaining rolled goods to form the cutting, or wherein the cutting of the starting material is provided on the deposition device individually as a cutting of plate goods, and wherein the thermoforming machine is formed as a closed-chamber thermoforming machine, which has a machine housing that is closed and sealed during operation.
13. A method according to claim 12, wherein, to provide the cutting (64) of the starting material (6) on the deposition device (10; 10′), the piece of the starting material provided as rolled goods is unrolled, deposited on the deposition device (10; 10′) at least in portions, and separated off from the remaining rolled goods to form the cutting (64).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Hereinafter, the invention is described in greater detail with reference to the example embodiments set out in the schematic drawings, in which:
(2)
(3)
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(9) The accompanying drawings are intended to convey a further understanding of the embodiments of the invention. They illustrate embodiments, and serve, in connection with the description, to describe principles and concepts of the invention. Other embodiments and many of the stated advantages are apparent from the drawings. The elements of the drawings are not necessarily shown to scale with one another.
(10) In the drawings, unless stated otherwise, like, functionally equivalent and equivalently operating elements, features and components are provided with like reference numerals in each case.
(11) Without further elaboration, it is believed that one skilled in the art can, using the preceding description, utilize the present invention to its fullest extent. The preceding preferred specific embodiments are, therefore, to be construed as merely illustrative, and not limitative of the remainder of the disclosure in any way whatsoever.
(12) In the foregoing and in the examples, all temperatures are set forth uncorrected in degrees Celsius and, all parts and percentages are by weight, unless otherwise indicated.
(13) The entire disclosures of all applications, patents and publications, cited herein and of corresponding European application No. 20201139.1, filed Oct. 9, 2020, are incorporated by reference herein.
DESCRIPTION OF EXAMPLE EMBODIMENTS
(14)
(15) The arrangement 4 comprises a deposition device 10 and a loading device 15. In
(16) On the roller 21, the semi-finished product is provided as rolled goods and as a starting material 6 for the thermoforming in the thermoforming machine 3. The starting material 6 is in particular a plastics material film, for example formed using a thermoplastic plastics material. Rolled goods are often more cost-effective than plate goods.
(17) The loading device 15 has a table device 31, which is formed with a movable table 36 displaceable substantially in a vertical direction V. The displaceability of the table 36 is indicated schematically by an arrow 37 in
(18) The loading device 15 further has a movable loading unit 45, which is formed as a movable loading carriage and is displaceable substantially in the horizontal direction H above the table device 36 and the deposition device 10. The loading unit 45 has a portion 46, the loading unit 45 being equipped, on the lower face 48 thereof in the region of the portion 46, with receiving means 49 set up for cuttings of the starting material 6 to be received on the portion 46. For example, the receiving means 49 may be formed as a suction device in each case. Only a few of the receiving means 49 are schematically indicated for the portion 46 in
(19) The thermoforming machine 3 of
(20) The mode of operation of the arrangements 1, 4 of
(21) To supply the semi-finished product to the thermoforming machine 3 as a starting material 6 for the thermoforming, initially a piece is unrolled from the rolled goods on the roll 21 using the unrolling device 19. During the unrolling, the starting material 6, and thus at least part of the unrolled piece thereof, is deposited in portions on the deposition device 10. The process is illustrated in
(22) The deposition device 10 has a belt-like transportation device 11, which is formed by way of example as a drivable endless belt and which provides a horizontal deposition surface, movable in the horizontal direction H, in the region of an upper face of the transportation device 10. The unrolled piece of the starting material 6 can thus reliably be deposited flat and horizontal.
(23) When the desired amount of the starting material 6 has been unrolled and deposited on the deposition device 10, the deposited piece is cut off from the rest of the rolled goods using the separating device 28, which in
(24) The above-described provision of the cutting 64 on the deposition device 10 takes place in an at least partially automated manner, preferably fully automatically. For this purpose, the arrangement 4 is preferably equipped with suitable control devices, sensor devices and drives and/or actuators, which make a corresponding automated operation possible but which are not shown in the drawings for improved clarity.
(25) In the stage shown in
(26) The loading device 15 is formed in such a way that the shaped part 66 produced by thermoforming in the preceding work cycle can be deposited on an upper face 50 of the loading unit 45. This is shown in
(27) During continued production of successive shaped parts 66, the stages or method steps shown in
(28) During the above-described process shown in
(29) In another mode of operation, which will now be described with reference to
(30) In the above, it was previously described that the table 36 is displaced in the displacement direction 37 substantially parallel to the vertical direction V and thus transverse to the horizontal movement directions R1, R2 of the loading unit 45. The table 36 may in particular be displaceable in a cycled manner.
(31)
(32) In the mode of operation of
(33) In the mode of operation of
(34) The arrangement 4 comprising the vertically displaceable table 36 and the deposition device 10 arranged outside the loading device 15, advantageously makes operation in a plurality of modes of operation possible, with the starting material 6 being supplied from the roll 21 as a semi-finished product and the cuttings 64 successively being cut to size and provided on the deposition device 10 in an automated manner, or alternatively with cuttings being supplied by receiving them from a stack 78, provided in advance, of plate cuttings or film cuttings. The arrangement 1 comprising the arrangement 4 can thus be used highly flexibly.
(35) Thus, in the arrangement 1, in the various modes of operation, the cuttings 64 and the shaped part 66 can be treated in an analogous and thus consistent manner when being supplied or removed from the thermoforming machine 3, irrespective of whether plate goods or rolled goods are used as a starting material. In addition, a negative effect on the achievable drawing depth, both in a positive and in a negative direction, as calculated from the plane E, can be prevented by the transportation processes using the arrangement 4, as described above.
(36) Advantageously, in the arrangement 1 of
(37) In addition, if the cutting 64 is supplied and the shaped part 66 transported in the manner described with reference to
(38) A thermoforming arrangement 1′ in accordance with a further example embodiment is shown in
(39) The arrangement 4′ of
(40) During operation of the arrangement 1′ of
(41) A thermoforming arrangement 1″ comprising an arrangement 4″ for supplying a semi-finished product in accordance with a further example embodiment is shown in
(42) The construction and operation of the arrangement 1″ are analogous to the descriptions given for
(43) Unlike in
(44) In the example embodiment of
(45) A fourth example embodiment is illustrated in
(46)
(47) A movable loading unit 45′″ of the loading device 15′″ has a first portion 46′″ and a second portion 47′″, which are arranged on the loading unit 45′″ in succession in a horizontal direction H and in a movement direction R1, R2 of the loading unit 45′″. The loading unit 45′″ is thus formed extended with respect to the loading unit 45, 45′ of the above-described example embodiment. In the region of the lower face 48 thereof, the loading unit 45′″ is equipped with the above-described receiving means 49 in each of the portions 46′″ and 47′″. In this way, the first and second portions 46′″, 47′″ are each set up for the cutting 64 to be received on the portion 46′″, 47′″. The portions 46′″ and 47′″ are provided in a fixed physical relationship with one another on the loading unit 45′″.
(48) In the example embodiment of
(49) The loading unit 45′″ is movable above the table device 31 and the deposition device 10 in the two opposite directions R1, R2 in the horizontal direction H.
(50) In a first variant of the arrangement 4′″ of the fourth example embodiment, the loading unit 45′″ may be positionable in such a way that the second portion 47′″, which is arranged closer than the first portion 46′″ to the thermoforming machine 3, can be positioned to receive a cutting 64 from the deposition device 10. In
(51) After the cutting 64 is received from the deposition device 10, the first variant provides that the portion 47′″ of the loading unit 45′″ travels into the working region 55 of the thermoforming machine 3 in the direction R1, so as to deposit the cutting 64 in the working region 55 and simultaneously to receive a finished shaped part 66 on the upper face 50 thereof. The loading unit 45′″ then travels back out of the working region 55 in the direction R2 opposite R1.
(52) This process can be repeated several times to produce a series of shaped parts 66, the first portion 46′″ not being used.
(53) In a further variant, the cutting 64, again provided preferably in an automated manner on the deposition device 10, can be received on the lower face 48 of the loading unit 45′″ using the portion 46′″. In this second variant, just as in the first variant above, the cutting 64 is transported directly into the thermoforming machine 3, for which purpose the loading unit 45′″ is moved into the thermoforming machine 3 in the direction R1, in such a way that the first portion 46′″ is positioned in the working region 55 and can deposit the cutting 64 there as well as accepting a shaped part 66 in the region of the upper face 50 of the loading unit 45′″, this position of the loading unit 45′″ and the first portion 46′″ being sketched in dashed lines and labelled 45′″c and 46′″c respectively in
(54) In a further variant of the arrangement 4′″ in accordance with the fourth example embodiment of
(55) If required, the above variants of the operation of the arrangement 1′″, 4′″ in accordance with the fourth example embodiment may be combined as required. These variants may also, as described above, be combined with the use of cuttings from a stack 78.
(56) It should further be noted that in
(57) In addition, in some variants of the above example embodiments, the workstation 85 of
(58) In the above-described example embodiments, the second direction R2 extends parallel and counter to the first the direction R1 and parallel to the horizontal direction H in each case.
(59) In particular, the arrangements 1, 1′, 1″, 1′″ are operated in an at least partially automated manner but preferably fully automatically, in particular with automated provision of the cuttings 64 on the deposition device 10.
(60) Even though in the above the deposition devices 10, 10′ are preferentially described as formed with a transport device 11, 11′, it will be appreciated that in variants of the above example embodiments the deposition device 10, 10′ may in each case be formed as a table having a deposition surface which is not provided for movement during operation.
(61) Although the invention has been completely described in the above by way of preferred example embodiments, it is not limited thereto, but rather can be modified in various manners.
(62) The preceding examples can be repeated with similar success by substituting the generically or specifically described reactants and/or operating conditions of this invention for those used in the preceding examples.
(63) From the foregoing description, one skilled in the art can easily ascertain the essential characteristics of this invention and, without departing from the spirit and scope thereof, can make various changes and modifications of the invention to adapt it to various usages and conditions.
LIST OF REFERENCE NUMERALS
(64) 1, 1′, 1″, 1′″ Thermoforming arrangement 3 Thermoforming machine 4, 4′, 4″, 4′″ Arrangement for supplying a semi-finished product 6 Starting material 10, 10′ Deposition device 11, 11′ Transportation device 15, 15′, 15′″ Loading device 19 Unrolling device 21 Roll 28 Separating device 31 Separating device 36 Table 37 Displacement direction (table) 45, 45′, 45′″ Loading unit 46 Portion 46′″ First portion 47′″ Second portion 48 Lower face (loading unit) 49 Receiving means 50 Upper face (loading unit) 55 Working region (thermoforming machine) 64 Cutting 66 Shaped part 78 Stack 85 Workstation B Base E Inlay plane H Horizontal direction V Vertical direction R1 First movement direction (loading unit) R2 Second movement direction (loading unit)