System for dispensing liquid from inverted container
11820642 ยท 2023-11-21
Assignee
Inventors
Cpc classification
B67D3/0032
PERFORMING OPERATIONS; TRANSPORTING
B67D3/0061
PERFORMING OPERATIONS; TRANSPORTING
B67D3/0087
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A liquid dispenser for dispensing a consumable liquid from a container. The dispenser includes a cabinet configured to receive one or more containers in an inverted position such that liquid is induced by gravity to flow out of an open interior of the container though a dispensing opening. A positive pressure valve assembly is mounted to the dispensing opening of the container prior to insertion of the container into the cabinet. The valve assembly includes a cap connected to the dispensing opening and a discharge tube extending from the cap. A flow restrictor of the valve assembly is positioned to selectively open and close the discharge tube to control the flow of liquid from the container. A one-way valve is positioned between the open interior of the container and a supply of air. The one-way valve allows air flow into the container as the fluid is discharged to maintain a positive pressure within the container.
Claims
1. A positive pressure valve assembly for use with a container having a main body for storing a supply of a liquid to be dispensed and a dispensing opening, the positive pressure valve assembly comprising: an engagement collar sized to be securely attached to the dispensing opening of the container; a dispensing tube extending from the engagement collar and including a liquid passageway; a flow restrictor positioned to selectively open and close the dispensing tube to control the flow of the liquid out of the dispensing tube; a one-way valve positioned in the engagement collar to allow air flow into an open interior of the main body as the liquid is dispensed to maintain a pressure within the open interior; and an air supply member having an air flow passageway including an air inlet and an air outlet in communication with the one-way valve, wherein the air supply member includes a center opening, wherein the dispensing tube extends through the center opening when the positive pressure valve assembly is mounted to the container.
2. The positive pressure valve assembly of claim 1 wherein the dispensing tube is flexible and the flow restrictor is movable to compress the dispensing tube into a closed position.
3. The positive pressure valve assembly of claim 1 wherein the engagement collar includes a series of threads that engage a corresponding series of threads on the dispensing opening to retain the positive pressure valve assembly on the container.
4. The positive pressure valve assembly of claim 1, wherein the air inlet is configured to receive a supply of air and the air outlet is positioned to deliver the supply of air to the one-way valve.
5. The positive pressure valve assembly of claim 4 wherein the supply of air is a pressurized supply of air.
6. The positive pressure valve assembly of claim 4 wherein the air outlet includes a circular groove in communication with the one-way valve.
7. A positive pressure valve assembly for use with a container having a main body for storing a supply of a liquid to be dispensed and a dispensing opening, the positive pressure valve assembly comprising: an engagement collar sized to be securely attached to the dispensing opening of the container; a dispensing tube extending from the engagement collar and including a liquid passageway; a flow restrictor positioned to selectively open and close the dispensing tube to control the flow of the liquid out of the dispensing tube; a one-way valve positioned in the engagement collar to allow air flow into an open interior of the main body as the liquid is dispensed to maintain a pressure within the open interior; an air supply member having an air flow passageway including an air inlet is configured to receive a supply of air and the air outlet is positioned to deliver the supply of air to the one-way valve; and a valve base coupled to the air supply member, wherein the flow restrictor is pivotably mounted between the valve base and the air supply member.
8. The positive pressure valve assembly of claim 7 further comprising a bias spring positioned to bias the flow restrictor into a position to close the dispensing tube.
9. A positive pressure valve assembly for use with a container having a main body for storing a supply of a liquid to be dispensed and a dispensing opening, the positive pressure valve assembly comprising: an engagement collar sized to be securely attached to the dispensing opening of the container; a dispensing tube extending from the engagement collar and including a liquid passageway; a flow restrictor positioned to selectively open and close the dispensing tube to control the flow of the liquid out of the dispensing tube; a one-way valve positioned in the engagement collar to allow air flow into an open interior of the main body as the liquid is dispensed to maintain a pressure within the open interior; an air supply member having an air flow passageway including an air inlet is configured to receive a supply of air and the air outlet is positioned to deliver the supply of air to the one-way valve; and wherein the air supply member includes a center opening, wherein the dispensing tube extends through the center opening when the positive pressure valve assembly is mounted to the container.
10. A liquid dispenser for dispensing liquid from a container for the liquid that includes a main body and a dispensing opening, comprising: a cabinet sized to receive the container in an inverted position such that the liquid can flow out of the dispensing opening under the influence of gravity; a positive pressure valve assembly sized to be received and retained on the dispensing opening of the container, the positive pressure valve assembly comprising: an engagement collar sized to be securely attached to the dispensing opening of the container; a dispensing tube extending from the engagement collar and including a liquid passageway; a flow restrictor positioned to selectively open and close the dispensing tube to control the flow of the liquid out of the dispensing tube; a one-way valve positioned in the engagement collar to allow air flow into an open interior of the main body as the liquid is dispensed to maintain a pressure within the open interior; and an air supply member having an air flow passageway including an air inlet and an air outlet in communication with the one-way valve, wherein the air supply member includes a center opening, wherein the dispensing tube extends through the center opening when the positive pressure valve assembly is mounted to the container; an air producer operable to direct an air flow into the air inlet of the air supply member; and a controller operable to activate the air producer and to control the movement of the flow restrictor to control the discharge of the liquid from the dispensing tube of the positive pressure valve assembly.
11. The liquid dispenser of claim 10 wherein the dispensing tube is flexible and the flow restrictor is movable to compress the dispensing tube into a closed position.
12. The liquid dispenser of claim 10 wherein the operation of the air producer creates the air flow having a positive pressure to open the one-way valve.
13. The liquid dispenser of claim 10 further comprising an valve actuator operable to move the flow restrictor and a bias spring positioned to bias the flow restrictor into a position to close the dispensing tube.
14. The liquid dispenser of claim 10, further comprising a valve base coupled to the air supply member, wherein the valve base includes a center opening aligned with the center opening of the air supply member such that the dispensing tube extends through the pair of aligned center openings, wherein the flow restrictor is pivotably mounted between the valve base and the air supply member.
15. The liquid dispenser of claim 10 further comprising a heat exchanger located within the cabinet and operable to cool an interior of the cabinet below ambient temperature.
16. A liquid dispenser for dispensing liquid directly from a container for the liquid that includes a main body and a dispensing opening, comprising: a cabinet sized to receive the container in an inverted position such that the liquid can flow out of the dispensing opening under the influence of gravity; a positive pressure valve assembly sized to be received and retained on the dispensing opening of the container, the valve assembly comprising: an engagement collar sized to be securely attached to the dispensing opening of the container; a dispensing tube extending from the engagement collar and including a liquid passageway; a flow restrictor positioned to selectively open and close the dispensing tube to control the flow of the liquid out of the dispensing tube; and an air supply member having an air flow passageway in communication with the dispensing opening of the container, wherein the air supply member includes a center opening, wherein the dispensing tube extends through the center opening when the positive pressure valve assembly is mounted to the container; wherein the flow restrictor is operable to control the discharge of the liquid and the air supply member provides air flow into the main body of the container as the liquid is dispensed.
17. The liquid dispenser of claim 16 wherein the dispensing tube is flexible and the flow restrictor is movable to compress the dispensing tube into a closed position.
18. The liquid dispenser of claim 16 further comprising a valve actuator operable to move the flow restrictor and a bias spring positioned to bias the flow restrictor into a position to close the dispensing tube.
19. A liquid dispenser for dispensing a liquid directly from a container for the liquid that includes a main body and a dispensing opening, comprising: a cabinet sized to receive the container in an inverted position such that the liquid can flow out of the dispensing opening under the influence of gravity; a positive pressure valve assembly sized to be received and retained on the dispensing opening of the container, the valve assembly comprising: an engagement collar sized to be securely attached to the dispensing opening of the container; a dispensing tube extending from the engagement collar and including a liquid passageway; a flow restrictor positioned to selectively open and close the dispensing tube to control the flow of the liquid out of the dispensing tube; an air supply member having an air flow passageway in communication with the dispensing opening of the container; and a valve base coupled to the air supply member, wherein the flow restrictor is pivotably mounted between the valve base and the air supply member.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The drawings illustrate the best mode presently contemplated of carrying out the disclosure. In the drawings:
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DETAILED DESCRIPTION
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(20) The liquid dispenser 10 of the embodiment illustrated includes a compressor to drive the refrigeration of the liquid. In a contemplated, alternate embodiment, the liquid dispenser 10 could eliminate the cooling components and would operate to dispense liquid at ambient temperature or could be insulated to maintain the liquid at a cooled temperature. Such embodiment would eliminate the need to connect the liquid dispenser 10 to a source of electricity. The liquid dispenser 10 includes an access door 12 that can be opened to provide access to an open interior 14 of the dispenser 10.
(21) In the embodiment shown in
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(23) In the embodiment shown in
(24) As shown in
(25) As shown in the magnified section view of
(26) In addition to the air cooler 24, the liquid dispenser 10 includes an air producer 32 that is operable to create an air flow that is provided to the interior of the container 16 in a manner to be described in greater detail below. In the embodiment illustrated, the air producer 32 is a fan that is driven by an electric motor to create an air flow. The air producer 32 can be operated to create a pressurized air flow. In other contemplated embodiments, the air producer 32 could be eliminated and not form part of the liquid dispenser 10.
(27) The liquid dispenser 10 further includes a valve actuator 34 that is connected to a drive motor (not shown) and is used to selectively open and close a positive pressure valve assembly that is mounted to the container 16 to control the dispensing of the liquid from the container 16. The valve actuator 34 in the embodiment illustrated is an element that is movable in a linear direction to control the opening and closing of the valve assembly 36 in a manner to be described in much greater detail below. However, the valve actuator 34 could have other configurations as long as the valve actuator 34 is movable to adjust the position of a valve assembly.
(28) Referring to
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(30) As shown in
(31) The positive pressure valve assembly 36 further includes an air supply member 52 that is a molded plastic component. The air supply member 52, as shown in
(32) As shown in
(33) The air supply member 52 further includes a connection finger 66 and mounting flange 68 that aid in connecting the air supply member 52 to a valve base member 70. The valve base member 70 is further connected to the air supply member 52 by a series of connectors 72. As shown in
(34) As shown in
(35) Referring now to
(36) As shown in
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(39) As shown in
(40) The controller 150 is shown in
(41) In the embodiments described, the original container for the liquid being dispensed includes a rigid outer wall. As liquid is dispensed, the volume of the area above the volume of liquid increases as the liquid is being dispensed. For gravity to effectively force the liquid out of the container at a known rate, a supply of air must be provided to the open area above the supply of liquid.
(42) It is also contemplated that other containers, such as shown in
(43) The operation of the liquid dispenser 10 in dispensing liquid according to the subject matter of the present disclosure will now be presented with reference to the drawings Figures. Initially, one of the two embodiments of the positive pressure valve assemblies 36 are attached to the container 16 of liquid to be dispensed by utilizing the threaded collar 42 to engage the valve assembly with the threaded dispensing opening of the container 16. The initial attachment occurs when the container is positioned upright such that the dispensing opening of the container is located above the container body. In the initial upright position before installation, the flow restrictor is biased into a position to close the dispensing tube. Thus, when the container is inverted and installed within the loading tray 18 as shown in
(44) Once the container and positive pressure valve assembly are inserted into the loading tray 18 as shown in
(45) During the movement of the loading tray 18, the flexible sleeve 96 is received within the dispensing spout 30, as shown in
(46) Once the container 16 is in the loaded position shown, the controller 150 can operate the air producer 32 to pressurize the interior of the container to a desired pressure. It is contemplated that the initial pressure in the container will be approximately 0.6-0.8 psi to create a positive pressure in the container. The pressure of the air flow from the air producer will overcome the pressure on the one-way valve due to the liquid to allow the air flow to enter the container and bubble up through the liquid to the upper portion of the container, which is in an inverted position. The controller 150 stops the operation of the air producer when the desired pressure in the container 16 is reached.
(47) The controller 150 also monitors the temperature in the open interior of the enclosure and operates the air cooler 24 to achieve the desired temperature for the container of liquid. The desired temperature can be set by a user or operator utilizing the user interface device 152 or can be pre-set.
(48) The controller 150 continuously monitors for the operation of the user interface 152. If a user or operator desires to dispense liquid from the container, the user can depress one of a series of buttons or a labeled locations on a touch screen. The user interface 152 can be configured in any way to provide the desired number of input for the user.
(49) If the user wishes to dispense a volume of liquid, the controller 150 move the actuator 34 shown in
(50) As the liquid is being dispensed, the controller 150 activates the air producer 32 to supply air flow into the container though the one-way valve at the interface between the dispensing opening of the container and the positive pressure valve assembly. The controller operates the air producer 32 to maintain the pressure within the container as the liquid is being dispensed. Maintaining the pressure in the container during dispensing creates a smooth flow of liquid at a known flow rate. In this manner, the fluid dispenser can accurately dispense fluid and can control the volume of liquid dispensed.
(51) This process continues until all of the liquid has been dispensed from the container. Once the container is empty, the loading tray 18 and container are removed from within the cabinet. The container 16 can then be removed from the loading tray and the positive pressure valve assembly can be detached from the empty container 16. The empty container 16 can be discarded as normal and the positive pressure valve assembly is installed in another full container 16. In this manner, full containers can be stored as is typical and once ready, the container including the liquid is attached to the positive pressure valve assembly and inserted into the liquid dispenser 10.
(52) This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to make and use the invention. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they have structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.