CONTROLLED REACTION RATES OF THERMOCHEMICAL FLUIDS USING EMULSIONS
20230374385 · 2023-11-23
Inventors
- Alade Olalekan Saheed (Dhahran, SA)
- Mohamed Mahmoud (Dhahran, SA)
- Dhafer Al-Shehri (Dhahran, SA)
- Ayman Raja Al-Nakhli (Dammam, SA)
Cpc classification
B01J13/02
PERFORMING OPERATIONS; TRANSPORTING
C09K23/38
CHEMISTRY; METALLURGY
International classification
B01J13/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Compositions containing a first reactant; an emulsion comprising a surfactant and silicon dioxide (SiO.sub.2) nanoparticles; and a carrier fluid containing a second reactant and methods of making. When the first and second reactants react, they generate heat. At a first time, the emulsion surrounds the first reactant, and the carrier fluid with the second reactant surrounds the emulsion. At a second time, the emulsion surrounds a first portion of the first reactant; and a second portion of the first reactant surrounds the emulsion.
Claims
1. A composition, comprising: a first reactant; an emulsion comprising a surfactant and silicon dioxide (SiO.sub.2) nanoparticles; and a carrier fluid comprising a second reactant; wherein: when the first and second reactants react, they generate heat; at a first time, the emulsion surrounds the first reactant, and the carrier fluid comprising the second reactant surrounds the emulsion; and at a second time, the emulsion surrounds a first portion of the first reactant; and a second portion of the first reactant surrounds the emulsion.
2. The composition of claim 1, wherein, when the first and second reactants react, they generate a gas.
3. The composition of claim 2, wherein the gas comprises nitrogen (N.sub.2).
4. The composition of claim 2, wherein the composition is configured so that the gas has a foam stability of at least 25%.
5. The composition of claim 1, wherein one of the following holds: the first reactant comprises an ammonium ion and the second reactant comprises a nitrite ion; and the second reactant comprises an ammonium ion and the first reactant comprises a nitrite ion.
6. The composition of claim 1, wherein one of the following holds: the first reactant comprises a member selected from the group consisting of ammonium chloride, ammonium bromide, ammonium nitrate, ammonium sulfate, ammonium carbonate, and ammonium hydroxide, and the second reactant comprises a member selected from the group consisting of sodium nitrite and potassium nitrite; and the second reactant comprises a member selected from the group consisting of ammonium chloride, ammonium bromide, ammonium nitrate, ammonium sulfate, ammonium carbonate, and ammonium hydroxide, and the first reactant comprises a member is selected from the group consisting of sodium nitrite and potassium nitrite.
7. The composition of claim 1, wherein the surfactant comprises polyvinyl alcohol.
8. The composition of claim 1, further comprising a co-surfactant.
9. The composition of claim 8, wherein the co-surfactant comprises ethanol.
10. The composition of claim 1, wherein the composition comprises between 0.5 percent weight/volume (% wt./v.) and 2% wt./v. of SiO.sub.2 nanoparticles.
11. The composition of claim 1, wherein the emulsion has a diameter from 50 to 200 μm.
12. The composition of claim 1, wherein: the second time is at most 90 minutes after the first time; and the second portion is at least 1.5 times the first portion.
13. The composition of claim 1, wherein the carrier fluid comprises a member selected from the group consisting of diesel and a polymer-containing liquid.
14. The composition of claim 1, wherein: the surfactant comprises polyvinyl alcohol; the composition comprises between 0.5% wt./v and 2% wt./v. of SiO.sub.2 nanoparticles; the emulsion further comprises ethanol; the carrier fluid comprises diesel; and one of the following holds: the first reactant comprises a member selected from the group consisting of ammonium chloride, ammonium bromide, ammonium nitrate, ammonium sulfate, ammonium carbonate, and ammonium hydroxide, and the second reactant comprises a member selected from the group consisting of sodium nitrite and potassium nitrite; and the second reactant comprises a member selected from the group consisting of ammonium chloride, ammonium bromide, ammonium nitrate, ammonium sulfate, ammonium carbonate, and ammonium hydroxide, and the first reactant comprises a member is selected from the group consisting of sodium nitrite and potassium nitrite.
15. The composition of claim 1, wherein at least one of the following holds: the composition is configured so that a time period for a maximum achievable temperature due to the reaction between the first and second reactants is at least two minutes greater than a time period for a maximum achievable temperature due to the reaction between the first and second reactants in the absence of the emulsion; and the composition is configured so that, when the first and second reactants react, a temperature of 25° C. to 65° C. is maintained for at least 10 minutes.
16. A method, comprising: providing a composition, comprising: a first reactant; an emulsion surrounding the first reactant, the emulsion comprising a surfactant and silicon dioxide (SiO.sub.2) nanoparticles; and a carrier fluid comprising a second reactant, the carrier fluid comprising the second reactant surrounding the emulsion; and allowing a portion of the first reactant to diffuse through the emulsion so that the first and second reactants react to generate heat.
17. The method of claim 16, wherein the reaction of the first and second reactants generates a gas.
18. The method of claim 16, wherein one of the following holds: the first reactant comprises an ammonium ion and the second reactant comprises a nitrite ion; and the second reactant comprises an ammonium ion and the first reactant comprises a nitrite ion.
19. The method of claim 16, wherein at least 60% of the first reactant diffuses through the emulsion within 90 minutes.
20. A method of forming an emulsified thermochemical reactant comprising, the method comprising: a. mixing a surfactant and a co-surfactant to form a first composition; b. adding a carrier fluid to the first composition and mixing to form a second composition; c. adding silicon dioxide (SiO.sub.2) nanoparticles to the second composition and mixing to form a third composition; d. adding a first reactant to the third composition and mixing to form an emulsion surrounding the first reactant, the emulsion comprising the surfactant and the silica nanoparticles; and e. after d) adding a second reactant so that the second reactant surrounds the emulsion, wherein, when the first and second reactants react, they generate heat.
Description
BRIEF DESCRIPTION OF THE FIGURES
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DETAILED DESCRIPTION
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[0043] In
[0044] In
[0045] In general, the reactants of the thermochemical fluid can be any appropriate reactants. In certain embodiments, the reactants of the thermochemical fluid include an ammonium ion (e.g., ammonium chloride, ammonium bromide, ammonium nitrate, ammonium sulfate, ammonium carbonate, ammonium hydroxide) and a nitrite ion (e.g., sodium nitrite, potassium nitrite). In such embodiments, in the initial composition 1000, the ammonium ion is in region 1100 and the nitrite ion is in the region 1200, or the nitrite ion is in region 1100 and the ammonium ion is in the region 1200. For example, in certain embodiments, in the initial composition 1000, ammonium chloride is in region 1100 and sodium nitrite is in the region 1200, or sodium nitrite is in region 1100 and ammonium chloride is in the region 1200.
[0046] Generally, the carrier fluid can be any appropriate carrier fluid. In certain embodiments, the carrier fluid is diesel. In certain embodiments, the carrier fluid is a polymer-containing liquid. Examples of polymers include polylysine, polyethyleneimine, chitosan, and dextran sulfate.
[0047] In general, the emulsion contains a surfactant and nanoparticles. Optionally, the emulsion can also contain a co-surfactant. Examples of nanoparticles include silicon dioxide (SiO.sub.2) nanoparticles, zinc oxide (ZnO) nanoparticles, magnesium oxide (MgO) nanoparticles, and iron oxide (Fe.sub.3O.sub.4) nanoparticles. In some embodiments, the emulsion contains SiO.sub.2 nanoparticles.
[0048] Generally, the emulsion can contain any appropriate surfactant. Examples of surfactants include polyvinyl alcohol, sodium-dodecyl-benzenesulfonate, ethoxylated alcohol, isopropyl alcohol, quaternary ammonia compounds, sorbitan esters (e.g. span surfactant (Span 20, 40, 60, 65, 80, and 85)), and polysorbate surfactants (e.g. Tween 20, 40, 60, 65, 80, and 85). In some embodiments, the emulsion contains at least 1 (e.g., at least 5, at least 7) volume by volume percent (v/v %) surfactant and at most 15 (e.g., at most 10, at most 8) v/v % surfactant.
[0049] In certain embodiments, the emulsion contains at least 0.1 (e.g., at least 0.5, at least 0.75) weight by volume percent (wt/v %) SiO.sub.2 nanoparticles and at most 2 (e.g., at most 1.5, at most 1) wt/v % SiO.sub.2 nanoparticles. In some embodiments, the SiO.sub.2 nanoparticles have a particle diameter of at least about 10 (e.g., at least about 12, at least about 15) nm and at most about 20 (e.g., at most about 18, at most about 15) nm.
[0050] In general, any appropriate co-surfactant can be used. Examples of co-surfactants include ethanol, butanol, hexanol and octanol. In some embodiments, the emulsion contains at least 2 (e.g., at least 3, at least 4) v/v % co-surfactant and at most 5 (e.g., at most 4, at most 3) v/v % co-surfactant.
[0051] In general, the emulsion can have a range of particle sizes. In certain embodiments, the emulsion can have a diameter of at least 22 (e.g. at least 30, at least 35) micrometers (μm) and at most 55 (e.g. at most 50, at most 44, at most 40, at most 38) μm.
[0052] In some embodiments, at least 60 (e.g. at least 70, at least 75) % and at most 100 (e.g. at most 90, at most 80) % of the reactant contained in region 1100 (
[0053] In certain embodiments, the onset of peak temperature due to the reaction of the reactants can be delayed due to the presence of the emulsion by at least 1 (e.g. at least 2, at least 5, at least 10, at least 20) minutes and at most 60 (e.g. at most 50, at most 45, at most 40, at most 30, at most 20) minutes, relative to if the emulsion were not present in the composition. Without wishing to be bound by theory, it is believed that the onset of peak temperature is at least partially determined by the concentration of SiO.sub.2 nanoparticles in the emulsion. For example, it is believed that, in some embodiments, the onset of peak temperature is generally increasingly delayed with increasing concentration of SiO.sub.2 nanoparticles.
[0054] In some embodiments, the peak temperature due to the reaction of the reactants is at least (e.g. at least 30, at least 40) ° C. and at most 65 (e.g. at most 60, at most 55) ° C. Without wishing to be bound by theory, it is believed that the peak temperature is at least partially determined by the concentration of SiO.sub.2 nanoparticles in the emulsion. For example, it is believed that, in certain embodiments, the peak temperature generally decreases with increasing concentration of SiO.sub.2 nanoparticles.
[0055] In some embodiments, an increase in temperature generated by a thermochemical reaction can be maintained for an extended period of time relative to if the emulsion were not present in the composition. In certain embodiments, a temperature of at least 25 (e.g. at least 30, at least 40) ° C. and at most 65 (e.g. at most 60, at most 55) ° C. can be maintained for a period of at least 10 (e.g. at least 20, at least 30) minutes and at most 120 (e.g. at most 110, at most 100, at most 90, at most 80, at most 70, at most 60, at most 50, at most 40) minutes. Without wishing to be bound by theory, it is believed that this time period is at least partially determined by the concentration of SiO.sub.2 nanoparticles in the emulsion. For example, it is believed that, in some embodiments, the duration of the generation of temperature generally increases with increasing concentration of SiO.sub.2 nanoparticles.
[0056] In some embodiments, foam stability from gas (e.g., N.sub.2) generated by a thermochemical reaction can be increased relative to if the emulsion were not present in the composition. Without wishing to be bound by theory, it is believed that, in certain embodiments, this foam stability is at least partially determined by the concentration of SiO.sub.2 nanoparticles in the emulsion and that the foam stability generally increases with increasing concentration of SiO.sub.2 nanoparticles. In some embodiments, the gas (e.g., N.sub.2) has a foam stability of at least 30 (e.g., at least 40, at least 50) v/v % and at most 90 (e.g., at most 80, at most 70) v/v % according to the test described below (see Example 5).
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[0058] In general, the amount of each constituent (first reactant, second reactant, surfactant, co-surfactant, SiO.sub.2 nanoparticles, carrier fluid) is selected so that the amount of each constituent in the composition 1000 is as disclosed above.
[0059] Generally, the mixing times of the various steps are independently selected as appropriate. In certain embodiments, each mixing time can independently be selected to be at least 1 (e.g. at least 2, at least 3, at least 4, at least 5, at least 10, at least 15, at least 30, at least 60, at least 90) minutes and at most 150 (e.g. at most 150, at most 120, at most 90, at most 60, at most 30, at most 15, at most 10, at most 5) minutes.
[0060] In general, the mixing speeds of the various steps are independently selected as appropriate. In certain embodiments, each mixing speed can independently be selected to be at least 250 (e.g., at least 500, at least 750, at least 1000) revolutions per minute (rpm) and at most 2000 (e.g., at most 1500, at most 1250, at most 1000) rpm.
EXAMPLES
Example 1: Preparation of Thermochemical Reactant-Diesel Emulsion
[0061] Using a hot plate and a magnetic stirrer, 1.6 centimeters cubed (cm.sup.3) polyvinyl alcohol (Kuraray Co., Ltd) and 0.4 cm.sup.3 ethanol were combined and mixed at 1000 rpm for 5 minutes. 12 cm.sup.3 diesel was added and the solution was mixed at 1000 rpm for a further 5 minutes. Solid particles of SiO.sub.2 (Aldrich) were added and mixed at 1000 rpm for 10 minutes. The concentration of SiO.sub.2 in the formulation was varied as 0.5%, 1%, and 2% wt./v. in the final solution (corresponding to 0.1, 0.2 and 0.4 g, respectively in 20 cm.sup.3 total volume). Subsequently, 6 cm.sup.3 of 3 molar (M) NH.sub.4Cl (reactant A) was added and the solution was mixed at 1000 rpm for 30, 60, 90, 120, or 150 minutes.
[0062] The solution contained 30% v/v thermochemical fluid (TCF) (NH.sub.4Cl: reactant A) as the dispersed phase and 70% v/v continuous phase which consists of 60% v/v diesel oil, 8% v/v PVA and 2% v/v ethanol. To the solution, 6 cm.sup.3 of 3 M NaNO.sub.2 (reactant B) was added.
Example 2: Stability and Particle Size Measurement
[0063] Phase separation was observed in the real time with the aid of a light source and video camera. In addition, the particle sizes of emulsions were analyzed using an optical/video microscopy method with the aid of a light microscope (Penta View Model 44348). The light microscope had a 40/0.65 objective lens and was interfaced with a computer. A SONY (DSC-HX100V 16.2MP) compact camera was used for image acquisition. For each test, a drop from the emulsion sample was carefully placed on a microscope slide (76 mm×26 mm, 0.3 mm-1.0 mm; Matsunami Glass). Then, a cover slip (22 mm×22 mm, 0.12 mm— 0.17 mm thick; Matsunami Glass) was placed over it immediately. Video and still images of the emulsion particles were recorded. The particle sizes were determined using ImageJ. The data obtained after analysis from the ImageJ were then fit with Equations 1 and 2 using MATLAB.
[0064] The average diameter of particles was estimated using volume mean diameter (dr) giving in Equation (1), while the size distribution was expressed by the probability density distribution function (PDF)— Lognormal distribution function (Equation 2):
[0065] The particle size and distribution of the thermochemical reactant-diesel emulsion prepared with different concentrations of SiO.sub.2 are presented in
[0066] Generally, the particle sizes are polydispersed towards smaller particles in the mixture. Further, the range of particle size from each mixture appeared to increase with increasing concentration of SiO.sub.2. For emulsion containing 0.5% wt./v. SiO.sub.2, the particle diameter ranged between 22-36 micrometers (μm). For emulsions containing 1% wt./v. SiO.sub.2 the particle diameter ranged between 26-44 μm. For emulsion containing 2% wt./v. SiO.sub.2, the particle diameter ranged between 38-55 μm.
[0067] The optimal mixing time at 1000 rpm was determined to be 90 minutes as it generally gave a medium sized emulsion relative to other mixing times. Without wishing to be bound by theory, it is believed that lower emulsion sizes may form very tight emulsions relative to larger emulsion sizes while larger emulsions might cause phase inversion or have lower stability relative to smaller emulsion sizes.
Example 3: Controlled Release Measurement of Thermochemical Reaction
[0068] Stability under gravitational settling was conducted using the bottle test. The bottle test was carried out by observing phase separation of emulsions during settling. About 8 ml of a freshly prepared emulsion solution was transferred into a graduated 10 mL Pyrex glass test tube, and immediately covered to avoid evaporation. Phase separation was observed in real time by visual observation with the aid of a monochromatic light source (LA-150TX, Hayashi). The concentration of NH.sub.4Cl released from the emulsions (i.e. diesel oil) was quantified as equivalent of the percentage stability of emulsion observed in the real time. The stability (S.sub.e) was calculated by finding the percentage of original aqueous phase separated from the emulsion. The total aqueous phase constituted 40 v/v % of the mixture, while the fraction corresponding to the thermochemical reactant was 75 v/v % of the aqueous phase (i.e. Concentration of thermochemical reactant (C.sub.t)=0.75×S.sub.e). Thus, the concentration of thermochemical reactant released can be calculated using equations 3 and 4 as follows:
where S.sub.e is the percentage stability of emulsion, V.sub.t and V.sub.o are the volume of aqueous phase separated at any time (t) and the original total volume of the aqueous phase present. C.sub.t is the concentration of thermochemical reactant released at any time (t).
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[0070] The differential release rate of the TCF NH.sub.4Cl
at different concentrations of SiO.sub.2, was calculated at a mixing time of 90 minutes and is shown in
Example 4: Controlled Reaction of Thermochemical Reactants
[0071] In a batch operation, the thermochemical reaction normally reaches conversion equilibrium in a short time which ranges between 5 and 1500 s (as shown in
[0072] The reaction between NH.sub.4Cl-in-diesel emulsions (diesel+Reactant A) and NaNO.sub.2 (Reactant B) was carried out in a 100 ml Pyrex cylindrical glass reactor with a 20 ml total reaction mixture volume (6 ml of 3 M NaNO.sub.2 and 6 ml of 3 M NH.sub.4Cl surrounded by emulsions with 0.5, 1 or 2% wt./v. SiO.sub.2 in the diesel phase and a mixing time of 90 minutes). The reference reaction was conducted using the same volume of NH.sub.4Cl and NaNO.sub.2 in the absence of diesel and emulsions. The kinetics of the reactions were monitored by recording temperature at equal time intervals of 250 seconds using a temperature data logger interfaced with a computer. The reaction had the stoichiometry:
NH.sub.4Cl+NaNO.sub.2.fwdarw.NaCl+2H.sub.2O+N.sub.2+ΔH (370 KJmol.sup.−1)
[0073] The temperature change with time due to heat generated from the thermochemical reaction between the thermochemical reactants NH.sub.4Cl and NaNO.sub.2 was measured for emulsified thermochemical reactants with 0.5, 1 and 2% wt./v. SiO.sub.2 as well as a reference sample that contained the thermochemical reactants without emulsions. The pH of the mixtures both with and without emulsions remained constant (pH=4.38).
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Initially, all of the reactions, including the reference sample without emulsions, showed accelerated temperature rate at the initial period (0-500 s). The highest rates observed for the reference reaction as well and the sample with 0.5% SiO.sub.2 were 0.09 and 0.07° C./s, respectively, which occurred between 0-500 s reaction time. Without wishing to be bound by theory, it is believed that the accelerated temperature rate at the beginning of the reaction may be due to high collision rate and/or reactivity. Beyond this period, the reactions showed rate deceleration, with the larges changes observed in the reference case and the sample with 0.5% SiO.sub.2. However, the curves showed that the temperature release rates were significantly delayed for samples with 1 and 2% SiO.sub.2.
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Example 5: Foam Stability
[0076] The foam stability was measured using the bottle test in a graduated 100 mL Pyrex glass bottle with a cover by visual observation of height difference of foamy layer of the system. The foam stability was calculated as:
where F.sub.e is the percentage foam stability after 30 minutes, H.sub.t and H.sub.o are the height of foamy layer after 30 minutes and the height after 5 minutes into the reaction, respectively.
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