COMPOSITE POLYVINYL ALCOHOL PRESERVATIVE FILM, PREPARATION METHOD AND APPLICATION THEREOF

Abstract

A composite polyvinyl alcohol (PVA) preservative film, a preparation method and an application thereof are provided. The film includes PVA of 9-12 parts, modified silicon dioxide nanoparticles of 2-5 parts, antimicrobial of 0.3-2 parts and deionized water of 100 parts. Fruits and vegetables sensitive to sunlight have lower requirements for illumination while preserving. With PVA as matrix and silicon dioxide (SiO.sub.2) nanoparticles as modified materials, composite PVA is obtained by controlling a particle size of SiO.sub.2 and modifying its surface. The composite PVA preservative film takes advantages of different refractive indexes between PVA and SiO.sub.2 and controlling the particle size of SiO.sub.2, thereby having a low luminous transmittance. The preservative film has an effect of light-proof on fruits and vegetables suitable for light-proof storage, and improves its gas transmission and water resistance because of adding SiO.sub.2, thereby facilitating packaging preservation of the fruits and vegetables.

Claims

1. A composite polyvinyl alcohol preservative film, comprising following raw materials: polyvinyl alcohol (PVA), modified silicon dioxide nanoparticles, antimicrobial and deionized water; wherein the raw materials in parts by weight are as follows: the PVA with 9 to 12 parts by weight, the modified silicon dioxide nanoparticles with 2 to 5 parts by weight, the antimicrobial with 0.3 to 2 parts by weight, and the deionized water with 100 parts by weight.

2. The composite polyvinyl alcohol preservative film according to claim 1, wherein the PVA is at least one selected from a group consisting of polyvinyl alcohol 1799, polyvinyl alcohol 217, and polyvinyl alcohol 117.

3. The composite polyvinyl alcohol preservative film according to claim 1, wherein a particle size of each of the modified silicon dioxide nanoparticles is at a range of 200 nanometers (nm) to 1000 nm.

4. The composite polyvinyl alcohol preservative film according to claim 3, wherein the particle size of the modified silicon dioxide nanoparticle is at a range of 800 nm to 1000 nm.

5. The composite polyvinyl alcohol preservative film according to claim 1 wherein a preparation method of the modified silicon dioxide nanoparticles comprises following steps: dispersing silicon dioxide nanoparticles in a toluene solution, adding 2-cyanopropyl triethoxysilane (CTES) to the toluene solution for a reaction at 100 degree Celsius (° C.) for 24 hours (h) to obtain a reaction solution; cooling the reaction solution, and then filtering, washing and drying to obtain a solid, adding the solid into a dilute sulfuric acid solution to obtain a mixed dilute sulfuric acid solution; and performing a reflux on the mixed dilute sulfuric acid solution, and then cooling, filtering, washing and drying to obtain the modified silicon dioxide nanoparticles.

6. The composite polyvinyl alcohol preservative film according to claim 5, wherein in the dispersing silicon dioxide nanoparticles in a toluene solution, a mass-volume ratio of the silicon dioxide nanoparticles with a unit of gram (g): the toluene solution with a unit of milliliter (mL) is 1:50.

7. The composite polyvinyl alcohol preservative film according to claim 5, wherein in the performing a reflux on the mixed dilute sulfuric acid solution, a temperature of the reflux is 90° C., and a time of the reflux is 3 h.

8. A preparation method of the composite polyvinyl alcohol preservative film according to claim 1 comprising: mixing the polyvinyl alcohol of different degree of alcoholysis to obtain mixed polyvinyl alcohol, and then adding the deionized water, adjusting potential of hydrogen (pH) of the deionized water to be acid for dissolving the mixed polyvinyl alcohol at a temperature of 90° C. to 95° C. for 2 h to 3 h to obtain a mixed solution; and adding the modified silicon dioxide nanoparticles to the mixed solution to mix together, then adding the antimicrobial into the mixed solution for stirring for 1 h to 2 h, and standing overnight to obtain a standing solution, defoaming the standing solution, and then scraping film to obtain the composite polyvinyl alcohol preservative film.

9. The preparation method of the composite polyvinyl alcohol preservative film according to claim 8, wherein the polyvinyl alcohol, the modified silicon dioxide nanoparticles, the antimicrobial and the deionized water in parts by weight are as follows: the polyvinyl alcohol with 9 to 12 parts by weight, the modified silicon dioxide nanoparticles with 2 to 5 parts by weight, the antimicrobial with 0.3 to 2 parts by weight, and the deionized water with 100 parts by weight.

Description

DETAILED DESCRIPTION OF EMBODIMENTS

[0031] In order to make the objectives, features and advantages of the disclosure more apparent and understandable, the implementation of the disclosure will be further described in detail with the embodiments.

[0032] Many illustrated details are described in the following description to fully understand the disclosure, but the disclosure can also have other implementation different from that described herein. Those skilled in the art can make improvement without violating the protection scope of the disclosure. Therefore, the disclosure is not limited by the illustrated embodiments disclosed below.

[0033] In addition, the terms “an embodiment” or “embodiment” herein refer to a specific feature, structure or characteristic that can be included in at least one implementation of the disclosure. The words “in an embodiment” appearing in different places in the disclosure do not all refer to the same embodiment, and not refer to a separate embodiment or an embodiment selectively excluded other embodiments.

[0034] Raw materials in parts by weight are as follows: polyvinyl alcohol (PVA) with 9 to 12 parts by weight, modified silicon dioxide nanoparticles with 2 to 5 parts by weight, antimicrobial with 0.3 to 2 parts by weight, and deionized water with 100 parts by weight.

[0035] The PVA used for the implementation is a combination of any two selected from a group consisting of polyvinyl alcohol 1799 (referred to the PVA with a degree of alcoholysis of 98% to 99%), polyvinyl alcohol 217 (referred to the PVA with a degree of alcoholysis of 87% to 89%), and polyvinyl alcohol 117 (referred to the PVA with a degree of alcoholysis of 98% to 99%). A particle size of the modified silicon dioxide nanoparticle is at a range of 200 nanometers (nm) to 1000 nm. The antimicrobial is one of titanium dioxide, zinc oxide, nano-silver, chitosan, vanillin, and plant essential oil.

[0036] Preparations of the raw materials are as follows.

[0037] A preparation method of the modified silicon dioxide nanoparticles includes the following steps: dispersing silicon dioxide nanoparticles with different particle sizes in a toluene solution, adding 2-cyanopropyl triethoxysilane (CTES) to the toluene solution for a reaction at 100 degree Celsius (° C.) for 24 hours (h) to obtain a solid; adding the solid into a dilute sulfuric acid solution; and performing a reflux on the dilute sulfuric acid solution after the solid is added at 90° C. for 3 h, thereafter to obtain the modified silicon dioxide nanoparticles.

[0038] A preparation method of the composite polyvinyl alcohol preservative film includes the following steps: mixing the polyvinyl alcohol of different degree of alcoholysis to obtain mixed polyvinyl alcohol, adjusting potential of hydrogen (also referred to pH value) of a solution to be acid for dissolving the mixed polyvinyl alcohol at a temperature of 90° C. for 2 h to obtain a mixed solution; and adding the modified silicon dioxide nanoparticles to the mixed solution to mix together, then adding the antimicrobial into the mixed solution for stirring for 1 h, and standing overnight to obtain a standing solution, defoaming the standing solution, and then scraping film to obtain the composite polyvinyl alcohol preservative film.

[0039] A testing method for the composite preservative film includes properties as follows: oxygen transmission and carbon oxide transmission, calculation method of which refers to an international standard GB/T 1038-2000 of Plastics-Film and sheeting-Determination of gas transmission-Differential-pressure method, luminous transmittance and haze, calculation method of which refers to an international standard GB/T 2410-2008 of Determination of the luminous transmittance and haze of transparent plastics, and freshness degree. A same batch of mangoes without damage, with same hardness and color, and with same size is selected for testing the freshness.

[0040] Thereafter, the mangoes are respectively sealed packaging with the prepared composite preservative film and pure film, the hardness and dark speck appearance of the mangoes are used as criteria for judging deterioration.

[0041] The 2-cyanopropyl triethoxysilane used in the disclosure is purchased from TCI (Shanghai) Development Chemical Industry Co., Ltd with a purity of greater than 98%. Other raw materials are common products on the market.

Embodiment 1

[0042] The disclosure provides a preparation method of a composite polyvinyl alcohol preservative film with a low luminous transmittance, including the following steps.

[0043] Step 1 obtains modified silicon dioxide nanoparticles, including the following steps. 1 gram (g) silicon dioxide (SiO.sub.2) nanoparticles with the particle size of 1000 nm are dispersed in 50 milliliter (mL) toluene solution. 1.8 mL CTES is added into the toluene solution for a reaction at 100° C. for 24 h to obtain a reaction solution. The reaction solution is cooled down, and then filtered, washed and dried to obtain a solid. The solid is added into a dilute sulfuric acid solution (with a concentration of 49%) to obtain a mixed dilute sulfuric acid solution. The mixed dilute sulfuric acid solution is performed a reflux at 90° C. for 3 h, and then is cooled, filtered, washed and dried to obtain the modified silicon dioxide nanoparticles.

[0044] Step 2 obtains the composite polyvinyl alcohol preservative film, including the following steps. 10 g mixed PVA (a mixed volume ratio of PVA-1799: PVA-217 being 1:1) is taken to be added into 100 mL deionized water. 1 mole per litter (mol/L) hydrochloric acid solution is added into the deionized water to adjust pH value of the deionized water to be 3 (referred to an acid solution). A temperature of the deionized water is raised to 90° C. for dissolving the mixed PVA for 2 h with a continuous stirring to obtain a mixed solution. 3 g modified silicon dioxide nanoparticles obtained by the step 1 is added into the mixed solution to mix evenly. And then, 1 g titanium dioxide nanoparticles (with a particle size of 60 nm) are added into the mixed solution, followed by stirring for 1 h. The mixed solution is placed for standing overnight to obtain a standing solution. The standing solution is defoamed and scraped film to obtain the composite polyvinyl alcohol preservative film. And a thickness of the composite polyvinyl alcohol preservative film is 0.02 millimeters (mm).

[0045] An oxygen transmission of the composite polyvinyl alcohol preservative film is tested to be 1.14×10.sup.−5 cm.sup.3.Math.m/m.sup.2.Math.d.Math.Pa (referred to the volume of gas which, under steady conditions, crosses unit area of the sample in unit time under unit pressure difference and at constant temperature), a carbon dioxide transmission is 2.06×10.sup.−4 cm.sup.3.Math.m/m.sup.2.Math.d.Math.Pa, a luminous transmittance is 85.38%, and a haze is 9.02%. When the obtained composite polyvinyl alcohol preservative film is used to packaging the mango, the luminous transmittance can decrease to some extent, and it is possible to observe whether the mango appears dark speckles, as shown in figure, the mango does not appear the dark speckles until the 8th day at room temperature, while the unpackaged mango appears the dark speckles on the 2nd day apparently.

Embodiment 2

[0046] The disclosure provides a preparation method of a composite polyvinyl alcohol preservative film with a low luminous transmittance, including the following steps.

[0047] Step 1 obtains modified silicon dioxide nanoparticles, including the following steps. 1 g SiO.sub.2 nanoparticles with the particle size of 200 nm are dispersed in 50 mL toluene solution. 1.8 mL CTES is added into the toluene solution for a reaction at 100° C. for 24 h to obtain a reaction solution. The reaction solution is cooled down, and then filtered, washed and dried to obtain a solid. The solid is added into a dilute sulfuric acid solution (with a concentration of 49%) to obtain a mixed dilute sulfuric acid solution. The mixed dilute sulfuric acid solution is performed a reflux at 90° C. for 3 h, and then is cooled, filtered, washed and dried to obtain the modified silicon dioxide nanoparticles.

[0048] Step 2 obtains the composite polyvinyl alcohol preservative film, including the following steps. 10 g mixed PVA (a mixed volume ratio of PVA-1799: PVA-217 being 1:1) is taken to be added into 100 mL deionized water. 1 mol/L hydrochloric acid solution is added into the deionized water to adjust pH value of the deionized water to be 3 (referred to an acid solution). A temperature of the deionized water is raised to 90° C. for dissolving the mixed PVA for 2 h with a continuous stirring to obtain a mixed solution. 3 g modified silicon dioxide nanoparticles obtained by the step 1 is added into the mixed solution to mix evenly. And then, 1 g titanium dioxide nanoparticles (with a particle size of 60 nm) are added into the mixed solution, followed by stirring for 1 h. The mixed solution is placed for standing overnight to obtain a standing solution. The standing solution is defoamed and scraped film to obtain the composite polyvinyl alcohol preservative film. And a thickness of the composite polyvinyl alcohol preservative film is 0.02 mm.

[0049] Properties of the obtained composite polyvinyl alcohol preservative film in the embodiment 2 are as shown in Table 1.

Embodiment 3

[0050] The disclosure provides a preparation method of a composite polyvinyl alcohol preservative film with a low luminous transmittance, including the following steps.

[0051] Step 1 obtains modified silicon dioxide nanoparticles, including the following steps. 1 g SiO.sub.2 nanoparticles with the particle size of 500 nm are dispersed in 50 mL toluene solution. 1.8 mL CTES is added into the toluene solution for a reaction at 100° C. for 24 h to obtain a reaction solution. The reaction solution is cooled down, and then filtered, washed and dried to obtain a solid. The solid is added into a dilute sulfuric acid solution (with a concentration of 49%) to obtain a mixed dilute sulfuric acid solution. The mixed dilute sulfuric acid solution is performed a reflux at 90° C. for 3 h, and then is cooled, filtered, washed and dried to obtain the modified silicon dioxide nanoparticles.

[0052] Step 2 obtains the composite polyvinyl alcohol preservative film, including the following steps. 10 g mixed PVA (a mixed volume ratio of PVA-1799: PVA-217 being 1:1) is taken to be added into 100 mL deionized water. 1 mol/L hydrochloric acid solution is added into the deionized water to adjust pH value of the deionized water to be 3 (referred to an acid solution). A temperature of the deionized water is raised to 90° C. for dissolving the mixed PVA for 2 h with a continuous stirring to obtain a mixed solution. 3 g modified silicon dioxide nanoparticles obtained by the step 1 is added into the mixed solution to mix evenly. And then, 1 g titanium dioxide nanoparticles (with a particle size of 60 nm) are added into the mixed solution, followed by stirring for 1 h. The mixed solution is placed for standing overnight to obtain a standing solution. The standing solution is defoamed and scraped film to obtain the composite polyvinyl alcohol preservative film. And a thickness of the composite polyvinyl alcohol preservative film is 0.02 mm.

[0053] Properties of the obtained composite polyvinyl alcohol preservative film in the embodiment 3 are as shown in Table 1.

Contrast Embodiment 1

[0054] A preparation method of a purified polyvinyl alcohol preservative film includes the following steps.

[0055] 10 g mixed PVA (a mixed volume ratio of PVA-1799: PVA-217 being 1:1) is taken to be added into 100 mL deionized water. A temperature of the deionized water is raised to 90° C. for dissolving the mixed PVA for 2 h with a continuous stirring to obtain a mixed solution. The mixed solution is placed for standing overnight to obtain a standing solution. The standing solution is defoamed and scraped film to obtain the purified polyvinyl alcohol preservative film. And a thickness of the obtained purified polyvinyl alcohol preservative film is 0.02 mm.

[0056] Contrast Embodiment 2 (with the particle size of the modified silicon dioxide nanoparticles of 1200 nm)

[0057] Step 1 obtains modified silicon dioxide nanoparticles, including the following steps. 1 g SiO.sub.2 nanoparticles with the particle size of 1200 nm are dispersed in 50 mL toluene solution. 1.8 mL CTES is added into the toluene solution for a reaction at 100° C. for 24 h to obtain a reaction solution. The reaction solution is cooled down, and then filtered, washed and dried to obtain a solid. The solid is added into a dilute sulfuric acid solution (with a concentration of 49%) to obtain a mixed dilute sulfuric acid solution. The mixed dilute sulfuric acid solution is performed a reflux at 90° C. for 3 h, and then is cooled, filtered, washed and dried to obtain the modified silicon dioxide nanoparticles.

[0058] Step 2 obtains the composite polyvinyl alcohol preservative film, including the following steps. 10 g mixed PVA (a mixed volume ratio of PVA-1799: PVA-217 being 1:1) is taken to be added into 100 mL deionized water. 1 mol/L hydrochloric acid solution is added into the deionized water to adjust pH value of the deionized water to be 3 (referred to an acid solution). A temperature of the deionized water is raised to 90° C. for dissolving the mixed PVA for 2 h with a continuous stirring to obtain a mixed solution. 3 g modified silicon dioxide nanoparticles obtained by the step 1 is added into the mixed solution to mix evenly. And then, 1 g titanium dioxide nanoparticles (with a particle size of 60 nm) are added into the mixed solution, followed by stirring for 1 h. The mixed solution is placed for standing overnight to obtain a standing solution. The standing solution is defoamed and scraped film to obtain the composite polyvinyl alcohol preservative film. And a thickness of the composite polyvinyl alcohol preservative film is 0.02 mm.

[0059] Properties of the obtained polyvinyl alcohol composite preservative film in the contrast embodiment 2 are as shown in Table 1.

Contrast Embodiment 3 (not Modifying the Silicon Dioxide Nanoparticles)

[0060] 10 g mixed PVA (a mixed volume ratio of PVA-1799: PVA-217 being 1:1) is taken to be added into 100 mL deionized water. 1 mol/L hydrochloric acid solution is added into the deionized water to adjust pH value of the deionized water to be 3 (referred to an acid solution). A temperature of the deionized water is raised to 90° C. for dissolving the mixed PVA for 2 h with a continuous stirring to obtain a mixed solution. 3 g silicon dioxide nanoparticles with the particle size of 1200 nm are added into the mixed solution to mix evenly. And then, 1 g titanium dioxide nanoparticles (with a particle size of 60 nm) are added into the mixed solution, followed by stirring for 1 h. The mixed solution is placed for standing overnight to obtain a standing solution. The standing solution is defoamed and scraped film to obtain the composite polyvinyl alcohol preservative film. And a thickness of the composite polyvinyl alcohol preservative film is 0.02 mm.

Contrast Embodiment 4

[0061] Compared with the embodiment 1, a mass ratio of the PVA to the modified silicon dioxide nanoparticles is 10:1, and all other processes are the same as in the embodiment 1.

Contrast Embodiment 5

[0062] Compared with the embodiment 1, a mass ratio of the PVA to the modified silicon dioxide nanoparticles is 10:5, and all other processes are the same as in the embodiment 1.

TABLE-US-00001 TABLE 1 Time for dark Oxygen Carbon oxide Luminous speck transmission transmission Transmittance Haze appearance Embodiment (cm.sup.3 .Math. m/m.sup.2 .Math. d .Math. Pa) (cm.sup.3 .Math. m/m.sup.2 .Math. d .Math. Pa) (%) (%) (d) Embodiment 1.14 × 10.sup.−5 2.06 × 10.sup.−4 85.38 9.02 8 1 Embodiment 9.72 × 10.sup.−6 1.84 × 10.sup.−4 90.33 4.65 5 2 Embodiment 1.08 × 10.sup.−5 1.92 × 10.sup.−4 87.26 7.31 6 3 Contrast 1.50 × 10.sup.−5 2.54 × 10.sup.−4 93.12 2.24 3 Embodiment 1 Contrast 1.16 × 10.sup.−5 2.10 × 10.sup.−4 84.23 9.39 7 Embodiment 2 Contrast 1.22 × 10.sup.−5 2.15 × 10.sup.−4 86.62 8.37 6 Embodiment 3 Contrast 1.28 × 10.sup.−5 2.21 × 10.sup.−4 89.75 5.42 6 Embodiment 4 Contrast 1.36 × 10.sup.−5 2.33 × 10.sup.−4 85.91 8.87 7 Embodiment 5

[0063] As shown in Table 1, comparing the embodiment 1 and the contrast embodiment 1, when the silicon dioxide nanoparticles are not added in the preservative film, the haze of the obtained preservative film in the contrast embodiment 1 is lowest, namely that the effect of light-proof is poor.

[0064] Comparing the embodiment 1 and the contrast embodiment 2, when the particle size of the silicon dioxide nanoparticles is 1200 nm, although the obtained preservative film in the contrast embodiment 2 has a relative good effect of light-proof, the dark specks appear earlier than the embodiment 1.

[0065] Comparing the embodiment 1 and the contrast embodiment 3, when the silicon dioxide nanoparticles are not modified, the obtained preservative film in the contrast embodiment 3 has a poor effect of light-proof. The silicon dioxide nanoparticles in the embodiment 1 are modified a carboxyl group therein to better bond with the PVA, thereby showing the better modified effect. Carboxylation of the silicon dioxide facilitates esterification cross-linking with a hydroxyl group of the PVA, and the chemical modification can better bond the silicon dioxide while improving the water resistance of PVA.

[0066] Comparing the embodiment 1 and the contrast embodiment 4, a mass ratio of the PVA to the modified silicon dioxide nanoparticles is 10:1, so that when the mass ratio of the modified silicon dioxide nanoparticles is low, the effect of the light-proof of the contrast embodiment 4 is poor. When an addition amount of the modified silicon dioxide nanoparticles is small, a denseness of the preservative film is poor. When the addition amount of the modified silicon dioxide nanoparticles is large enough, the nanoparticles fill the gap of the preservative film, making the preservative film denser and a path of gas molecules passing through the preservative film becomes tortuous, resulting in a decrease in luminous transmittance. As the mass ratio of SiO2 increases, the effect of light-proof increases as shown in the data of the embodiment 1 in Table 1 because the difference in the refractive indexes between the silicon dioxide and the polyvinyl alcohol. However, too much silicon dioxide filling in the preservative film can also lead to agglomeration resulting in a decrease in film crystallinity and an instead increase in the luminous transmittance as shown in the data of the contrast embodiment 5.

[0067] The silanol group on the surface of silicon dioxide is easily modified and can be compounded with the polyvinyl alcohol to improve its properties. Given that the refractive index of amorphous silicon dioxide is 1.46 and the refractive index of polyvinyl alcohol is 1.38, there is a certain difference between the refractive indexes of the two, and the particle size of silicon dioxide can be adjusted to attenuate the luminous transmittance at wavelengths greater than that of sunlight, the introduction of silicon dioxide can reduce the film's luminous transmittance without being completely invisible to changes in the quality of fruits and vegetables inside the package.

[0068] Film preservation often extends the storage life of food by changing the internal gas environment or by giving the preservative film some antimicrobial properties. The effect of luminous conditions is easily overlooked, especially for the foods sensitive to the sunlight, where photo-oxidation can reduce quality and storage life. The general means of light-proof is bagging, which is not easy to observe significant changes of the food inside and can even reduce the sugar content of the fruits due to extremely poor luminous transmittance.

[0069] Silicon dioxide nanoparticles are modified with carboxyl group, so that the bonding with the PVA is more solid and the modified silicon dioxide nanoparticles have better properties. The carboxylation of the silicon dioxide nanoparticles facilitates esterification cross-linking with the hydroxyl group of PVA, and chemical modification can better bond the silicon dioxide nanoparticles with the PVA while improving the water resistance of PVA.

[0070] As for the particle size of the silicon dioxide nanoparticles, when it is larger than a light wavelength (an ultraviolet of a range of 200 nm to 400 nm, a visible light of a range of 400 nm to 800 nm), the silicon dioxide nanoparticles can reduce the luminous transmittance. However, if the particle size is too large, it will also affect the compactness of the preservative film, which is not conducive to reducing the luminous transmittance, so that the best choice of the particle size of the silicon dioxide nanoparticles for the composite preservative film is 1000 nm.

[0071] The disclosure introduces the silicon dioxide nanoparticles with the different particle size based on the difference in the refractive indexes between the polyvinyl alcohol and the silicon dioxide, wavelengths of the sunlight, and the particle size of the filler. On the one hand, the increase of film roughness, the refractive index difference and large particle size of the silicon dioxide nanoparticles will refract and reflect the sunlight, reducing the luminous transmittance, while not seriously affecting the observation of color changes inside the package and the dark speck growth. On the other hand, the gas transmission and water resistance of the composite preservative film are improved, which is conducive to fresh storage. The disclosure only adjusts the particle size of the silicon dioxide, which is easily achieved, to obtain the composite preservative film. The comprehensive performance of the composite preservative film is improved, which is one of the excellent choices for the preservation of fruits and vegetables sensitive to the sunlight.

[0072] It should be noted that the above embodiments are only used to illustrate the technical solutions of the disclosure and not to limit it. Although the disclosure has been described in detail with reference to the illustrated embodiments, those skilled in the art should understand that the technical solutions of the disclosure can be modified or equivalent replaced without departing from the spirit and scope of the technical solutions of the disclosure, which should be covered in the protection scope of the disclosure.