SYSTEM FOR ASSISTING AN OPERATOR IN EXERTING EFFORTS
20230373080 · 2023-11-23
Inventors
- Giacomo GIUSFREDI (Pontedera (PI), IT)
- Luca MORELLI (Pontedera (PI), IT)
- Matteo MOISE (Pontedera (PI), IT)
- Francesco GIOVACCHINI (Pontedera (PI), IT)
Cpc classification
B25J9/104
PERFORMING OPERATIONS; TRANSPORTING
B25J9/0006
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
An exoskeleton system for assisting an operator in exerting efforts includes a frame having one or more degrees of freedom and supporting a compensation device arranged to provide assistive forces to a joint of the operator. The compensation device comprises a regulation device arranged to adjust a degree of tension in an elastic mechanism. The compensation device comprises a rotational stop assembly comprising both extension and flexion stops to define an allowed degree of motion of the compensation device, the rotational stop assembly provided with a safety lock for preventing movement in the compensation device.
Claims
1.-20. (canceled)
21. An exoskeleton system arranged to be worn by an operator and assume a position corresponding to a joint of the operator, the exoskeleton system comprising: a compensation device operable to compensate resistive moments acting on the joint during an effort exerted by the operator, the compensation device comprising: a first rotatable member and a second rotatable member engaging the first rotatable member at an engagement portion and arranged to be brought into relative motion about a first axis of rotation as a result of movement of the joint of the operator, the second rotatable member rotatable about a second axis of rotation; an elastic mechanism defining a first end connecting to the second rotatable member to impart on the first axis of rotation a moment opposite to the resistive moments; and a regulation device connecting to a second end of the elastic mechanism for adjusting tension in the elastic mechanism by adjusting a distance between the first and second ends thereof.
22. The exoskeleton system of claim 21, wherein the regulation device for adjusting tension in the elastic mechanism comprises a cam and a follower, the follower connected to the second end of the elastic mechanism.
23. The exoskeleton system of claim 22, wherein the elastic mechanism comprises at least one elastic element tensioned between first and second bracket assemblies, a length of the at least one elastic element being arranged to be adjusted by linear movement provided by the regulation device.
24. The exoskeleton system of claim 22, wherein a surface profile of the cam defines a plurality of predefined tension settings for the regulation device, said plurality of predefined tension settings corresponding to variations of the distance between the first and second ends of the elastic mechanism.
25. The exoskeleton system of claim 24, further comprising a dial connected to the cam, wherein the plurality of predefined tension settings of the cam are manually adjustable by rotation of the dial, the follower arranged to linearly move in first and second directions according to rotation of the dial and the cam to adjust the tension in the elastic mechanism.
26. The exoskeleton system of claim 21, wherein the elastic mechanism comprises at least two coaxial springs.
27. The exoskeleton system of claim 26, wherein a first spring of the at least two coaxial springs is larger than a second spring, the second spring being provided inside the first spring.
28. The exoskeleton system of claim 26, wherein each of the at least two coaxial springs is connected to a first bracket assembly at the first end of the elastic mechanism and is connected to a second bracket assembly at the second end of the elastic mechanism.
29. The exoskeleton system of claim 28, further comprising a pivot pin securing the second bracket assembly of the elastic mechanism to the follower such that the second bracket pivots about a third axis of rotation.
30. The exoskeleton system of claim 28, the first bracket assembly pivotally connecting about a pivot point to the second rotatable member about a fourth axis of rotation offset and parallel to the second axis of rotation.
31. The exoskeleton system of claim 21, further comprising a rotational stop assembly arranged to engage a follower connected to the first rotatable member at least at a maximum extension angle of the first rotatable member.
32. The exoskeleton system of claim 31, wherein the rotational stop assembly includes a gear stop defining first and second stop surfaces arranged to engage the follower at least at the maximum extension angle, the gear stop fixed to a casing.
33. The exoskeleton system of claim 31, wherein the rotational stop assembly is arranged to engage the follower connected to the first rotatable member at least at a maximum flexion angle of the first rotatable member.
34. The exoskeleton system of claim 31, wherein the follower defines a protrusion arranged to engage first and second stop surfaces depending on the follower rotating to the maximum extension angle, the first and second stop surfaces defined by a gear stop fixedly connected to a casing.
35. The exoskeleton system of claim 31, wherein the maximum extension angle is −30°.
36. The exoskeleton system of claim 33, wherein the maximum flexion angle is 180°.
37. The exoskeleton system of claim 21, further comprising a rotational stop assembly and a safety lock, the rotational stop assembly arranged to engage a manually adjustable locking element of the safety lock connected to the first rotatable member.
38. The exoskeleton system of claim 37, wherein the rotational stop assembly includes a gear stop defining first and second stop surfaces, the first stop surface arranged to engage the locking element at least at a maximum extension angle, the gear stop fixed to a casing.
39. The exoskeleton system of claim 38, the safety lock further comprising a selector switch arranged to actuate the locking element from an unlocked position disengaged with the rotational stop assembly to a locked position engaged with the first stop surface of the rotational stop assembly.
40. The exoskeleton system of claim 21, wherein the first and second rotatable members having corresponding teeth engaging one another.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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[0030] The drawing figures are not necessarily drawn to scale. Instead, they are drawn to provide a better understanding of the components thereof, and are not intended to be limiting in scope, but to provide exemplary illustrations.
DETAILED DESCRIPTION OF VARIOUS EMBODIMENTS
[0031] A better understanding of the disclosure's different embodiments may be had from the following description read with the drawings in which like reference characters refer to like elements.
[0032] While the disclosure is susceptible to various modifications and alternative constructions, certain illustrative embodiments are shown in the drawings and are described below. It should be understood, however, there is no intention to limit the disclosure to the specific embodiments disclosed, but on the contrary, the aim is to cover all modifications, alternative constructions, combinations, and equivalents falling within the spirit and scope of the disclosure.
[0033] The references used are provided merely for convenience and hence do not define the sphere of protection or the embodiments.
[0034] The system described is a system, for example, an exoskeleton system, for assisting an operator in exerting efforts, of the type comprising: [0035] a garment that can be worn by the operator, which is to engage, when worn, the mutually mobile parts of a joint of the operator and which defines at least one axis of rotation to assume a position corresponding to the joint; the garment is optional; and [0036] a compensation device carried by the garment and designed to operate to compensate for the resistive moments that act on the joint during the operator's effort.
[0037] The system described has been devised, referring to assisting the operator in efforts involving the shoulder joint. As seen in what follows, the same principles set forth may also be applied for systems for assisting the operator in efforts involving other joint groups or other joints, such as the hip joint or the knee joint.
[0038] The system described is characterized in that the compensation device comprises: [0039] a first rotatable member or gear and a second rotatable member or gear, which are connected and are brought into relative motion about the axis of rotation because of the movement of the joint of the operator's body, wherein the second rotatable member is rotatable about its axis; and [0040] an assembly or elastic mechanism equipped with one or more coaxial elastic elements, which is prearranged for acting on the second rotatable member to impart on the axis of rotation a moment opposite to the resistive moments; [0041] wherein the first and second rotatable members and the elastic mechanism are mutually prearranged with a follower and a gear stop in such a way as to define an allowed motion, from a predetermined maximum extension angle to a predetermined maximum flexion angle.
[0042] The maximum extension angle and the maximum flexion angle referred to above, the elastic mechanism acts against the gear stop making a maximum extension angle and maximum flexion angle condition stable.
[0043] The present applicant has found that the possibility for the system to define an allowed degree of motion between a stable maximum extension angle and/or maximum flexion angle condition constitutes a fundamental characteristic for guaranteeing adequate comfort for the operator, above all for the person who, wearing the system, must perform a range of tasks requiring maintaining varying positions for extended periods.
[0044] The system described is hence suited for constituting a system that can be worn by the operator for the entire work shift, with the convenience for the operator to put it on just once when getting dressed at the start of the shift without doffing the system to perform ancillary tasks unrelated to the functions of the system.
[0045] Once again, in the perspective of improving comfort for the operator, the system's elastic mechanism is provided with a system for adjustment of the tensioning or pre-tensioning of the elastic mechanism in various preferred embodiments. This system enables the operator to choose the desired assistance, possibly even excluding the assistance altogether, for example, during a prolonged pause from the work shift. The system for adjusting the tensioning of the elastic mechanism may further allow the system to be interchangeable between or worn by multiple operators, e.g., during successive shifts, and by operators who may have different dimensions, abilities, or tasks to perform.
[0046] As seen in what follows, in various preferred embodiments, the system described has a system of axes of movement, which can assist and follow in a precise and fluid way practically all the movements of the joint and of the possible joint group or girdle to which the joint belongs.
[0047] This system of axes of movement has proven to render the system of assistance optimal from the ergonomic standpoint and further increase the operator's perception of comfort.
[0048] Embodiments of the system for assisting an operator in exerting efforts may comprise a garment arranged to be worn like an article of clothing and support a mobile frame. The mobile frame may be arranged to define an assisted axis of motion of the system and to define one or more degrees of freedom, allowing the system to closely approximate the operator's movements. The mobile frame may attach to the garment by and comprise linear guides arranged at the operator's back and proximate the operator's scapulae for close conformity with the operator's unique dimensions and strength and based on the operator's current task.
[0049] The linear guides may define axes of translation relative to the operator. They may support a compensation device comprising articulated elements that define an assisted axis of rotation of the system. The articulated elements may define the first and second axes of rotation corresponding to abduction/adduction of the arm and rotation of the shoulder, respectively. The third axis of rotation defined by the articulated elements corresponds to the assisted axis of rotation of the system. An assistive torque is provided to augment and assist the efforts of the operator.
[0050] The articulated elements may comprise first and second gear or rotatable members that move about the assisted axis of rotation in response to the movement of the operator's arm. The articulated elements may comprise an assembly comprising an elastic mechanism arranged to provide a moment about the second rotatable member and compensating resistive moments, e.g., gravitational forces, that act on the joint, e.g., a shoulder joint, during movements of the operator.
[0051] In embodiments, the elastic mechanism may be supported by brackets arranged in the articulated element. The first rotatable member rotates as the operator's joint moves and generates rotation about the third axis of rotation. The rotation of the first rotatable member rotates the second rotatable member and adjusts the tension in the elastic mechanism. The increased or decreased tension in the elastic mechanism is then transferred or transmitted through the second rotatable member to the first rotatable member, influencing the operator's joint, e.g., to make raising the operator's arm from a neutral position easier. The tension may be transmitted from the second rotatable member to the first rotatable member according to the first and second rotatable members' gear reduction ratio. The ratio is chosen, so the torque applied to the operator's joint has a profile caused by gravity; for example, the torque generated by the gear reduction ratio may have a maximum value at 90 degrees.
[0052] One bracket of the elastic mechanism may be mounted eccentrically on the second rotatable member, so the force applied by or transferred from the elastic mechanism to the operator depends on the angle of rotation of the second rotatable member. The components may be arranged in a predetermined fashion to generate the desired torque at desired arm positions; for example, an operator may be assisted in raising and keeping their arms above their head by the torque generated around the third axis of rotation by the elastic mechanism.
[0053] Tension applied by the elastic mechanism may be manually adjusted or selected by a screw-operated or knob-type manual device, which may comprise discrete settings. The manual device may adjust a distance between the brackets, so tension in the elastic mechanism is adjusted independently of the second rotatable member's rotation. An operator may select the desired tension.
[0054] Embodiments of the present disclosure advantageously provide an improved mechanism for selecting and adjusting tension in the elastic mechanism. The degree of tension may vary dynamically during an operator's tasks and based on the dimensions and abilities of different operators.
[0055] As shown in
[0056] The exoskeleton system 410 may further comprise a compensation device 450 carried by or supported on the garment 412 and arranged to compensate resistive moments acting on the joint during the operator's efforts, such as the effects of gravity pulling the operator's arms down. In embodiments, the compensation device 450 may comprise a separate or distinct unit arranged at each operator's arm and generally at the operator's upper arm or shoulder. In other embodiments, the compensation device 450 may be arranged centrally at the operator's back or at yet other locations. The compensation device 450 may function to assist an operator in exerting efforts, such as but not limited to, raising the arms, lifting or manipulating an object, pressing against a surface, holding the arms in the desired position, or other efforts.
[0057] The exoskeleton system 410 may comprise a frame 411 arranged to support the operator's compensation device 450. The frame 411 may comprise linear guides 414 extending proximate a user's scapulae and generally opposite each other from a spinal support portion 413. The spinal support portion 413 may attach to the garment 412 and/or by a lumbar support portion not shown. The frame 411 may be formed of a material with enough strength to support the compensation device 450 and transfer forces as the operator engages in potentially physically demanding tasks. The frame 411 may also be formed of a material with enough malleability to be adjusted or shaped to an operator's dimensions.
[0058] The compensation device 450 may attach to the frame 411 and the linear guides 414, particularly by sliding block assemblies 416. The sliding block assemblies 416 may be arranged to selectively translate along the linear guides 414 to adjust to the operator's unique dimensions, such as shoulder width and user height, for optimal comfort and compliance. The sliding block assemblies 416 may be arranged to lock at desired locations and be released to translate to a new location. The sliding block assemblies 416 may attach to abduction/adduction assemblies 418 at each arm. The abduction/adduction assemblies 418 arranged to provide a first degree of freedom and allow the operator to abduct/adduct the arm naturally. In embodiments, the sliding block assemblies 416 may be arranged to realize improved kinematic compatibility between the abduction/adduction assemblies 418 and an operator's joints for abduction movements performed in a transverse plane.
[0059] First and second elements 420, 422 may connect the compensation device 450 to the abduction/adduction assemblies 418. The first and second elements 420, 422 may be hingedly joined at a joint arm 424 arranged to allow the operator to horizontally abduct/adduct the arm relative to the body in the second degree of freedom.
[0060] The compensation device 450 may attach to the operator's arm at a band 426, allowing the arm's motion to activate a rotatable member of the compensation device 450, as described in greater detail herein. The depicted arrangement is not limiting, but alternative arrangements, movements, degrees of freedom, attachments, and components may be arranged to form a system according to the disclosure.
[0061] As seen in the embodiment of
[0062] The compensation device 450 may further comprise an elastic mechanism 456 having a first end connected to the second rotatable member 464 and arranged to impart at the first axis of rotation 13 a moment opposite the resistive moments, e.g., gravity pulling the operator's arms downward. The elastic mechanism 456 may comprise at least two coaxial springs 472, 474 tensioned between first and second bracket assemblies 466, 468. The at least two coaxial springs, 472, 474 may comprise two extension coil springs mounted in parallel, a smaller spring 474 being coaxially placed inside a larger spring 472. The first bracket assembly 466 and the second bracket assembly 468 may each be provided with at least two holes 476 for connecting to at least two coaxial springs 472, 474. While the elastic mechanism is described as having at least two or more coaxial springs, the depicted embodiment is not limiting and may comprise any suitable components or combinations.
[0063] According to embodiments, using the at least two coaxial springs 472, 474 allows for finer and more simple tension tuning in the elastic mechanism 456. Further, as the at least two coaxial springs 472, 474 may comprise two extension coil springs mounted in parallel, a smaller spring 474 being coaxially placed inside a larger spring 472, the arrangement decreases the size of the compensation device 450 relative to known exoskeleton systems. The reduced size and compactness of the elastic mechanism 456 advantageously allow for a smaller, less encumbering profile of the compensation device 450 and a lower weight for the device.
[0064] The first bracket assembly 466 may pivotally connect to the second rotatable member 464 by a pivot pin 478 extending through the first bracket assembly 466 and the second rotatable member 464. The pivot pin 478 allows the first bracket assembly 466 to rotate about a fourth axis of rotation 16. The fourth axis of rotation 16 may be offset and parallel to the second axis of rotation 14 corresponding to the second rotatable member 464. By being located separately from the second axis of rotation 14, the first bracket assembly 466 may be arranged in a predetermined location for adjusting tension in the elastic mechanism 456 according to particular movements of the joint of the operator and throughout a range of allowed motion in the joint.
[0065] The first rotatable member 462 may rotate according to the second rotatable member 464 by contacting and rotating relative to the first rotatable member 462 at an engagement portion 454. The first and second rotatable members 462, 464 may define a plurality of corresponding teeth 477, 479 engaging one another.
[0066] The first rotatable member 462 may be formed as a shoulder gear or any suitable fixture. As the first rotatable member 462 rotates in response to the operator's arm movements, the second rotatable member 464 may be rotated to assist an operator in exerting efforts.
[0067] The exoskeleton system 410 may further comprise a regulation device 458 connected to a second end of the elastic mechanism 456 and arranged to adjust tension therein, as illustrated in the schematic sectional view of
[0068] The regulation device 458 may adjust the length of the elastic mechanism 456 by increasing or decreasing a distance L1 between the first bracket assembly 466 and the second bracket assembly 468, for example, in response to a detection of a position of the operator's joint or by the operator's specified preferences.
[0069] The regulation device 458 may comprise a screw or dial 485, arranged to linearly adjust a length of the elastic mechanism 456 by actuating a cam assembly 486 that changes the position of the linkage assembly 460. The linkage assembly 460 may include a rod or protrusion 484 for interacting with the cam assembly 486. The protrusion 484 operates as a cam follower experiencing linear motion in response to rotation of the cam assembly 486 using the dial. The cam assembly 486 may have an irregular shape, such as a cam 490 forming a plurality of steps corresponding to predetermined variations in the distance LI between the first bracket assembly 466 and the second bracket assembly 468.
[0070] The outcome of the cam assembly 486 can be the linear motion of the linkage assembly 460 between a first end 442 and a second end 444 of the compensation device 450, due to the shape of the cam 490 in
[0071] While described as manually adjustable using dial 485, the exoskeleton system 410 can be configured for automatic or programmable assistance levels. For example, the regulation device 458 may comprise a motor, such as a servomotor, arranged to adjust the dial 485 or the cam assembly 486 directly, based on input by a processor or control unit. The motor may be provided with a sensor, such as an encoder, which may be arranged to communicate a position of the dial 485 or the cam assembly 486 to the processor or the control unit.
[0072] As seen in greater detail in
[0073] As seen in
[0074] According to the embodiments of
[0075] The safety lock 480 may include a pivot pin 481 arranged to extend from the selector 473 to a position above the first rotatable member 462, for example, along the fourth axis of rotation 16. The pivot pin 481 is configured to move and/or rotate with the actuation of the selector 473 and cause a corresponding rotation of a locking element 482 secured to the first rotatable member 462 by a pivot pin 491. The locking element 482 is arranged to rotate about a fifth axis of rotation 17 at the pivot pin 491 in response to the movement or rotation of the pivot pin 481.
[0076] For example, as illustrated in
[0077] The rotational stop assembly 461 may be configured to allow rotation of the locking element 482 only at a certain extension/flexion angle or within a certain extension/flexion angle window. As shown in
[0078] By providing a system for assisting efforts by an operator according to embodiments of the disclosure, the problem of the exoskeleton and other assist systems being poorly adapted to individual operators' unique dimensions, needs, and tasks is addressed, as the compensation device may be adapted to include a regulation device adjusting a degree of tension, and therefore assistance, provided to an operator based on both the operator's specified preferences and feedback. The system is thereby enabled to provide improved and more accurate assistance to the operator. The embodiments described further provide a system for assisting an operator in exerting efforts that provide improved ergonomics and ease of use, particularly by operating the compensation device to provide adjustable and discrete amounts of torque to aid an operator performing certain effortful motions.
[0079] Without prejudice to the invention's principle, the details of construction and the embodiments may vary, even significantly, regarding what has been illustrated purely by way of non-limiting example, without departing from the scope of the disclosure, as this is defined by the annexed claims.
[0080] While the disclosure discusses embodiments for the shoulder, embodiments of the disclosure may be used with other limbs, joints, and anatomical portions, including the torso, elbow, wrist/hand, hip, knee, and foot/ankle. Embodiments of the system may be used in other orthopedic, prosthetic, medical, and other devices, and are not limited to the embodiments shown.
[0081] Not necessarily all such objects or advantages may be achieved under an embodiment of the disclosure. Those skilled in the art will recognize that the disclosure may be embodied or carried out to achieve or optimize one advantage or group of advantages as taught without achieving other objects or advantages as taught or suggested.
[0082] The skilled artisan will recognize the interchangeability of various components from different embodiments described. Besides the variations described, other known equivalents for each feature can be mixed and matched by one of ordinary skill in this art to construct a hinge assembly under principles of the present disclosure. Therefore, the embodiments described may be adapted to systems for any suitable device, including orthopedic, prosthetic, medical, and other devices.
[0083] Although the system for assisting an operator in exerting efforts has been disclosed in certain preferred embodiments and examples, it, therefore, will be understood by those skilled in the art that the present disclosure extends beyond the disclosed embodiments to other alternative embodiments and/or uses of the system and obvious modifications and equivalents. It is intended that the scope of the present system disclosed should not be limited by the disclosed embodiments described above but should be determined only by a fair reading of the claims that follow.