PARTICLE-SENSING DEVICE
20230375510 · 2023-11-23
Inventors
- Jan Specht (Coventry, West Midlands, GB)
- Marina Cole (Coventry, West Midlands, GB)
- Siavash Esfahani (Coventry, West Midlands, GB)
- Julian Gardner (Coventry, West Midlands, GB)
Cpc classification
G01N29/2431
PHYSICS
G01N29/42
PHYSICS
G01N29/221
PHYSICS
G01N29/348
PHYSICS
G01N29/4463
PHYSICS
International classification
G01N29/44
PHYSICS
G01N29/22
PHYSICS
G01N29/34
PHYSICS
G01N29/42
PHYSICS
Abstract
A device for particle sensing is disclosed. The device includes a sensor including a bulk acoustic wave resonator having a resonant frequency, an acoustic mirror arranged to support the resonator, and a heater in thermal communication with the resonator such that a resonator temperature is based on a heater temperature. The device also includes circuitry connected to the sensor. The circuitry comprises a driver configured to drive the heater with a driver signal having a constant periodic cycle, and an oscillator configured to generate an output signal indicative of the resonant frequency. The resonant frequency is modulated by the resonator temperature.
Claims
1. A device for particle sensing comprising: a sensor comprising: a bulk acoustic wave resonator having a resonant frequency; an acoustic mirror arranged to support the resonator; and a heater in thermal communication with the resonator such that a resonator temperature is based on a heater temperature; circuitry connected to the sensor, wherein the circuitry comprises: a driver configured to drive the heater with a driver signal having a constant periodic cycle; and an oscillator configured to generate an output signal indicative of the resonant frequency, wherein the resonant frequency is modulated by the resonator temperature.
2. A device according to claim 1, wherein the device is for sensing particles such as volatile organic compounds in a sample or particulate matter in a sample.
3. A device according to claim 2, the circuitry further comprising: a processor configured to determine particle composition and/or concentration of the sample based on the output signal.
4. A device according to claim 3, the circuitry further comprising: a sampler configured to sample frequency of the output signal over time and to generate a sampled signal for transmitting to the processor.
5. A device according to claim 3, the circuitry further comprising: a demodulator configured to compare the output signal with a reference signal and to generate a signal proportional to the difference between the output signal and a reference signal for transmitting to the processor.
6. A device according to claim 1, wherein the driver signal is a periodic signal, for example a square wave signal.
7. A method of operating the device according to claim 1, wherein the method comprises: applying the driver signal to the heater; generating the output signal.
8. A method according to claim 7, wherein the device is provided in a sample and comprises a processor and the method comprises: the processor determining particle composition and/or concentration of the sample based on the output signal.
9. A method according to claim 8, wherein determining particle composition and/or concentration comprises: performing a transform on a signal received by the processor that is indicative of the output signal; generating a frequency-domain signal based on the received signal, wherein the frequency domain signal has first and second peaks corresponding to first and second resonator temperatures respectively.
10. A method according to claim 8, wherein determining particle composition further comprises: determining a frequency shift between the first and second peaks, and/or; determining the amplitude of the first and second peaks.
11. A method according to claim 9, wherein determining particle concentration further comprises: determining a frequency shift between at least one of the first and second peaks and a peak corresponding to the resonant frequency of the device when the device is not provided in the sample.
12. A method according to claim 9, wherein the transform is a fast Fourier transform.
13. A method according to claim 7, wherein the circuitry comprises a sampler and the method comprises: the sampler sampling frequency of the output signal over time; and the sampler generating a sampled signal for transmitting to the processor.
14. A method according to claim 7, wherein the circuitry comprises a demodulator and the method comprises: the demodulator comparing the output signal with a reference signal; and the demodulator generating a signal proportional to the difference between the output signal and the reference signal for transmitting to the processor.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0033] Certain embodiments of the present invention will now be described, by way of example, with reference to the accompanying drawings, in which:
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DETAILED DESCRIPTION OF CERTAIN EMBODIMENTS
[0050] The present application is concerned with a BAW resonator-based device for determining particle concentration and/or particle composition of a sample. The BAW device generates a temperature-modulated resonant frequency signal.
[0051] Device 1 for Particle Sensing 1
[0052] Referring to
[0053] The BAW device 1 can be used to sense or detect micrometre and sub-micrometre airborne particles dispersed in a sample (not shown), for example an air sample or a liquid sample. The BAW device 1 includes a sensor 2 for detecting the particles and circuitry 3 (herein also referred to as “readout circuitry”).
[0054] Referring also to
[0055] The BAW resonator 4 consists of a layer 6 of piezoelectric material (herein also referred to as “piezoelectric material layer 6”) sandwiched between first and second electrodes 7, 7.sub.1, 7.sub.2. The piezoelectric material may be zinc oxide (ZnO), aluminium nitride (AlN), or any other suitable piezoelectric material. The layer 6 of piezoelectric material may have a thickness, t.sub.p, of between 1 and 3 μm (thickness direction lies along z axis). Each electrode 7 may comprise aluminium (Al) and may have a thickness, t.sub.e, of between 100 and 400 nm.
[0056] The acoustic mirror 5 provides the BAW resonator 4 with at least partial acoustic isolation so as to confine or more efficiently confine the acoustic energy generated by the resonator. The acoustic mirror 5 includes a stack of high and low acoustic impedance materials which may be, for example, alternating metal and dielectric layers. The acoustic mirror 5 may comprise complementary metal-oxide-semiconductor (CMOS) process compatible materials, such as tungsten (W) and silicon dioxide (SiO.sub.2). The acoustic mirror 5 may have a thickness, t.sub.m, of between 1 and 4 μm. The acoustic mirror 5 may include between 3 and 10 layers of acoustic impedance materials.
[0057] The second electrode 7.sub.2 may not extend along a complete length of the piezoelectric material layer 6. The piezoelectric material layer 6 may be partially provided or in contact with the acoustic mirror 5. The first electrode 7.sub.1 may not extend along a complete length of the piezoelectric material layer 6. The first electrode 7.sub.1 may extend onto the acoustic mirror 5. Each electrode 7 may have a shape defined by the process capabilities of the device 1. The first and second electrodes 7.sub.1, 7.sub.2 overlap. The first and second electrodes 7.sub.1, 7.sub.2 may overlap by a width, w.sub.e, of 200 μm for example (width direction is along the x axis). The extent of overlap between the first and second electrodes 7.sub.1, 7.sub.2 may depend on the size of the area over which particles are captured and sensed by the device 1 (“active area”).
[0058] The sensor 2 may also include a capture layer 8 provided on the first electrode 7.sub.1. The capture layer 8 is for capturing analytes (not shown), such as airborne micrometre or sub-micrometre sized particles, or particles such as particulate matter. Examples of analytes suitable for capture by the capture layer 8 include volatile organic compounds (VOC), such as formaldehyde, toluene, octane, acetone or benzynes. Other examples include biological compounds, such as DNA or enzymes. The capture layer 8 maybe coated with a suitable receptor (not shown) for binding to specific analytes. The area of the capture layer 8 for capturing analytes is the active area. The sensor 2 may not include the capture layer 8 and the analytes may be directly deposited on a surface of the BAW resonator 4. Thus, a surface of the BAW resonator 4 may act as the active area.
[0059] The sensor 2 may include a passivation layer (not shown) provided between the first electrode 7.sub.1 and the capture layer 8. The passivation layer is for avoiding corrosion of the electrode 7.sub.1. The passivation layer may be formed of a nitride or an oxynitride.
[0060] The sensor 2 further includes a heater 9 having a heater temperature. The heater 9 is arranged so as to be in thermal communication with at least the BAW resonator 4. Thus, the heater 9 can control the temperature of the BAW resonator 4 (herein also referred to as “resonator temperature”) such that the resonator temperature is based on or influenced by the heater temperature. The BAW device 1 may include a substrate 10 and the heater 9 may be provided between the acoustic mirror 5 and a substrate 10. The heater 9 may be integrated into the substrate 10.
[0061] The BAW device 1 includes a temperature sensor 11 for measuring the heater temperature. A temperature control circuit (not shown) is included in the circuitry 3 and connected to the temperature sensor 11 for controlling the heater temperature. The temperature sensor 11 is arranged in close proximity to the heater 9 so as to measure the heater temperature. The temperature sensor 11 may be provided between the acoustic mirror 5 and the substrate 10.
[0062] Referring to
[0063] The temperature sensor 11 may lie inside the heater loop 16. The temperature sensor 11 may be provided by an interface 13 between a patterned layer 14 of highly-doped n-type silicon (i.e. n+ silicon) and a patterned layer 15 of highly-doped p-type silicon (i.e. p+ silicon). The temperature sensor 12 may be a metal or CMOS layer.
[0064] The acoustic mirror 5, heater 9, temperature sensor 11 and circuitry 3 may form part of layers (not shown) defined by standard CMOS fabrication processes (“CMOS process-defined layers”). The design parameters of each of the acoustic mirror 5, heater 9, temperature sensor 11 and circuitry 3 may be determined by the CMOS fabrication processes used. Reference is made to WO2018/055414 A1, which describes an acoustic mirror, heater, temperature sensor and circuitry in CMOS process-defined layers in a BAW resonator-based device
[0065] The heater 9 is driven by a current signal having a constant periodic cycle (herein also referred to as a “driver signal”). The driver signal is provided to the heater 9 by a driver 17 which forms part of the circuitry 3. The heater 9 may be driven by a square wave (pulsed) signal. The heater 9 may be driven by a signal such that the heater 9 turns on and off periodically.
[0066] Referring also to
[0067] The resonator temperature follows a periodic cycle due to heating by the heater 9. The resonator temperature varies between a maximum temperature and a minimum temperature. The temperature control circuit (not shown) controls the minimum and maximum temperature of the heater 9 based on measurements taken by the temperature sensor 11. Both the minimum and maximum temperatures of the BAW resonator 4 are higher than an ambient temperature of the BAW device 1. Thus, the temperature senor ii and temperature control circuit are for ensuring that the heater 9 heats the sensor 2 above an ambient temperature. Use of the heater 9 to control resonator temperature may help to reduce, or even prevent, ambient temperature affecting the resonant frequency of the BAW resonator 4.
[0068] The BAW resonator 4 is sensitive to changes in ambient conditions. Thus, the BAW resonator 4 and the acoustic mirror which supports the resonator 4 acts as an amplifier to the changes in heater temperature due to the driver signal. The measurement of the heater temperature on its own has limited accuracy and limited resolution.
[0069] The resonator temperature is affected by heat loss through the surface of the BAW device 1. The heat loss of the BAW device 1 is altered when analytes are captured by the capture layer 8. For example, a partition coefficient of a receptor (not shown), if present, will change due to analyte capture, leading to heat loss. Thus, as analytes are captured, the maximum and minimum temperatures of the resonator temperature are also altered.
[0070] As hereinbefore explained, variation in resonator temperature can cause a shift in resonant frequency of the BAW resonator 4. Thus, a shift in resonant frequency is dependent on both analyte capture (mass load) and resonator temperature, which is further dependent on analyte capture.
[0071] In a situation in which the ambient conditions and the mass load of the BAW device 1 are kept constant (“a static state”), the resonant frequency of the BAW resonator 4 is also constant.
[0072] Referring also to
[0073] When the heater 9 is driven by the driver signal, the resonator temperature follows a periodic cycle as hereinbefore described. This periodic cycle affects the resonant frequency. In other words, when the heater 9 is driven by the driver signal, the resonant frequency is modulated by the resonator temperature.
[0074] Referring also to
[0075] When the BAW device 1 is provided in a sample, analyte capture occurs at the capture layer 8 over a given period from a first time to a second time. The increase in mass load over the given period causes a shift in resonant frequency across the whole frequency spectrum. However, a further frequency shift occurs due to a change in resonator temperature (due to the thermal loss of the BAW device 1). The frequency shift due to the combination of mass load change and resonator temperature change when the heater 9 is being driven by the driver signal is shown in
[0076] The way in which the circuitry 3 processes signals indicative of the resonant frequency enhances the selectivity and sensitivity of the device 1. The sensitivity of the device 1 may be improved by improving the signal-to-noise ratio (noise performance) of the device 1, for example by reducing the effects of ambient conditions such as humidity and airflow. Another resonator (not shown) may be used as a reference to help compensate for ambient conditions. This will now be explained with reference to a number of example circuitries 3.
[0077] Readout Circuitry 3
[0078] Referring also to
[0079] The first circuitry 3.sub.1 includes an oscillator 18 connected to the first and second electrodes 7.sub.1, 7.sub.2. The oscillator 18 is for driving the BAW resonator 4 and for generating signals indicative of the resonant frequency of the resonator 4. Thus, the oscillator 18 outputs a signal indicative of the temperature-modulated resonant frequency (“temperature-modulated resonant frequency signal”). The oscillator 18 may be a Colpitts or Pierce oscillator, or a simple RF amplifier (not shown).
[0080] The first circuitry 3.sub.1 also includes a sampler 19 connected to the oscillator 18 and a processor 20 connected to the sampler 19. The sampler 19 is for sampling the signal received from the oscillator 18 over time. The sampler 19 generates a signal which is indicative of the resonant frequency (herein also referred to as a “sampled signal”), but is of a much lower frequency.
[0081] Use of the sampler 19 in the first circuitry 3.sub.1 may help to address the trade-off encountered in conventional BAW resonator-based devices between device sensitivity and ease of measurement. In particular, the circuitry 3 in the BAW device 1 has higher sensitivity compared to conventional readout circuits but generates low frequency signals appropriate for low-cost measurement instrumentation such as the processor 20.
[0082] The processor 20 is for receiving and analysing the sampled signal in order to determine particle composition and/or particle concentration, as will be explained in more detail hereinafter. Particle concentration is herein also referred to as “particle mass concentration”. The particle mass concentration may be the particle mass per unit area of the active area of the device 1. The particle mass concentration may be the particle mass per unit volume of the sample. A measurement of the mass per unit volume may be derived from a measurement of the mass per unit area.
[0083] Referring also to
[0084] In order to instigate resonance within the BAW resonator 4, the oscillator 18 drives the BAW resonator 4 such that an alternating electric field is applied across the layer of piezoelectric material layer 6 (step S1.1). The BAW resonator 4 begins to resonate at a constant frequency.
[0085] The driver 17 then applies the driver signal to the heater 9. The resonant frequency becomes modulated by the periodic variation in resonator temperature (step S2.1).
[0086] The oscillator 18 generates the temperature-modulated resonant frequency signal (step S3.1). The sampler 19 samples the frequency of this signal over time (step S4.1) to generate the sampled signal.
[0087] After receiving the sampled signal, the processor 20 determines particle composition and/or concentration of the sample (step S5.1).
[0088] The BAW device 1 may be provided in the sample before step S1.1. The temperature-modulated resonant frequency signal corresponding to the BAW resonator 4 without analyte capture is generated by operating the BAW device 1 according to steps S1.1 to S3.1 without providing the BAW device 1 in the sample.
[0089] In order to determine particle composition and/or concentration, the processor 20 applies or performs a transform on the sampled signal to generate a frequency-domain signal (herein also referred to as a “transformed signal”). The transform may be a fast Fourier transform. As will now be described with reference to
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[0091] The first data plot 21.sub.1 includes a single peak and corresponds to the resonant frequency, f.sub.o, of the BAW device 1 provided outside of the sample (i.e. without any analyte capture). The first data plot 21.sub.1 was captured without temperature modulation of the frequency.
[0092] The second data plot 21.sub.2 includes two peaks. The two peaks consist of a high temperature peak, P.sub.H, and a low temperature peak, P.sub.L. As hereinbefore described, the resonator temperature varies between a maximum temperature and a minimum temperature due to the periodic cycle of the driver signal. The P.sub.H peak corresponds to the value of resonant frequency (the minimum frequency) at maximum resonator temperature. The P.sub.L peak corresponds to the value of resonant frequency (the maximum frequency) at minimum resonator temperature.
[0093] The third data plot 21.sub.3 is similar to the second data plot 21.sub.2. However, the third data plot 21.sub.3 corresponds to a different amount of mass load of the BAW device 1 compared to the second data plot 21.sub.2. Thus, there is an overall shift in frequency between the peaks in the second data plot 21.sub.2 and the peaks in the third data plot 21.sub.3. The second and third data plots 21.sub.2, 21.sub.3 may correspond to separate frequency measurements taken by the same BAW device 1 over a given period of time in which analytes have accrued on the device 1, for example on the capture layer 8.
[0094] The processor 20 is configured to determine information such as particle concentration and particle mass based on certain frequency shifts between peaks. For example, the frequency shift between the peak in the first data plot 21.sub.1 and at least one peak in, for example, the second data plot 21.sub.2 indicates particle mass concentration, for example VOC mass concentration.
[0095] The device 1 may be provided in a sample of known concentration and the frequency shift between the first data plot 21.sub.1 and one of the other data plots 21.sub.2, 21.sub.3 can be determined for this known concentration. The frequency shift between the first data plot 21.sub.1 and, for example, the P.sub.L peak in the second data plot 21.sub.2 for a sample of unknown concentration can be compared with the frequency shift between these same peaks for a sample of known concentration. In this way, the particle concentration of the sample under measurement can be inferred based on the frequency shift between the peak in the first data plot 21.sub.1 and at least one peak in, for example, the second data plot 21.sub.2.
[0096] The frequency shift, Δf.sub.ΔT, between two peaks within a data plot 21 indicates both the particle concentration and the type of particle in the sample (“particle composition”). The type of particle may be indicated by the diameter of the particle, e.g. a sample having PM10 or PM2.5. The amplitude of the peaks P.sub.L, P.sub.H also indicates particle concentration and composition. For a given data plot, for example the second data plot 21.sub.2, particle composition of the sample corresponding to this data plot 21.sub.2 may be determined as hereinbefore described. The type of particle in this sample can then be inferred by comparing Δf.sub.ΔT and/or peak amplitude of the second data plot 21.sub.2 with Δf.sub.ΔT and/or peak amplitude of another data plot of known particle concentration and composition. Thus, the processing performed by the circuitry 3 may help to extract more detailed information regarding the sample, such as particle composition.
[0097] Referring also to
[0098] The second circuitry 3.sub.2 is similar to the first circuitry 3.sub.1(
[0099] The demodulator 22 may be a quadrature detector (not shown) or a phase-locked loop 23 (
[0100] The demodulator 22 further includes a loop filter 25 connected to the frequency multiplier 24. The output of the loop filter 25 is jointly electrically connected to a voltage-controlled oscillator 26 and the processor 20. The output of the voltage-controlled oscillator 26 is connected to the frequency multiplier 24. Thus, the frequency multiplier 24 is for receiving both an input from the oscillator 18 (herein also referred to as “first input signal”) and an input from the voltage-controlled oscillator 26 (herein also referred to as a “second input signal”).
[0101] The frequency multiplier 24 is configured to output a signal proportional to the difference between the first and second input signals. Thus, the signal output by the frequency multiplier 24 varies with the cycle of resonant frequency shown in the temperature-modulated resonant frequency signals. The loop filter 25 is for removing or filtering out harmonics of the signal output by the frequency multiplier 24 falling into particular frequency bands. Thus, the signal provided to the processor 20 (herein is also referred to as the “filtered signal”) falls into a frequency band significantly lower than the temperature-modulated resonant frequency signal. In this way, the use of the phase-locked loop 23 in the second circuitry 3.sub.2 may help the processor 20 to perform simpler and more cost-effective measurements.
[0102]
[0103] Aside from the processor 20, the voltage-controlled oscillator 26 also receives the signal output by the loop filter 25. The voltage-controlled oscillator 26 is for generating the second input signal based on the voltage level of the signal output by the loop filter 25. Thus, the second input signal corresponds to a carrier signal (i.e. the resonant frequency signal without the effect of temperature modulation). The second input signal acts as a reference signal to the first input signal.
[0104] Referring also to
[0105] The steps S1.2 to S3.2 of the second method are the same as steps S1.1 to S3.1 of the first method hereinbefore described.
[0106] The signal indicative of the temperature-modulated resonant frequency generated in step S3.2 is provided to the frequency multiplier 24 as the first input signal. The frequency multiplier 24 compares the first input signal and the second input signal to generate a signal proportional to the difference between the first and second signals (step S4.2).
[0107] After the temperature-modulated resonant frequency signal is first generated, the second input signal is negligible because an initial signal has not yet been generated by the loop filter 25 and provided to the voltage-controlled oscillator 26.
[0108] The signal output by the frequency multiplier 24 is provided to the loop filter 25, which filters or removes harmonics falling into certain frequency bands (step S5.2), preferably higher frequency bands such as the UHF band.
[0109] The filtered signal is provided to the processor 20. The processor 20 performs analysis on the filtered signal as hereinbefore described (step S6.2).
[0110] Referring also to
[0111] The third circuitry 33 is the same as the second circuitry 3.sub.2 (
[0112] The reference sensor 28 includes a BAW resonator (not shown). The reference sensor 28 is the same as the sensor 2 hereinbefore described. However, the resonant frequency of the BAW resonator included in the reference sensor 28 is not modulated by a resonator temperature.
[0113] The reference oscillator 27 is the same as the oscillator 18 hereinbefore described. The reference oscillator 27 is configured to generate a signal indicative of the resonant frequency of the BAW resonator included in the reference sensor 28. The reference oscillator 27 transmits this signal to the frequency multiplier 24. Thus, according to the third circuitry 3.sub.2, the signal transmitted by the reference sensor 27 corresponds to the second input signal of the frequency multiplier 24.
[0114] In a similar way to the second circuitry 3.sub.2, the second input signal generated by the third circuitry 33 acts as a reference signal to the first input signal. In particular, use of the reference oscillator 27 can help to remove noise from the temperature-modulated resonant frequency signal output by the oscillator 18. The noise may be due to air flow fluctuations, humidity, or other variations in ambient conditions. For example, subjecting the reference sensor 28 to the same ambient conditions as the sensor 2 can help the reference oscillator 27 to provide a compensating effect. This is because the change in resonant frequency due to ambient conditions in the first and second input signals will be the same or similar. This change in resonant frequency will not be indicated in the signal output by the frequency multiplier 24 due to the differential nature of this output signal. Thus, the effect of ambient conditions can compensated through use of the reference oscillator 27.
[0115] Referring also to
[0116] Steps S1.3 to S6.3 of the third method are the same as stets S1.2 to S6.2 of the second method. However, the third method also includes the reference oscillator 27 driving the BAW resonator (not shown) included in the reference sensor 28 such that the BAW resonator resonates (step S0.3). Step S0.3 may occur before step S1.3. Step S0.3 may occur at any point in time before step S4.3.
[0117] The sensor 2 and the reference sensor 27 are both provided in the same sample when operating the BAW device 1 according to the third method.
[0118] In another example of the BAW device 1 including the third circuitry 33, the resonant frequency of the BAW resonator is not modulated by resonator temperature.
[0119] In another example, the reference sensor 28 is modulated by a resonator temperature in the same way as hereinbefore described.
[0120] Use of the third circuitry 33 in the BAW device 1 may help improve the resistance of the signal provided to the processor 20 to noise effects, such as changes in humidity and/or temperature.
[0121] Furthermore, use of the third circuitry 33 may help to address the problem of poor frequency matching between BAW resonator-based devices. In conventional readout circuitry, the generated readout signal is indicative of the raw difference between the frequencies of two devices. This raw difference is often large due to manufacturing variabilities of the devices, which results in a high frequency readout signal. The frequency multiplier 24 of the third circuitry 33 generates a signal which is proportional to the difference between the first and second input signals, which may help prevent a high frequency readout signal.