SYSTEM AND METHOD FOR LOADING A MICROFLUIDIC CHIP
20230372931 · 2023-11-23
Inventors
Cpc classification
B01L2200/0684
PERFORMING OPERATIONS; TRANSPORTING
B01L2400/0436
PERFORMING OPERATIONS; TRANSPORTING
B01L3/502723
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A method of reducing or preventing bubbles in a microfluidic sample liquid is provided. The method comprises providing a microfluidic sample holder comprising an enclosed fluid channel for holding at least part of the sample liquid, and filling at least part of the fluid channel with a sample liquid. The method further comprises: a step of pressurizing the sample liquid in the fluid channel to raise a sample liquid pressure to an elevated pressure higher than an ambient pressure and an operating pressure, a step of maintaining the sample liquid pressure at least at the elevated pressure for a predetermined period to cause dissolving of gas into the sample liquid, and a step of reducing the sample liquid pressure from the elevated pressure to the operating pressure. An associated system is also provided.
Claims
1. A method of reducing or preventing bubbles in a microfluidic sample liquid, comprising: providing a microfluidic sample holder comprising an enclosed fluid channel for holding at least part of the sample liquid, filling at least part of the fluid channel with the sample liquid, closing the fluid channel and pressurizing the sample liquid in the closed fluid channel to raise a sample liquid pressure to an elevated pressure higher than an ambient pressure and an operating pressure, maintaining the sample liquid pressure at least at the elevated pressure for a predetermined period to cause dissolving of gas into the sample liquid, and reducing the sample liquid pressure from the elevated pressure to the operating pressure.
2. The method according to claim 1, wherein the operating pressure is equal to the ambient pressure.
3. The method according to claim 1, further comprising providing an amount of gas in a limited volume in contact with the sample liquid providing a liquid level; wherein at least one of pressurizing the sample liquid in the fluid channel and maintaining the sample liquid pressure at or above the elevated pressure for a predetermined period comprises compressing the gas in the limited volume.
4. The method according to claim 1, wherein the elevated pressure is in a range of about 1-20 Bar (100-2000 kPa) over ambient pressure.
5. The method according to claim 1, further comprising adding an additional amount of sample liquid to the sample liquid.
6. The method according to claim 1, wherein the sample liquid comprises sample particles.
7. The method according to claim 1, comprising providing at least part of the fluid channel with a functionalised wall surface portion.
8. The method according to claim 1, further comprising providing a signal generator for generating an acoustic wave in the sample holder; and providing, using the signal generator, a driving signal to the sample holder generating an acoustic wave in the sample holder.
9. The method according to claim 1, further comprising providing an optical trapping beam for trapping and/or manipulating at least part of a sample in at least part of the channel.
10. A system for filling a microfluidic sample holder, wherein the sample holder comprises an enclosed microfluidic channel provided with a liquid inlet and a liquid outlet and a closure for closing the channel gas- and liquid-tight; a filling system for filling at least part of the microfluidic channel with a sample liquid; and wherein the filling system comprises a controller and a compressor and is configured for controllably pressurizing a sample liquid in the channel when closed, to raise a sample liquid pressure to an elevated pressure higher than an ambient pressure and an operating pressure, maintaining the sample liquid at the sample liquid pressure at least at the elevated pressure for a predetermined period to cause dissolving of gas into the sample liquid for removing from and/or preventing gas bubbles in the sample liquid, and controllably reducing the sample liquid pressure from the elevated pressure to the operating pressure.
11. The system according to claim 10, comprising a sealed or sealable gas reservoir for providing a defined amount of gas in a limited volume in contact with the sample liquid providing a liquid level.
12. The system according to claim 11, wherein the compressor is configured to compress a gas in the gas reservoir to pressurize the liquid.
13. The system according to claim 10, comprising a liquid reservoir in fluid connection with the channel, wherein the liquid reservoir defines a filling direction and at least part of the liquid reservoir comprises a section having an inclined wall section facing towards the filling direction.
14. The system according to claim 10, wherein the sample holder comprises a translucent or transparent portion for optical detection of a liquid level, and wherein the translucent or transparent portion may be provided with a level mark and/or allow optical access to a level mark, and/or at least part of the translucent or transparent portion is formed as a light guide.
15. The system according to claim 10, wherein the sample holder comprises an at least partly opaque portion at or near the liquid inlet and/or the liquid outlet, wherein the opaque portion provides a translucent or transparent portion and/or an aperture, for lighting at least one of a liquid inlet of the channel and a liquid outlet of the channel; wherein in particular in a system according to claim 12 the translucent or transparent portion and/or an aperture is separate from the translucent or transparent portion for optical detection.
16. The system according to claim 13, comprising a sealed or sealable gas reservoir for providing a defined amount of gas in a limited volume in contact with the sample liquid providing a liquid level; and a closure for closing the gas reservoir and/or the liquid reservoir.
17. The system according to claim 10, wherein the sample holder comprises an acoustic wave generator for generating an acoustic wave in at least part of the channel, and/or the system comprises at least one optical tweezer for trapping and/or manipulating at least part of a sample in at least part of the channel.
18. The system according to claim 10, wherein the elevated pressure is in a range of about 1-20 Bar (100-2000 kPa) over ambient press.
19. The method according to claim 8, wherein generating the acoustic wave in the sample holder provides an acoustic force in at least part of the channel for manipulating one or more objects in the sample liquid.
20. The system according to claim 13, wherein the inclined wall section defines a first section having a first inclination and a second section having a second, different inclination.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0074] The above-described aspects will hereafter be more explained with further details and benefits with reference to the drawings showing a number of embodiments by way of example.
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DETAILED DESCRIPTION OF EMBODIMENTS
[0087] It is noted that the drawings are schematic, not necessarily to scale and that details that are not required for understanding the present invention may have been omitted. The terms “upward”, “downward”, “below”, “above”, and the like relate to the embodiments as oriented in the drawings, unless otherwise specified. Further, elements that are at least substantially identical or that perform an at least substantially identical function are denoted by the same numeral, where helpful individualised with alphabetic suffixes.
[0088] Further, unless otherwise specified, terms like “detachable” and “removably connected” are intended to mean that respective parts may be disconnected essentially without damage or destruction of either part, e.g. excluding structures in which the parts are integral (e.g. welded or moulded as one piece), but including structures in which parts are attached by or as mated connectors, fasteners, releasable self-fastening features, etc. The verb “to facilitate” is intended to mean “to make easier and/or less complicated”, rather than “to enable”.
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[0090] The system 1 comprises a microfluidic sample holder 3 comprising a fluid channel 4 providing a holding space 5 for holding a microfluidic sample 7. As shown in
[0091] The sample holder 3 comprises a wall 15 providing the holding space 5 with an optional functionalized wall surface portion 17 to be contacted, in use, by part of the sample 7. Here, the functionalized wall surface portion 17 is provided with the cellular bodies 10 adhered to the surface of the wall 15, possibly with one or more primer layers in between (not shown). As explained in detail below, interaction of the cellular bodies 9 (and/or other objects) with the cellular bodies 10 may be studied with such system. A further wall, e.g. opposite wall 16, may also or alternatively be provided with a (further) functionalized wall surface portion.
[0092] The shown manipulation system 1 comprises a microscope 19 with an optional optical system such as an (optionally adjustable) objective 21 and a camera 23 connected with a computer 25 comprising a controller and a memory 26; more or less optical detectors and/or detectors of other types may be provided. The computer 25 may also be programmed for tracking one or more of the cellular bodies based on signals from the camera 23 and/or for performing microscopy calculations and/or for performing analysis associated with (super resolution) microscopy and/or video tracking, which may be sub-pixel video tracking. The computer or another controller (not shown) may be connected with other parts of the system 1 (not shown) for controlling at least part of the microscope 19 and/or another detector (not shown). In particular, the computer 25 may be connected with one or more of the acoustic wave generator 13, the power supply thereof and the controller 14 thereof, as shown in
[0093] The system further comprises an optional light source 27. The light source 27 may illuminate the sample 7 using any suitable optics (not shown) to provide a desired illumination intensity and intensity pattern, e.g. plane wave illumination, Köhler illumination, etc., known per se. Here, in the system light 31 emitted from the light source 27 is directed through the acoustic wave generator 13 to (the sample 7 in) the sample holder 3 and sample light 33 from the sample 7 is transmitted through the objective 21 and through an optional ocular 22 and/or other optional optics (not shown) to the camera 23.
[0094] The sample light 33 may comprise light 31 affected by the sample (e.g. scattered and/or absorbed) and/or light emitted by one or more portions of the sample 7 itself e.g. by fluorophores attached to the cellular bodies 9 or e.g. generated by bio-, or chemo-luminescence.
[0095] As shown in
[0096] The sample holder 3 is a microfluidic device of the type commonly referred to as a lab-on-a-chip. The sample holder may be a substantially planar device. At least part of the sample holder may be formed by a single piece of material with the channel 4 inside, e.g. glass, injection moulded polymer, etc. (not shown) or by fixing different layers of suitable materials together more or less permanently, e.g. by welding, glass bonding/direct bonding, gluing, taping, clamping, etc., such that the channel 4 and holding space 5 are formed in which the sample 7 may be contained, at least during the duration of an experiment. Forming the sample holder from a single piece of material may have the advantage that it forms an efficient acoustic cavity which enables the generation of high acoustic forces at the functionalized wall. Thus, a monolithic sample holder, at least at the location of the acoustic wave generator 13, may be preferred over an assembled sample holder for improving acoustic coupling, reducing losses and/or preventing local variations.
[0097] Embodiments of a sample holder 3 will be detailed below.
[0098] As shown in
[0099] The fluid flow system 35 may comprise a manipulation and/or control system, possibly associated with the computer 25. The fluid flow system 35 may comprise one or more of reservoirs 37, pumps, valves, and inlet conduits 38 for introducing one or more liquids and outlet conduits 39 for removing one or more liquids, sequentially and/or simultaneously. The sample holder 3 and the fluid flow system 35 may comprise connectors, which may be arranged on any suitable location on the sample holder 3, for coupling/decoupling without damaging at least one of the parts 3, 35, and preferably for repeated coupling/decoupling such that one or both parts 3, 35 may be reusable thereafter. Further, an optional machine-readable mark M or other identifier is attached to the sample holder 3, possibly comprising a memory.
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[0101] On providing a periodic driving signal to the acoustic wave generator 13 a standing wave is generated in the sample holder 3. The standing wave exerts an acoustic force on objects 9, 10 in the sample liquid 11 having a different compressibility (also referred to as acoustic index) than the surrounding sample liquid 11. The signal is selected such that an antinode of the wave is generated at or close to the wall surface (of the sample holder 3 e.g. surface portion 17) and a node N of the wave away from the surface 17, generating a local maximum force on the bodies 9, 10 at or near the surface towards the node. Thus, as explained in detail in WO 2018/083193, incorporated herein by reference, application of the signal may serve to probe adhesion/detachment of the bodies 9 to the surface and/or objects 10 etc. on the surface in dependence of the strength of the force.
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[0104] During and/or after the loading, the sample liquid pressure may be ambient pressure P1.
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[0106] Establishing and maintaining the sample liquid pressure at an elevated pressure may be repeated; it is conceivable that after an initial period of maintaining the elevated pressure, the pressure is reduced but that bubbles considered to have been destroyed grow and/or reappear again to become detectable at a pressure at or near the operating pressure. Repetition of the steps of pressurising the sample liquid and maintaining the sample liquid pressure at an elevated pressure may ensure removal of all bubbles or at least all bubbles negatively affecting the sample and/or use of the sample.
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[0108] During and after the subsequent loading, the target cells 10 entrained in the sample liquid filling and flowing through the sample channel 4 are distributed over the channel 4 and the holding space 5 and left to settle there on a wall of the sample holder 3. Thus, a functionalized wall surface portion 17 is formed, see
[0109] The functionalized wall surface portion 17 may be distributed over the channel 4 beyond the holding space 5, and may extend into conduits 38 and/or 39 if used. The loaded cells 10 may be incubated and/or cultured in the channel 4. At least part of the medium may be refreshed during incubation/culturing. Flow rates over a few tens of nanoliters per minute in microfluidic channels and/or shear stress levels over 1 mPa may be avoided to reduce or prevent shear stress to the cells.
[0110] During and/or after the loading, the sample liquid pressure may be ambient pressure P1.
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[0115] Different embodiments may comprise only a single instance of such combination of steps of pressuring the sample liquid to an elevated pressure and maintaining the elevated pressure, or two instances or rather even more such instances, in particular in case sample liquid is added and/or exchanged more times. However, multiple instances, i.e. re-application of pressure and maintaining such pressure, may not be necessary if addition of new fluids is done in a properly wetted fluid reservoir and/or if trapping of gas is avoided, this may be facilitated if sharp corners and/or rough surfaces are prevented in the reservoir where the new fluid may be introduced. Some sharp corners and rough surfaces may be difficult to avoid in the full microfluidics system, in particular for example at the interfaces between the chip and the rest of the fluidics system. An advantage of the current method is that as long as the system is fully wetted once by pressurization it may be possible to avoid or limit bubble formation at later steps without the need for further pressurization and/or other measures. This leads to more design freedom for microfluidics systems.
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[0118] Note that the terms “inlet” and “outlet” may generally relate to the direction of a fluid flow through the respective structure, rather than specific ports of the sample holder 3, unless one or more one-way flow direction elements (valves, pumps, etc. are provided). E.g., in a variant to the process described above with respect to
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[0126] As discussed above with respect to
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[0130] The sample holder 300 comprises a “chip” 303 in a housing 350.
[0131] The shown housing 350 comprises a bottom shell 351 and an upper shell 353, which here comprises two parts, referred to as chip cover 355, and connector part 357, respectively. The housing 350 holds the chip 303.
[0132] The parts 351, 353 (=355, 357) are attached together around the chip 303, e.g. using bolts 358 as indicated, but other attachment systems could be used, e.g. clamps, and/or be permanently attached, e.g. glued or welded. It is noted that a suitable housing could comprise more or less parts and each part and/or the housing as a whole could be shaped differently than shown here. The housing 350 may be at least partly opaque. Screw bolts 359 are provided as one option for fixing the sample holder 300 to other parts of the system (not shown).
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[0138] In the chip 303 a fluid channel 304 is indicated. The chip 303 may be, as shown, generally planar and the channel 304 is generally U-shaped in such plane. The channel 304 comprises a widened portion 305 which forms a holding space for a sample for experiments. The (channel 304 of) chip 303 comprises an inlet 341 and an outlet 343 for fluid sample materials. The sample holder 303 further is provided with an acoustic wave generator 313 such as a piezo element or other transducer for generating an acoustic wave in the holding space 305.
[0139] The connector part 357 comprises a sample liquid reservoir 381 fluidly connected with the inlet 341 of (the channel 304 of) the chip 303. The liquid reservoir 381 is closeable gas tight with a sealed cap closure 382 (see also
[0140] Referring again to
[0141] A syringe 385, or other fluid reservoir, may be connected with the valve 384 as shown, preferably releasably connected. The syringe 385 comprises a cylinder 386 and a piston 387. In the shown embodiment, the syringe 385 is provided with an optional adjustable clamp 391. The clamp 391 and the syringe 385 are attached to each other, preferably removably attached. The shown exemplary clamp 391 comprises a mount 393 and a pusher 395 threaded into the mount 393. When the clamp 391 and the syringe 385 are operably assembled as shown, the clamp 391 can controllably depress the piston 387 into the cylinder 386 of the syringe 385 by screwing the pusher 395 into or out of the mount 393. Likewise, also or alternatively a desired relative position of the piston 387 and the cylinder 386 may be established and maintained. The assembly of the syringe 385 and the clamp 391 serves as an adjustable compressor as will be set out below.
[0142] Referring back again to
[0143] The first section 397 allows for easy filling as indicated above and possibly for holding relatively large amounts of liquid. This may also facilitate rinsing of the reservoir 381 (and possibly of the channel 304), e.g. for consecutive addition of different liquids, for working with valuable sample materials and/or for cleaning and reuse.
[0144] The second, relatively narrow and steep section 399 facilitates release of bubbles by the tapering shape. In the comparably narrow portion 399 small volume changes in the reservoir 381 are easier noticeable than in a comparably wider portion 397. This facilitates determining small volumes and/or filling the sample holder 303 with such small volumes (typically on the order of about 10 microliters) such as for working with valuable sample materials, e.g. (a sample comprising) patient extracted T-cells. Also, because of the steeper taper of this second section 399, for a given fluid flux there is a relatively small change in the speed of movement of the liquid level (e.g. meniscus) as the liquid level drops or rises in the second section 399, compared to in the first section 397 that is wider and has less steep walls. E.g. during emptying of the reservoir, due to the steep taper of the second section 399 there is only a small acceleration of the liquid level drop as the liquid level approaches the minimum visible liquid level height. This facilitates better control over the liquid level by the user. Bubbles introduced by pipetting or nucleation may be removed by releasing from the wall. Bubbles may release better due to the inclined wall upward facing the liquid level in the filling direction provided by the slight taper, compared to a vertical wall such as in a non-tapered straight reservoir. This may be because chances are reduced that a bubble contacts the wall just released and/or, as the bubble in contact with the reservoir wall rises up there is a smaller chance to contact the opposite wall. This facilitates bubble release. The taper, of the first and/or of the second section may also facilitate guiding a filling device such as a pipette tip to the inlet 341 of the sample holder 303 for delivery of sample material close to the sample holder. This may reduce accumulation or remaining of sample objects in the reservoir 381 which might interfere with measurements and/or manipulation in the channel 304 later on, e.g. when further sample liquids are introduced.
[0145] The reservoir 381 may be provided with one or more level marks M for reference (
[0146] The connector part 357 provides a window 401 for optical detection, in particular visual detection, of a liquid level and/or a level mark in the reservoir 381. The window 401 also allows the user or the system to detect potential bubble issues, in particular by allowing inspection close to the bottom of the reservoir and/or the inlet hole 341 of the chip. For that, at least part of the connector part 357 is transparent, possibly all of the connector part 357, as in the shown embodiment. Preferably most of the reservoir 381 if not all of it is visible through the window 401. The window 401 may be plane or be curved or otherwise formed to provide lens action for magnification and/or otherwise facilitating detecting a liquid level in the reservoir. The orientation of the window 401 and/or further more or less conspicuous optical indicators may urge a user to adopt a predetermined viewing angle and/or direction, thus increasing consistency between detections and reliability of the procedure.
[0147] Due to the translucency and/or transparency of the connector part 357 level indication is facilitated, which may be further assisted by the window 377 enabling access of light “from below”.
[0148] An exemplary method of filling the channel 304 of the sample chip 303 in the sample holder 300 comprises the following steps: [0149] A—Filling the syringe 385 with a known volume of a gas, e.g. 0.5 ml of air. The syringe 385 may be detached from the valve 384 for this. The syringe 385 should then be connected with the valve. Note that a three-way valve (or more than three ways) could be used for filling the syringe with another gas and/or for filling the syringe 385 without removal from the valve 384. [0150] B—Filling the liquid reservoir 381 with a known quantity of a sample liquid. E.g., 0.3 ml of aqueous solution Phosphate Buffered Saline (PBS). The known quantity may be determined by a level mark in the reservoir 381 and/or by using a calibrated pipette. Preferably, bubble formation during filling is prevented or minimised. [0151] C—Filling the sample channel 304 with the sample liquid. In the present method this is done by suction of the liquid through the channel using the syringe 385 by retracting the piston (and setting the valve 384 open between the syringe 385 and the sample holder 303). The desired amount of retraction may be determined from indications on the syringe but it is preferred that (receding of) a liquid level in the reservoir 381 to a predetermined height (possibly indicated with a level mark on or in (the reservoir 381 of) the system 300 is used as a gauge. The resultant syringe configuration is maintained thereafter until in step F below. [0152] D—Re-filling the liquid reservoir 381 with a further known quantity of a sample liquid. E.g., again 0.3 ml of aqueous solution PBS. The known quantity may be determined by a level mark in the reservoir 381. Preferably, bubble formation is prevented or minimised. The valve 384 may remain open or be closed between the syringe 385 and the chip 303. [0153] E—Close the reservoir 381 liquid- and gas tight with the sealing cap 382. The valve 384 may be open or closed. [0154] F—Pressurize the sample liquid in the fluid channel 304 using the syringe 385 provided with the clamp 391. This may comprise one or more of the following sub-steps: [0155] F1—Ensure that the conduit is liquid-filled and that a liquid level in the syringe 385 perpendicular to the conduit entrance, e.g. by orienting the syringe vertical with the piston up and the syringe-outlet down, so that no bubbles are accidentally introduced into a conduit and/or the channel. [0156] F2—If not already done so previously, attach the clamp 391 to the syringe 385. [0157] F3—While maintaining the orientation discussed in substep F1, with the valve 384 open compress the gas in the syringe 385 by depressing the piston 387 for a predetermined amount and fixing the piston 387 at the desired position to pressurise and maintain the gas at the thus established desired elevated pressure. Note that by closing off of the reservoir 381 in substep E the pressure may be built up since the opposite ends of the sample holder are sealed. In case of a sample holder comprising plural interconnected channels inside the chip, all in- and outlets should be sealed liquid- and gas tight for the pressurization.
[0158] Note that pressurisation may be applied from either an inlet-side or an outlet-side of the channel. E.g. pressurisation could also be provided from the side of or on the reservoir. In such case, the same or a further assembly comprising a syringe and a clamp could be connected with (a modified version of) the cap 382 (not shown), possibly via a suitable port on a multi-port valve replacing the shown valve 384. [0159] G—Maintaining the sample liquid pressure at least at the elevated pressure for a predetermined period to cause dissolving of gas into the sample liquid. Particularly if the liquid level of the thus-pressurised system is on the sample holder side of the valve 384 instead of on the syringe side, the valve may also be closed to maintain the elevated pressure without having to rely on the syringe and clamp. [0160] H—Reducing the sample liquid pressure from the elevated pressure to the operating pressure by relaxing the clamp and retracting the piston from the syringe gently to the desired position associated with the operating pressure. This may mean retracting the piston to the position at the end of step C above.
[0161] The disclosure is not restricted to the above described embodiments which can be varied in a number of ways within the scope of the claims.
[0162] For instance another compressor than a syringe with or without a clamp may be used. The compressor may be computer-controlled. Also, the sample holder may be designed and/or used for other types of microfluidic experiments and/or purposes than acoustic force measurements and/or optical tweezers experiments.
[0163] Elements and aspects discussed for or in relation with a particular embodiment may be suitably combined with elements and aspects of other embodiments, unless explicitly stated otherwise.