BIOREACTOR SYSTEMS AND METHODS FOR CULTURING CELLS
20230374432 · 2023-11-23
Inventors
Cpc classification
International classification
Abstract
In particular, the present disclosure relates to apparatus, systems and methods for culturing cells, e.g., mammalian cells, and in particular instances, mammary cells. The present disclosure describes the use of various 3D cell scaffolds, in particular hollow fiber bioreactors, for the cell seeding, proliferation and differentiation of the cells (e.g., mammalian cells such as mammary cells). The use of magnetic mechanisms for moving the cell scaffold relative to the bioreactor vessel is disclosed.
Claims
1-68. (canceled)
69. An apparatus comprising: a) a vessel having an exterior surface and an interior surface defining a sealed cell culture chamber, the vessel having a longitudinal axis, and a plurality of fluid inlet ports and a plurality of fluid outlet ports; b) a cell scaffold secured to a mount, wherein the mount and the cell scaffold are disposed within the sealed cell culture chamber and configured to move along a longitudinal axis of the vessel, wherein the cell scaffold is not fixed to the sealed cell culture chamber, wherein the mount comprises a magnetically responsive material; and c) one or more external magnets disposed along the exterior surface of the vessel and configured to magnetically engage the mount upon coupling to the magnetically responsive material.
70. The apparatus of claim 69, wherein the mount and the cell scaffold are configured to be selectively movable between at least a first position and a second position relative to the vessel along the longitudinal axis.
71. The apparatus of claim 69, wherein the vessel is cylindrical in shape and has a top end and a bottom end, wherein the bottom end is removably fixed to a base mechanism, and the top end is removable.
72. The apparatus of claim 71, wherein the base mechanism is configured to move relative to the mount and the cell scaffold.
73. The apparatus of claim 71, wherein the top end of the vessel comprises a magnet and is configured to magnetically engage the mount with a stronger force than the one or more external magnets to secure the mount in the vessel.
74. The apparatus of claim 73, wherein the magnet comprises one or more of an electromagnet, a strong magnet, a permanent magnet, and a neodymium magnet.
75. The apparatus of claim 69, wherein the mount is configured to be selectively movable relative to the vessel between at least a first position and a second position along the longitudinal axis, and wherein movement of the one or more external magnets between the first position and the second position is capable of moving the mount within the sealed cell culture chamber between the first position and the second position.
76. The apparatus of claim 69, wherein the cell scaffold comprises one or more of a plurality of hollow fibers, flat sheet membrane, matrix, cage with macro carriers, and porous membrane bag with macro carriers, or any combination thereof.
77. The apparatus of claim 76, wherein the plurality of hollow fibers, flat sheet membrane, matrix, cage with macro carriers, and porous membrane bag with macro carriers comprise a surface configured to receive cell seeding.
78. The apparatus of claim 76, wherein the plurality of hollow fibers are semipermeable and define an intracapillary space and an extracapillary space, and wherein the intracapillary space is configured to contain a first fluid, and the extracapillary space is configured to contain a second fluid.
79. The apparatus of claim 69, wherein the mount defines a plurality of holes extending therethrough substantially along the longitudinal axis, and wherein the plurality of holes is of a size to permit the transport of a gas or a nutrient therethrough and prevent the transport of a cell therethrough.
80. The apparatus of claim 69, wherein the plurality of fluid inlet ports and the plurality of fluid outlet ports are individually controlled to regulate liquid and gas flow.
81. The apparatus of claim 69, wherein the mount has a top surface and a bottom surface, and the cell scaffold is removably secured to the bottom surface of the mount.
82. The apparatus of claim 69, wherein the vessel further comprises a sampling port configured for aseptically extracting cell culture media.
83. A cell scaffold cartridge comprising: a mount configured to be disposed within a cell culture chamber of a vessel and move along a longitudinal axis of the vessel, wherein the mount comprises a magnetically responsive material; and a cell scaffold secured to the mount and configured to move along the longitudinal axis of the vessel, wherein the cell scaffold is not fixed to the cell culture chamber.
84. The cell scaffold cartridge of claim 83, wherein the mount has a top surface and a bottom surface, wherein the cell scaffold is removably secured to the bottom surface of the mount.
85. The cell scaffold cartridge of claim 83, wherein the cell scaffold is one or more of a plurality of hollow fibers, flat sheet membrane, matrix, cage with macro carriers, porous membrane bag with macro carriers, or any combination thereof.
86. The cell scaffold cartridge of claim 85, wherein the plurality of hollow fibers, flat sheet membrane, matrix, cage with macro carriers, and porous membrane bag with macro carriers comprise a surface configured to receive cell seeding.
87. The cell scaffold cartridge of claim 83, wherein the plurality of hollow fibers are semipermeable and define an intracapillary space and an extracapillary space, and wherein the intracapillary space is configured to contain a first fluid, and the extracapillary space is configured to contain a second fluid.
88. The cell scaffold cartridge of claim 83, wherein the mount defines a plurality of holes extending therethrough substantially along the longitudinal axis, and wherein the plurality of holes is of a size to permit the transport of a gas or a nutrient therethrough and prevent the transport of a cell therethrough.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The novel features of the invention are set forth with particularity in the appended claims. A better understanding of the features and advantages of the present invention will be obtained by reference to the following detailed description that sets forth illustrative embodiments, in which the principles of the invention are utilized, and the accompanying drawings (also “Figure” and “FIG.” herein), of which:
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DETAILED DESCRIPTION
[0026] While various embodiments of the invention have been shown and described herein, it will be obvious to those skilled in the art that such embodiments are provided by way of example only. Numerous variations, changes, and substitutions may occur to those skilled in the art without departing from the invention. It should be understood that various alternatives to the embodiments of the invention described herein may be employed.
[0027] It should be understood that the specific order or hierarchy of steps in the processes or methods disclosed herein is an example. Based upon design preferences, it is understood that the specific order or hierarchy of steps in the processes or methods may be rearranged while remaining within the scope of the present disclosure. Any accompanying method claims present elements of the various steps in a sample order and are not meant to be limited to the specific order or hierarchy presented.
[0028] Disclosed herein is an apparatus that includes a vessel having an exterior surface and an interior surface defining a sealed cell culture chamber, the vessel having a longitudinal axis, and a plurality of fluid inlet ports and a plurality of fluid outlet ports; a cell scaffold secured to a mount, said mount and said cell scaffold disposed within the sealed cell culture chamber and configured to move along the longitudinal axis relative to the vessel, said mount including a magnetically responsive material; and one or more external magnets disposed along the exterior surface of the vessel and configured to magnetically engage the mount upon coupling to the magnetically responsive material.
[0029] In an embodiment, the cell scaffold can be any type of structure whereby cells can adhere to a surface and be cultured to grow, proliferate or differentiate. 3D cell scaffolds, which can be made of polymeric biomaterials, have the advantage of providing a structural support for cell attachment and tissue development. Cell scaffolds can allow for recapitulation of the extracellular environment of cells by providing attachment sites, the ability for cells to grow in 3D shape, and for some of them, rigidity or other biophysical cues of this environment and associated soluble factors (e.g., growth factors, paracrine signaling, immune system signals, etc.). This is in contrast to traditional 2D cell cultures in which cells are grown in a flat monolayer on a plate. The present invention contemplates the use of either 2D or 3D scaffolds and their respective use will depend on the user. 3D cell cultures can be grown with or without a supporting scaffold. 3D cell culture may be performed within a supporting scaffold to allow growth in all directions. Types of scaffold may include hydrogels: Polymeric material containing a network of crosslinked polymer chains that can absorb and retain water. Hydrogels can be derived from animals (e.g., Matrigel®, collagen, gelatin, hyaluronic acid, or other polymeric material or peptide) or plants or algae, (e.g., alginate, agarose), or synthesized from chemicals (e.g., QGel® Matrix, acrylamide and bis-acrylamide, polymethyl methacrylate). A hydrogel may comprise one or more polymer chains and may comprise one or more polymer groups (e.g., copolymer, block polymer). A hydrogel may be functionalized, e.g., using crosslinkers, such as heterobifunctional crosslinkers (e.g., NETS-ester, Sulfo-SANPAH, etc.) to link a protein or peptide (e.g., collagen, Matrigel®, hyaluronic acid, RGD peptide, etc.); Inert matrices: Sponge-like membranes made of polymers (e.g., polystyrene) which contain pores for cells to proliferate and grow. In some embodiments, the bioreactor may comprise a hollow fiber system, which can deliver media to the cells in a manner akin to the delivery of blood through the capillary networks in vivo.
[0030] The hollow fiber bioreactor design may be used in the production of several different products, e.g., secreted products, proteins, sugars, lipids, etc., from cells, e.g., mammalian cells, for the production of cells and in tissue engineering applications, such as bioartificial organs. The possibility of maintaining these systems at near tissue densities can result in an increased per cell productivity, making high concentrations of both products and cells available. Cells may be inoculated or seeded outside the fibers in the extracapillary (EC) space; medium is circulated from a reservoir, through the fiber intracapillary (IC) space, and returned to the reservoir afterwards. The semi-permeable fiber membrane may be characterized as ultrafiltrative (molecular weight cutoff of 10-100 kDa) or microporous (0.1-0.2 μm pores). In an embodiment, the plurality of hollow fibers are semipermeable and define an intracapillary space and an extracapillary space, wherein the intracapillary space is configured to contain a first fluid, and the extracapillary space is configured to contain a second fluid.
[0031] Hollow fiber bioreactors may resemble the capillary network in vivo and deliver nutrients and other required molecules in a fast, efficient and reliable fashion. Their high surface area to occupied volume ratio allows the delivery of these molecules, and that is particularly true in cases where the overall volume does matter, such as in attempts for scaling-up. In addition to the use of hollow fibers, other systems can be used, for example, a flat sheet membrane, matrix, cage with macro carriers, or a porous membrane bag with macro or micro carriers, any of which may include a surface configured to receive cell seeding.
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[0033] In an embodiment, the first external mechanism that can be secured to the top end 101 can be fixed, and the second external mechanism 104 can move relative to the first external mechanism such that as the second external mechanism moves, the top end 101, mount 103 and cell scaffold 105 move in unison along the longitudinal axis of the bioreactor vessel 100. Alternatively, it is contemplated that the second external mechanism 104 is fixed, and the first external mechanism can be secured to the top end 101 and can move the top end 101, mount 103 and cell scaffold 105 in unison along the longitudinal axis of the bioreactor vessel 100. In effect, the first external mechanism and the second external mechanism move relative to one another along the longitudinal axis of the bioreactor vessel 100, thereby causing top end 101, mount 103 and cell scaffold 105 to likewise move in unison along the longitudinal axis of the bioreactor vessel 100. The longitudinal axis may be, in some instances, a vertical axis.
[0034] In an embodiment, the vessel or a component thereof or a component coupled thereto (e.g., the first external mechanism or the second external mechanism) may comprise a movement actuator. The movement actuator may be, for example, a hydraulic actuator, a pneumatic actuator, an electric actuator, a thermal actuator, a mechanical actuator, a magnetic actuator, or a combination thereof. The movement actuator may be used to move the cell scaffold along the longitudinal axis within the vessel, or along a different direction from the longitudinal axis. The movement actuator may be configured to automatically move an external mechanism.
[0035] In some instances, the movement actuator comprises magnets, which may be positioned external to the bioreactor vessel and can move relative to the bioreactor vessel itself. This can be achieved by any number of mechanisms and configurations. For example, the external magnets (e.g., as depicted in 102) can be fixably mounted to a stationary support while the vessel is fixed to a support that moves; alternatively, the external magnets can be mounted to a moveable support while the vessel is mounted to a stationary support; or in another embodiment, the external magnets can be fixed to a first movable support and the vessel fixed to a second moveable support so that both components are capable of movement. The movement of the external magnets relative to the vessel can be achieved without limitation to any particular design. In each case, the movement of the external magnets along the longitudinal axis of the vessel results in the movement of the cell scaffold, including the cells adhered thereto, along such axis. By this movement, the cells and cell scaffold can be withdrawn from the cell culture media and exposed to the gas environment of the vessel chamber for any predetermined period of time, and then reinserted into the cell culture media. The cells and cell scaffold may be configured to be disconnected and reconnected in any convenient or useful order or duration. Various control systems can be implemented to control the rate of withdrawal, the exposure time of the cells to the gas, and exposure time of the cells to the liquid cell culture media.
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[0037] Cell culture product can be any product produced by a cell (e.g., mammalian cell) in culture. Such products can include, in non-limiting examples, proteins, peptides, antibodies, antibody fragments, hormones, polypeptides, lipids, carbohydrates, metabolites, and the like. In some embodiments, the cells are mammary cells and the cell product is a milk product. The culture of mammary cells can produce a product very similar to natural milk. The systems, apparatus and methods disclosed herein are highly suitable for large-scale and high-throughput manufacturing of such cell products.
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[0039] In some instances, the cell scaffold 205, and optionally the mount 202 and/or top end 201, may be configured to move within the vessel in a non-longitudinal direction. For instance, the cell scaffold 205 may be moved radially, laterally, or along a non-lateral or non-longitudinal axis. The cell scaffold 205 may rotate or otherwise be translated to a different position within or external to the vessel.
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[0048] The various components described herein can be made using any suitable material for the intended purpose, including but not limited to, a polymeric material, metal, alloy, composite, or any combination thereof.
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[0050] Within this disclosure, each range of values recited herein includes all combinations and sub-combinations of ranges, as well as specific numerals contained therein. All publications and patent applications cited in this specification are herein incorporated by reference to the extent not inconsistent with the description herein and for all purposes as if each individual publication or patent application were specifically and individually indicated to be incorporated by reference for all purposes.
[0051] The foregoing detailed description has set forth various embodiments of the devices and/or processes, and/or examples. Insofar as examples contain one or more functions and/or operations, it will be understood by those within the art that each function and/or operation within such examples can be implemented, individually and/or collectively, by a wide range of hardware, software, firmware, or virtually any combination thereof.
[0052] The herein described components (e.g., processes), devices, and objects and the description accompanying them are used as examples for the sake of conceptual clarity and that various configuration modifications using the disclosure provided herein are within the ordinary skill of those in the art. Consequently, as used herein, the specific examples set forth and the accompanying description are intended to be representative of their more general classes. In general, use of any specific example herein is also intended to be representative of its class, and the non-inclusion of such specific components (e.g., processes), devices, and objects herein should not be taken as indicating that limitation is desired.
[0053] While the inventive features have been particularly shown and described with reference to preferred embodiments thereof, it will be understood by those in the art that the foregoing and other changes may be made therein without departing from the spirit and the scope of the disclosure. Likewise, the various diagrams may depict an example architectural or other configuration for the disclosure, which is done to aid in understanding the features and functionality that can be included in the disclosure. The disclosure is not restricted to the illustrated example architectures or configurations but can be implemented using a variety of alternative architectures and configurations. Additionally, although the disclosure is described above in terms of various example embodiments and implementations, it should be understood that the various features and functionality described in one or more of the individual embodiments are not limited in their applicability to the particular embodiment with which they are described. They instead can be applied alone or in some combination, to one or more of the other embodiments of the disclosure, whether or not such embodiments are described, and whether or not such features are presented as being a part of a described embodiment. Thus, the breadth and scope of the present disclosure should not be limited by any of the above-described embodiments.
[0054] With respect to the use of substantially any plural or singular terms herein, the reader can translate from the plural to the singular or from the singular to the plural as is appropriate to the context or application. The various singular/plural permutations are not expressly set forth herein for sake of clarity.
[0055] The herein described subject matter sometimes illustrates different components contained within, or connected with, different other components. It is to be understood that such depicted architectures are merely examples, and that, in fact, many other architectures can be implemented that achieve the same functionality. In a conceptual sense, any arrangement of components to achieve the same functionality is effectively “associated” such that the designated functionality is achieved. Hence, any two components herein combined to achieve a particular functionality can be seen as “associated with” each other such that the designated functionality is achieved, irrespective of architectures or intermediate components. Likewise, any two components so associated can also be viewed as being “operably connected,” or “operably coupled,” to each other to achieve the designated functionality, and any two components capable of being so associated can also be viewed as being “operably couplable,” to each other to achieve the designated functionality. Specific examples of operably couplable include but are not limited to physically mateable or physically interacting components or wirelessly interactable or wirelessly interacting components or logically interacting or logically interactable components.
[0056] While particular aspects of the present subject matter described herein have been shown and described, it will be apparent to those in the art that, based upon the teachings herein, changes and modifications may be made without departing from this subject matter described herein and its broader aspects and, therefore, the appended claims are to encompass within their scope all such changes and modifications as are within the true spirit and scope of this subject matter described herein. Furthermore, it is to be understood that the invention is solely defined by the appended claims. In general, terms used herein and especially in the appended claims (e.g., bodies of the appended claims) are generally intended as “open” terms (e.g., the terms “include,” “includes,” or “including” should be interpreted as “including but not limited to,” the term “having” should be interpreted as “having at least”). If a specific number of an introduced claim recitation is intended, such an intent will be explicitly recited in the claim, and in the absence of such recitation no such intent is present. For example, as an aid to understanding, the following appended claims may contain usage of the introductory phrases “at least one” and “one or more” to introduce claim recitations. However, the use of such phrases should not be construed to imply that the introduction of a claim recitation by the indefinite articles “a” or “an” limits any particular claim containing such introduced claim recitation to inventions containing only one such recitation, even when the same claim includes the introductory phrases “one or more” or “at least one” and indefinite articles such as “a” or “an” (e.g., “a” and/or “an” should typically be interpreted to mean “at least one” or “one or more”); the same holds true for the use of definite articles used to introduce claim recitations. In addition, even if a specific number of an introduced claim recitation is explicitly recited, those skilled in the art will recognize that such recitation should typically be interpreted to mean at least the recited number (e.g., the bare recitation of “two recitations,” without other modifiers, typically means at least two recitations, or two or more recitations). Furthermore, in those instances where a convention analogous to “at least one of A, B, and C, etc.” is used, one having skill in the art would understand the convention (e.g., “compositions having at least one of A, B, and C” would include but not be limited to, compositions that have A alone, B alone, C alone, A and B together, A and C together, B and C together, and/or A, B, and C together, etc.). In those instances where a convention analogous to “A, B, or C” is used, one having skill in the art would understand the convention (e.g., “a composition having A, B, or C” would include but not be limited to compositions that have A alone, B alone, C alone, A and B together, A and C together, B and C together, and/or A, B, and C together, etc.).
[0057] Whenever the term “at least,” “greater than,” or “greater than or equal to” precedes the first numerical value in a series of two or more numerical values, the term “at least,” “greater than” or “greater than or equal to” applies to each of the numerical values in that series of numerical values. For example, greater than or equal to 1, 2, or 3 is equivalent to greater than or equal to 1, greater than or equal to 2, or greater than or equal to 3.
[0058] Whenever the term “no more than,” “less than,” or “less than or equal to” precedes the first numerical value in a series of two or more numerical values, the term “no more than,” “less than,” or “less than or equal to” applies to each of the numerical values in that series of numerical values. For example, less than or equal to 3, 2, or 1 is equivalent to less than or equal to 3, less than or equal to 2, or less than or equal to 1.
[0059] While various aspects and embodiments have been disclosed herein, other aspects and embodiments will be apparent to one skilled in the art. The various aspects and embodiments disclosed herein are for purposes of illustration and are not intended to be limiting, with the true scope and spirit being indicated by the following claims.