METHOD OF INSPECTION OF ROD SHAPED ARTICLES
20230371580 · 2023-11-23
Inventors
Cpc classification
International classification
A24C5/34
HUMAN NECESSITIES
Abstract
The invention relates to a method of inspection of rod-shaped articles, the method comprising: —providing a first drum having a plurality of seats; —providing at least one seat of the plurality of seats of the first drum with an inductive sensor comprising a coil; —providing the at least one seat of the plurality of seats of the first drum with a rod-shaped article including a first susceptor, the first susceptor comprising a conductive material; —inserting the rod-shaped article in the coil of the inductive sensor; —detecting a maximum value or a minimum value of a parameter function of the impedance of the coil during the insertion of the rod-shaped article; —discarding the rod-shaped article on the basis of the maximum value or the minimum value of the parameter function of the impedance.
Claims
1. Method of inspection of rod-shaped articles, the method comprising: providing a first drum having a plurality of seats; providing at least one seat of the plurality of seats of the first drum with an inductive sensor comprising a coil; providing the at least one seat of the plurality of seats of the first drum with a rod-shaped article including a first susceptor, the first susceptor comprising a conductive material; inserting the rod-shaped article in the coil of the inductive sensor; detecting a maximum value or a minimum value of a parameter function of an impedance of the coil during the insertion of the rod-shaped article; discarding the rod-shaped article on a basis of the maximum value or the minimum value of the parameter function of the impedance.
2. The method according to claim 1, including: comparing the maximum value or the minimum value of a parameter function of the impedance with a threshold; discarding the rod-shaped article on the basis of the comparison.
3. The method according to claim 1, comprising: measuring a length of the first susceptor on the basis of the maximum value or the minimum value of the parameter function of the impedance of the coil during the insertion of the rod-shaped article.
4. The method according to claim 1, comprising: measuring the parameter function of the impedance of the coil as a function of time during the insertion of the rod-shaped article.
5. The method according to claim 4, comprising: measuring a length of the first susceptor on the basis of a profile defined by the parameter function of the impedance of the coil as a function of time during the insertion of the rod-shaped article in the coil.
6. The method according to claim 1, wherein the first susceptor has a nominal length and the step of providing at least one seat of the plurality of seats of the first drum with an inductive sensor comprising a coil includes: providing at least one seat of the plurality of seats of the first drum with an inductive sensor comprising a coil having a length longer than the nominal length of the first susceptor.
7. The method according to claim 1, wherein the rod-shaped article has a longitudinal axis and the first drum has a rotational axis, and wherein the step of providing the at least one seat of the plurality of seats of the first drum with a rod-shaped article including a first susceptor includes: providing the at least one seat of the plurality of seats of the first drum with the rod-shaped article having the longitudinal axis substantially parallel to the rotational axis.
8. The method according to claim 1, wherein the rod-shaped article has a first end and a second end, and the first susceptor is located at the first end of the rod-shaped article, and wherein the step of inserting the rod-shaped article in the coil of the inductive sensor comprises: inserting the rod-shaped article in the coil of the inductive sensor so that the first end of the rod-shaped article is located within the coil.
9. The method according to claim 1, wherein the step of discarding the rod-shaped article on the basis of the maximum value or the minimum value of the parameter function of the impedance comprises: discarding the rod-shaped if the maximum value or the minimum value of the parameter function of the impedance is outside a pre-set range.
10. The method of inspection of rod-shaped articles according to claim 1, wherein the rod-shaped article has a first end and a second end and a second susceptor, the first susceptor being located at the first end of the rod-shaped article and the second susceptor being located at the second end of the rod-shaped article, and wherein the method comprises: providing a second drum having a plurality of seats; providing at least one seat of the plurality of seats of the second drum with an inductive sensor comprising a coil; transferring the rod-shaped article from the first drum to the second drum so that the rod-shaped article is housed in the at least one seat of the plurality of seats of the second drum; inserting the rod-shaped article in the coil of the inductive sensor of the second drum so that the second end of the rod-shaped article is within said coil; detecting a maximum value or a minimum value of the parameter function of the impedance of said coil during the insertion of the rod-shaped article; discarding the rod-shaped article on the basis of the maximum value or the minimum value of the parameter function of the impedance.
11. The method according to claim 1, wherein the step of inserting the rod-shaped article in the coil of the inductive sensor comprises: sliding the rod-shaped article on a bottom surface of the seat so as to insert the rod-shaped article in the coil.
12. The method according to claim 11, wherein the step of sliding the rod-shaped article on a bottom surface of the seat so as to insert the rod-shaped article in the coil comprises: pushing the rod-shaped article inside the coil by means of an air flow.
13. The method according to claim 1, wherein the coil includes a first semi-coil and a second semi-coil, the first semi-coil and the second semi-coil being movable from a first operative position where the first semi-coil and the second semi-coil are in contact to each other forming the coil where current can flow to a second operative position where the first semi-coil and the second semi-coil are separated from each other and no current can flow, and vice-versa, wherein the step of inserting the rod-shaped article in the coil of the inductive sensor comprises: moving the first semi-coil and the second semi-coil from the second operative position to the first operative position.
14. The method according to claim 1, comprising the step of: calibrating the inductive sensor using a rod-shaped article including a first susceptor or a second susceptor or both having a length equal to a nominal length.
15. The method according to claim 1, wherein the rod-shaped article includes a component of an aerosol generating article.
Description
[0148] Examples will now be further described with reference to the figures in which:
[0149]
[0150]
[0151]
[0152]
[0153]
[0154]
[0155]
[0156]
[0157]
[0158]
[0159]
[0160]
[0161] With initial reference to
[0162] Preferably, the rod-shaped article 60 comprises several components of an aerosol generating article, for example a complete aerosol generating article.
[0163] The aerosol-generating article 60 comprises for example a plurality of elements assembled in the form of a rod. The plurality of elements may comprise a plug element 11, an aerosol-forming substrate 10 in the form of a tobacco plug, a susceptor material 12 positioned within the aerosol-forming substrate 10, a hollow acetate tube 16, a further hollow acetate tube 18, a mouthpiece 2, and an outer wrapper 22. The aerosol-generating article 60 comprises a mouth end 24 and a distal end 26. The rod-shaped article 60 defines a longitudinal axis 61.
[0164] Preferably, the plurality of elements above listed develops along the longitudinal axis 61 of the rod-shaped article 60 one after the other. Preferably, all the elements have the same diameter.
[0165] Preferably, a cross section of the rod-shaped article 60 along a plane perpendicular to its longitudinal axis 61 is a circle.
[0166] The rod-shaped article 60 comprises an outer surface 13, preferably substantially cylindrical, which extends along the longitudinal axis 61. The longitudinal axis 61 of the rod-shaped article 60 may correspond to the axis of the cylinder.
[0167] The aerosol forming substrate 10 may include homogenized tobacco material.
[0168] The susceptor 12 is preferably in thermal contact with the aerosol forming substrate 10 such that, when the susceptor is inductively heated, heat is transferred to the aerosol forming substrate 10 and aerosol is thereby released. Preferably, the susceptor 12 is completely surrounded by the tobacco material forming the aerosol forming substrate 10.
[0169] As shown in the example of
[0170] The susceptor 12 is realized in a conductive material. Preferably, the susceptor is realized in metal and, in some embodiments, it is realized in ferromagnetic material.
[0171] According to preferred embodiments, as in
[0172]
[0173] For the sake of clarity, the inspection device 100 is only partially shown in
[0174] As it will be apparent from the following description, the inspection device 100 is adapted to control the quality of rod-shaped articles 60, and in particular of the susceptor 12.
[0175] Quality control provided by inspection device 100 may entail checking either the presence, integrity or precise position of the susceptor 12, as well as further characteristics of the latter.
[0176] By way of non-limiting example, such characteristics may include on ore more of the following: length of the susceptor, thickness of the susceptor, deviation of the susceptor from a rectilinear development, deviation of the susceptor's axis from parallelism with the longitudinal axis 61 of the rod-shaped article 60, electromagnetic properties of the susceptor.
[0177] Also, the quality control may take place at any stage of the manufacturing process of the aerosol generating article. This means that the rod-shaped article 60 could be checked when the aerosol forming substrate 10 is joined to the mouth piece filter element 2, or to any other component to be fixed thereto, or the aerosol forming substrate 10 including the susceptor 12 can be checked on its own.
[0178] With again reference to
[0179] In some embodiments, the drum 4 is cylindrical shaped and, preferably, the outer surface 40 onto which the seats 41 are located corresponds to the lateral surface of the cylinder.
[0180] It will be appreciated that the seats 41 are preferably dimensioned and shaped in order to receive, at least partially, the rod-shaped article 60. Preferably, the dimensions and shapes of the seats 41 are selected so as to either receive the rod-shaped article 60. More in general, quality control preferably includes positioning the rod-shaped article 60 in one of the seats 41.
[0181] Positioning of the rod-shaped article 60 may occur either by using a suitable positioning device, not shown in the drawings, or by transferring the rod-shaped article 60 in any other possible manner, for example from another drum or conveyor.
[0182] In some embodiments, the inspection device 100 may be included in an apparatus for manufacturing aerosol generating articles and the rod-shaped article 60 may be transferred to the inspection device 100 from a conveyor element of the apparatus.
[0183] Preferably, drum 4 is a rotating drum having a rotational axis 67. Accordingly, the drum 4 allows to transfer the rod-shaped article 60 from a first position to a second position, preferably forming an entry where it is positioned on the seat and an exit positon where it is removed from the seat. The first position and the second position (not depicted in the drawing 3) are separated by an angular rotation of the drum.
[0184] In some embodiments, the seats 41 may be oblong shaped, so as to define a respective seat axis 42. Preferably, the seat axis 42 of the seat 41 and the rotational axis 67 are parallel to each other. Preferably all axes 42 of the plurality of seats 41 are parallel to each other.
[0185] The seats 41 are preferably formed on an outer surface 40 of the drum 4. The seats 41 may be in the form of recesses realized on the outer surface 40 of the drum 4.
[0186] Nevertheless, it is well evident that seats 41 may be defined by other elements on the outer surface of the drum 4, for example fixed thereto and radially projecting therefrom.
[0187] Preferably, the drum 4 defines a front face 64 and a rear face (not visible in the figures). The rear face is axially opposite to the front face 64.
[0188] In some embodiments, the seats 41 extends from the front face 64 to the rear face, that is the seats may be provided with opposed open ends.
[0189] In this manner, the rod-shaped article 60 may be received in the seat 41 by approaching it laterally, preferably by sliding along the direction define by the seat axis 42.
[0190] As shown in the embodiment of
[0191] In some embodiments, the rotational axis 67 of the drum 4 is substantially horizontal.
[0192] The seats 41 may be configured such that the rod-shaped article 60 is discharged from the seat 41, when it reaches a specific angular position along rotational axis 67 in which gravity acts on the rod-shaped articles 60 in order to release it from the drum 4.
[0193] The inspection device 100 further comprises an inductive sensor 5 positioned at least at one of the plurality of seats 41. It will be appreciated that although the embodiment of
[0194] Also, according to further possible embodiments, inductive sensors 5 may be provided at selected seats 41, for example at predetermined angular distance.
[0195] Preferably, the inductive sensor 5 includes a coil 51 defining an inner volume 50 large enough to receive therein at least an end of the rod-shaped article 60.
[0196]
[0197] Preferably, the coil 51 defines a coil axis 70 and has an internal diameter 71 comprised between 10 millimetres and 18 millimetres and, more preferably, comprised between 12 millimetres and 16 millimetres. Preferably, the internal diameter 71 of the coil 51 is 14 millimetres.
[0198] It will be appreciated that the above diameters are selected in order to make the coil 51 wide enough to receive therein the mouth end 24 or the distal end 26 of the rod-shaped article 60 but, at the same time, to avoid bulky elements to be used in the inspection device 100.
[0199] In some embodiments, the length of the coil 51 is adapted to wholly house therein the rod-shaped article 60.
[0200] Preferably, the length 72 of the coil is comprised between 20 millimetres and 40 millimetres, more preferably, comprised between 25 millimetres and 35 millimetres. Preferably, the length 72 of the coil 51 is 32 millimetres.
[0201] In some embodiments, the coil 51 is formed by a pair of parallel wounded-up wires.
[0202] Preferably, the coil 51 comprises a number of total turns comprised between 26 and 46. More preferably, the number of turns is comprised between 30 and 42. Preferably, the number of turns is 32.
[0203] In case the coil 51 is formed by a pair of wires, each wire may comprise half of the total number of turns mentioned above.
[0204] The coil 51 is preferably cylindrically shaped. Preferably, the coil 51 is positioned at the seat so that the coil axis 70 is parallel to the seat axis 42.
[0205] The presence of the susceptor 12 in the rod-shaped article 60 may be sensed by moving the rod-shaped article 60 relative to coil 51 and by considering a variation in a feedback signal generated by the interaction between the susceptor 12 and the coil 51.
[0206] To this end, in some embodiments as in
[0207] It will be appreciated that such variation of the signal may be caused either by moving the coil 51 with respect to the rod-shaped article 60, as in the example of
[0208] In general, it will be appreciated that the inductive sensor 5 may generate an alternative magnetic field in the coil 51 which is altered when passed through by the susceptor 12. More in general, the inductive sensor 5 is configured to generate an alternative magnetic signal in a detection direction, preferably corresponding to the axis 70 of the coil 51.
[0209] Preferably, the magnetic field generated by the inductive sensor 5 is altered when a first end 24, 26 of the rod-shaped article 60 in which the susceptor 12 is supposed to be located is received in the inner volume 50 of the coil 51 of the inductive sensor 5.
[0210] In other words, the magnetic field generated by the passage of the susceptor 12 through the inner volume 50 of the inductive sensor 5 acts against the magnetic field generated by sensor 5, that is, by the coil 51. According to the Lenz law the susceptor 12 acts as a resistance in the coil 51 or more in general in the inductive sensor 5.
[0211] In further detail, when a ferromagnetic material enters the field, an electromagnetic force is induced in it (Maxell-Faraday law) which creates alternative Eddy currents. This alternative current generates an induced magnetic field (Maxell-Ampere law), which is in opposition to the sensor magnetic field (Lenz law).
[0212] Presence or absence of the susceptor 12 in the rod-shaped article 60 may be accordingly determined in view of such expected behaviour in the magnetic field. If no alternation occurs when a rod-shaped article 60 passes through the alternative magnetic field generated by the coil 51, then no susceptor 12 is likely to be present in the rod-shaped article 60.
[0213] By contrast, alternation may be determined by calculating the impedance of the rod-shaped article 60, that varies as the susceptor 12 passes through the inner volume 50 of coil 51, as previously explained.
[0214] According to preferred embodiments, the feedback signal generated as the susceptor 12 passes through the inner volume 50 can be used for determining other characteristics of the susceptor 12.
[0215] With reference to
[0216]
[0217] Initially, when the rod-shaped article 60 has not entered the inner volume 50 the feedback signal outputted by the inductive sensor 5 is not altered.
[0218] As the rod-shaped article 60 enters the inner volume 50, a variation in the feedback signal occurs.
[0219] The feedback signal will reach a minimum level when the whole susceptor 12 has fully entered the inside volume 50, and will begin to decrease as soon as the end of the susceptor 12 will go out of the coil 51.
[0220] By comparing this signal to the positions of the rod-shaped article 60 inside the inner volume 50, it is possible to determine the length of the susceptor 12.
[0221] Preferably, the susceptor 12 length is estimated according to a peak of a measure equivalent resistance, determined after a suitable calibration.
[0222] Alternatively, the parameter function of the impedance shows a maximum, and not a minimum, when the susceptor is fully inserted in the coil.
[0223] In such embodiments, the coil 51, or more in general the inner volume 50 of the induction sensor 5, is longer than the expected length of the susceptor 12, also according to the previously mentioned characteristics of the coil.
[0224] Preferably, the length of coil 51 is selected so as to be longer than the expected length of the susceptor 12 of at least 10 millimetres per side, to avoid magnetic field distortions at the end of the coil.
[0225] According to preferred embodiments, the control unit 7 is configured to determine if the length of the susceptor 12 corresponds to an expected value, by checking the variation of the feedback signal according to the position of the rod-shaped article 60 in the inner volume 50.
[0226] It will be appreciated that the control unit 7 may be adapted to calculate the length of the susceptor 12 located in the rod-shaped article 60 also according to different methods, for example taking in general into account other specific behaviour of the inductive sensor 5 during interaction of the rod-shaped article 1 with the inner volume 50.
[0227] More in general, the equivalent resistance of the feedback signal may be indicative of the nature or consistency of shape or composition of the susceptor 12. Accordingly, further characteristic of the susceptor 12 may be determined by the inspection device 100 of the invention.
[0228] In order to introduce the rod-shaped article 60 in the coil 51, in the inspection device 100 of
[0229] In the inspection device 100 of
[0230] Dotted line 84 separates
[0231] The inspection device 100, 200 of the present invention may also comprise a rejection device (schematically depicted in the right part of
[0232] Rod shaped articles 600 may include also a first susceptor 12 and a second susceptor 121, as depicted in
[0233] In case a rod-shaped article 600 includes more than one susceptor, an inspection device according to a third embodiment is preferably provided, as inspection device 300 of
[0234] The inspection device 300 includes two or more checking drums 4, at least a first drum and a second drum, each of which includes a coil 51. The first drum or the second drum are identical to drum 4, which can be according either to the first embodiment of
[0235] The first drum 4 is adapted to check the first susceptor 12 of the rod-shaped article 600, while the second drum 4 is adapted to check the second susceptor 121 of the rod-shaped article 600. For example, if the first drum and second drum are according to the second embodiment of
[0236] From the first drum, after the inspection of the first susceptor 12, the rod-shaped article 600 is transferred to the second drum, as depicted in
[0237] In
[0238] For the purpose of the present description and of the appended claims, except where otherwise indicated, all numbers expressing amounts, quantities, percentages, and so forth, are to be understood as being modified in all instances by the term “about”. Also, all ranges include the maximum and minimum points disclosed and include any intermediate ranges therein, which may or may not be specifically enumerated herein. In this context, therefore, a number A is understood as A±10 percent of A. Within this context, a number A may be considered to include numerical values that are within general standard error for the measurement of the property that the number A represents. The number A, in some instances as used in the appended claims, may deviate by the percentages enumerated above provided that the amount by which A deviates does not materially affect the basic and novel characteristic(s) of the claimed invention. Also, all ranges include the maximum and minimum points disclosed and include any intermediate ranges therein, which may or may not be specifically enumerated herein.