Intake pipe used for compressor system and compressor system
11713760 · 2023-08-01
Assignee
Inventors
Cpc classification
F04C2240/81
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C29/0007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C29/026
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C23/001
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C29/126
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C11/001
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C29/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C29/021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C23/008
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04C29/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C11/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C18/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C23/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C29/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A compressor system (10) and an intake pipe (300) used for the compressor system (10), wherein the intake pipe (300) comprises: a lubricant separator (310), which is configured to separate a lubricant which is in a compression fluid flowing through the intake pipe (300); and a first lubricant supply pipe (340), which is configured to supply the separated lubricant to a first compressor (100) or a second compressor (200) in the compressor system (10).
Claims
1. An intake pipe for a compressor system, comprising: a lubricant separator configured to separate lubricant from fluid to be compressed which is flowing through the intake pipe; a first lubricant supply pipe attached to the lubricant separator and configured to supply the separated lubricant inside the lubricant separator to a first compressor or a second compressor in the compressor system; a first intake branch pipe connected to a first inlet of a first housing of the first compressor; and a second intake branch pipe connected to a second inlet of a second housing of the second compressor, wherein the first intake branch pipe and the second intake branch pipe are connected to the lubricant separator, wherein the first intake branch pipe and the second intake branch pipe are configured to directly introduce the fluid to be compressed which is separated from the lubricant within the lubricant separator to the first compressor and the second compressor in the compressor system, respectively, wherein a portion of the first intake branch pipe and a portion of the second intake branch pipe both extend into the interior of the lubricant separator, and wherein the lubricant separator comprises a top opening, a side wall and a bottom wall, and wherein the top opening is adapted to allow the fluid to be compressed to enter the lubricant separator, the side wall is provided with a first side wall outlet through which the first intake branch pipe extends and a second side wall outlet through which the second intake branch pipe extends.
2. The intake pipe according to claim 1, further comprising a valve provided on the first lubricant supply pipe to supply the separated lubricant to the first compressor or the second compressor.
3. The intake pipe according to claim 1, further comprising a second lubricant supply pipe, wherein the first lubricant supply pipe is configured to supply the separated lubricant to the first compressor, and the second lubricant supply pipe is configured to supply the separated lubricant to the second compressor, and wherein the intake pipe further comprises a valve configured to selectively supply the separated lubricant to the first compressor through the first lubricant supply pipe or to the second compressor through the second lubricant supply pipe.
4. An intake pipe for a compressor system, comprising: a lubricant separator configured to separate lubricant from fluid to be compressed which is flowing through the intake pipe; a first lubricant supply pipe attached to the lubricant separator and configured to supply the separated lubricant inside the lubricant separator to a first compressor or a second compressor in the compressor system; a first intake branch pipe connected to a first inlet of a first housing of the first compressor; and a second intake branch pipe connected to a second inlet of a second housing of the second compressor, wherein the first intake branch pipe and the second intake branch pipe are connected to the lubricant separator, wherein the first intake branch pipe and the second intake branch pipe are configured to directly introduce the fluid to be compressed which is separated from the lubricant within the lubricant separator to the first compressor and the second compressor in the compressor system, respectively, and wherein the lubricant separator comprises a top opening, a side wall and a bottom wall, and wherein the top opening is adapted to allow the fluid to be compressed to enter the lubricant separator, the side wall is provided with a first side wall outlet through which the first intake branch pipe extends and a second side wall outlet through which the second intake branch pipe extends, and the bottom wall is provided with a bottom wall opening communicating with one end of the first lubricant supply pipe.
5. The intake pipe according to claim 4, wherein another end of the first lubricant supply pipe is fixedly attached to the first intake branch pipe or the second intake branch pipe.
6. The intake pipe according to claim 4, wherein another end of the first lubricant supply pipe is fixedly attached to the first housing of the first compressor or the second housing of the second compressor.
7. The intake pipe according to claim 4, wherein a partition plate is provided between the first and second side wall outlets and the bottom wall, and the partition plate is provided with an orifice allowing lubricant to flow therethrough.
8. The intake pipe according to claim 4, wherein the side wall comprises: an upper truncated conical structure tapering toward the top opening and arranged between the first and second side wall outlets and the top opening; and/or a lower truncated conical structure tapering toward the bottom wall and arranged between the first and second side wall outlets and the bottom wall.
9. The intake pipe according to claim 4, further comprising a valve provided on the first lubricant supply pipe to supply the separated lubricant to the first compressor or the second compressor.
10. The intake pipe according to claim 4, further comprising a second lubricant supply pipe, wherein the first lubricant supply pipe is configured to supply the separated lubricant to the first compressor, and the second lubricant supply pipe is configured to supply the separated lubricant to the second compressor, and wherein the intake pipe further comprises a valve configured to selectively supply the separated lubricant to the first compressor through the first lubricant supply pipe or to the second compressor through the second lubricant supply pipe.
11. A compressor system, comprising: a first compressor, which comprises a first housing, and a first inlet and a first outlet provided in the first housing; a second compressor, which comprises a second housing, and a second inlet and a second outlet provided in the second housing; and an intake pipe comprising: a lubricant separator configured to separate lubricant from fluid to be compressed which is flowing through the intake pipe; and a first lubricant supply pipe attached to the lubricant separator and configured to supply the separated lubricant inside the lubricant separator to the first compressor or the second compressor, wherein the first inlet and the second inlet communicate with each other through the intake pipe for being supplied with fluid to be compressed; a first intake branch pipe connected to the first inlet of the first housing of the first compressor; and a second intake branch pipe connected to the second inlet of the second housing of the second compressor, wherein the first intake branch pipe and the second intake branch pipe are connected to the lubricant separator, wherein the first intake branch pipe and the second intake branch pipe are configured to directly introduce the fluid to be compressed which is separated from the lubricant within the lubricant separator to the first compressor and the second compressor in the compressor system, respectively, and wherein the lubricant separator comprises a top opening, a side wall and a bottom wall, and wherein the top opening is adapted to allow the fluid to be compressed to enter the lubricant separator, the side wall is provided with a first side wall outlet through which the first intake branch pipe extends and a second side wall outlet through which the second intake branch pipe extends, and the bottom wall is provided with a bottom wall opening communicating with one end of the first lubricant supply pipe.
12. The compressor system according to claim 11, wherein a sensor is provided in at least one of the first compressor and the second compressor to obtain sensing information as to whether lubricant accumulated in the corresponding compressor is insufficient.
13. The compressor system according to claim 12, further comprising a control component, wherein the control component is configured to determine whether lubricant accumulated in the first compressor or the second compressor is insufficient based on the sensing information of the sensor, and control operation of a valve of the intake pipe to supply the separated lubricant to one of the first compressor and the second compressor in which the lubricant is insufficient.
14. The compressor system according to claim 12, wherein the sensor comprises at least one of a pressure sensor, a liquid level sensor, a rotational speed sensor, a vibration sensor, a torque sensor, a temperature sensor, and a flow sensor.
15. The compressor system according to claim 11, further comprising a control component, wherein the control component is configured to determine whether lubricant accumulated in the first compressor or the second compressor is insufficient based on a rotational speed of a drive shaft of the first compressor and/or the second compressor, and control operation of a valve of the intake pipe to supply the separated lubricant to one of the first compressor and the second compressor in which the lubricant is insufficient.
16. The compressor system according to claim 11, wherein the first compressor and/or the second compressor comprise a variable capacity compressor or a variable frequency compressor.
17. A compressor system, comprising: a first compressor, which comprises a first housing, and a first inlet and a first outlet provided in the first housing; a second compressor, which comprises a second housing, and a second inlet and a second outlet provided in the second housing; and an intake pipe comprising: a lubricant separator configured to separate lubricant from fluid to be compressed which is flowing through the intake pipe; and a first lubricant supply pipe attached to the lubricant separator and configured to supply the separated lubricant inside the lubricant separator to the first compressor or the second compressor, wherein the first inlet and the second inlet communicate with each other through the intake pipe for being supplied with fluid to be compressed; a first intake branch pipe connected to the first inlet of the first housing of the first compressor; and a second intake branch pipe connected to the second inlet of the second housing of the second compressor, wherein the first intake branch pipe and the second intake branch pipe are connected to the lubricant separator, wherein the first intake branch pipe and the second intake branch pipe are configured to directly introduce the fluid to be compressed which is separated from the lubricant within the lubricant separator to the first compressor and the second compressor in the compressor system, respectively, wherein a portion of the first intake branch pipe and a portion of the second intake branch pipe both extend into the interior of the lubricant separator, and wherein the lubricant separator comprises a top opening, a side wall and a bottom wall, and wherein the top opening is adapted to allow the fluid to be compressed to enter the lubricant separator, the side wall is provided with a first side wall outlet through which the first intake branch pipe extends and a second side wall outlet through which the second intake branch pipe extends.
18. The compressor system according to claim 17, wherein the bottom wall is provided with a bottom wall opening communicating with one end of the first lubricant supply pipe.
19. The compressor system according to claim 18, wherein another end of the first lubricant supply pipe is fixedly attached to the first intake branch pipe or the second intake branch pipe, or the another end of the first lubricant supply pipe is fixedly attached to the first housing of the first compressor or the second housing of the second compressor.
20. The compressor system according to claim 18, further comprising: a sensor is provided in at least one of the first compressor and the second compressor to obtain sensing information as to whether lubricant accumulated in the corresponding compressor is insufficient; and a control component, wherein the control component is configured to determine whether lubricant accumulated in the first compressor or the second compressor is insufficient based on the sensing information of the sensor, and control operation of a valve of the intake pipe to supply the separated lubricant to one of the first compressor and the second compressor in which the lubricant is insufficient.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The drawings depicted herein are for illustrative purpose only and are not intended to limit the scope of this disclosure in any way. The drawings are not drawn to scale, and some features may be enlarged or minified to show the details of a particular member. In the drawings:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11) It will be noted that, throughout all the drawings, the corresponding reference numerals indicate the like or corresponding parts or features. For the sake of clarity, not all parts in the drawings are labeled.
DETAILED DESCRIPTION OF THE EMBODIMENTS
(12) The following description of various embodiments of this disclosure is only illustrative and is by no means intended to limit this disclosure and the application or usage thereof.
(13) Firstly, a compressor system 1 in the related art is briefly described with reference to
(14) As shown in
(15) For this reason, an intake pipe and a compressor system including the intake pipe which are capable of alleviating or even solving the problem of lubricant imbalance between the compressors of a compressor system are provided according to the present application.
(16) In particular, the basic configuration and principle of a compressor system 10 according to an embodiment of the present application are described in detail with reference to
(17) As shown in
(18) Specifically, the first compressor 100 may include a first housing 110, and a first inlet 118 and a first outlet 119 provided in the first housing 110. The first housing 110 may include a first intake pressure region and a first discharge pressure region (described in detail later with reference to
(19) The first inlet 118 and the second inlet 218 are in fluid communication (hereinafter, referred to as communication for short) with each other through the intake pipe 300 and are supplied with fluid to be compressed (hereinafter, referred to as fluid for short) through the intake pipe 300, as indicated by arrow A. The first outlet 119 and the second outlet 219 communicate with each other through the discharge pipe 4 and discharge fluid through the discharge pipe 4 (as indicated by arrow B).
(20) More specifically, the intake pipe 300 may include a first intake branch pipe 320 connected (that is, fluid communication herein) to the first inlet 118, a second intake branch pipe 330 connected to the second inlet 218, and a lubricant separator 310 connecting the first intake branch pipe 320 and the second intake branch pipe 330 together.
(21) Intake gas (sucked fluid to be compressed) in the compressor system 10 may be sucked in through a top opening 311 (as shown in
(22) A lubricant balance pipe 6 is provided between the first compressor 100 and the second compressor 200 so that lubricant in one compressor can flow into the other compressor through the lubricant balance pipe 6. For example, the lubricant balance pipe 6 may be connected to both a lubricant balance port 117 provided in the first compressor 100 and a lubricant balance port 217 provided in the second compressor 200.
(23) The specific configuration of the compressor system 10 is described in detail below with reference to
(24)
(25) A motor 220 composed of a stator (not labeled) and a rotor (not labeled) is provided in the housing 210. A drive shaft 230 is provided in the rotor to drive a compression mechanism (not labeled) composed of a non-orbiting scroll component (not labeled) and an orbiting scroll component (not labeled).
(26) Driven by the motor 220, the orbiting scroll component orbits relative to the non-orbiting scroll component (that is, a central axis of the orbiting scroll component rotates about a central axis of the non-orbiting scroll component, but the orbiting scroll component itself does not rotate about its own central axis) to achieve compression of the fluid. The fluid compressed by the non-orbiting scroll component and the orbiting scroll component is discharged to the high-pressure side.
(27) During the operation of the compressor 200, the lubricant stored at the bottom of the housing 210 may be supplied to an end portion of an eccentric crank pin (not labeled) through an oil supply passage 233 formed in the drive shaft 230, and flow and splash under the action of gravity and centrifugal force to lubricate and cool other movable parts in the compressor.
(28)
(29) The variable capacity scroll compressor 100 shown in
(30) In the compressor system 10 composed of the above compressors 100 and 200, for example, when the compressors 100 and 200 have the same (maximum) capacity (both 100%), the entire compressor system 10 can provide capacity adjustment from 0% to 200%. It should be understood by those skilled in the art that other constant or variable capacity compressors may be further connected in parallel in the compressor system 10, so that the compressor system with the above configuration can be realized with more flexible capacity modulation, larger total capacity and lower cost.
(31) As described above, the intake pipe 300 in the compressor system 10 may further include the lubricant separator 310 for separating lubricant from the fluid flowing through the intake pipe 300 to selectively supply the separated lubricant to the first compressor 100 or the second compressor 200.
(32) The intake pipe 300 for the compressor system 10 according to the embodiments of the present application will be described in detail below with reference to
(33) As shown in
(34) For this reason, in one embodiment of this disclosure, assuming that the first compressor 100 has a shortage of lubricant (for example, it can be determined in advance by means of experiments, numerical simulation, etc.), one end of the first lubricant supply pipe 340 can be connected to the lubricant separator 310 and the other end thereof can be connected to the first intake branch pipe 320 (
(35) In a preferred embodiment, a part of the first intake branch pipe 320 (left end as shown in
(36) In the embodiment shown in
(37) Due to the separation effect of the lubricant separator 310, the separated lubricant is collected on the bottom or the bottom wall 313 of the lubricant separator 310 under the action of gravity. The bottom wall 313 may be provided with a bottom wall opening 314 to communicate with one end of the first lubricant supply pipe 340 for outflow of the lubricant.
(38) As shown in
(39) In another embodiment of the present application (see, e.g.,
(40) In the embodiment shown in
(41) In general, the lubricant separator 310 may have a larger diameter or size than the diameter of the top opening 311 and that of the intake branch pipe to reduce the speed of the fluid to be compressed. In the illustrated embodiment, the side wall 312 includes an upper truncated conical structure 315 tapering toward the top opening 311 between the first and second side wall outlets 318, 319 and the top opening 311, and a lower truncated conical structure 316 tapering toward the bottom wall 313 between the first and second side wall outlet 318, 319 and the bottom wall 313. The upper truncated conical structure 315 can increase the volume of the lubricant separator 310, thereby reducing the flow rate of the fluid to be compressed which enters the lubricant separator 310, and facilitating the separation of the lubricant. The lower truncated conical structure 316 can facilitate the collection of the lubricant.
(42) In a preferred embodiment, a valve (not shown) may be provided on the first lubricant supply pipe 340. In particular, the opening degree of the valve may be adjusted to allow selective and flow-adjustable supply of the lubricant to the first compressor 100. The valve may be in the form of a solenoid valve to perform on-off operations and opening-degree adjustment operations based on instructions from the control component in the compressor system 10.
(43) As shown in
(44)
(45) As shown in
(46) Specifically, the valve 360 may be in the form of a three-way valve, having a port communicating with the bottom wall 313 of the lubricant separator 310, and two ports respectively communicating with the first lubricant supply pipe 340 and the second lubricant supply pipe 350. The operation of the valve 360 may allow the lubricant to be supplied to the first compressor 100 only through the first lubricant supply pipe 340 or to the second compressor 200 only through the second lubricant supply pipe 350. In another embodiment, the operation of the valve 360 may allow the lubricant to be simultaneously supplied to the first compressor 100 through the first lubricant supply pipe 340 and to the second compressor 200 through the second lubricant supply pipe 350, and may adjust the ratio of the amount of lubricant supplied to the first compressor 100 through the first lubricant supply pipe 340 to the amount of lubricant supplied to the second compressor 200 through the second lubricant supply pipe 350.
(47) In other embodiments of the present application, dedicated valves may be respectively provided for the first lubricant supply pipe 340 and the second lubricant supply pipe 350, and lubricant supply to the two compressors may be realized through the coordinated control of the two dedicated valves.
(48) In the embodiment shown in
(49) The information on which compressor has insufficient lubricant may be loaded in the control unit of the compressor system 10 in advance. For example, in a case that the compressor system 10 includes a constant frequency compressor and a variable frequency compressor, the compressor system may be configured to supply lubricant to the variable frequency compressor when the rotational speed of the drive shaft of the variable frequency compressor is greater than a first predetermined value; and supply lubricant to the constant frequency compressor when the rotational speed of the drive shaft of the variable frequency compressor is less than a second predetermined value less than or equal to the first predetermined value. Therefore, the lubricant imbalance in the compressor system can be systemically improved before the product leaves the factory, and sensors may be omitted in the technical scheme.
(50) In addition, in another embodiment of the present application, the information on which compressor has insufficient lubricant may come from a sensor 215 (
(51) In yet another embodiment of the present application, the sensor 115, 215 may include a liquid level sensor to obtain the information on which compressor 100, 200 has insufficient lubricant by directly measuring the amount of lubricant in the compressor 100, 200. In other embodiments, the sensor 115, 215 may further include at least one of, for example, a rotational speed sensor that measures the rotational speed of the drive shaft, a vibration sensor that measures the amplitude of the drive shaft, a torque sensor that measures the transmission torque of the drive shaft, a temperature sensor that measures the temperature of the intake pressure region, and a flow sensor that measures amount of the intake gas. Therefore, it can be determined which compressor 100 or 200 has insufficient lubricant based on at least one of the following conditions: whether the rotational speed of the drive shaft of the compressor 100, 200 is greater than or less than a predetermined rotational speed; whether the amplitude of the compressor 100, 200 is greater than a predetermined amplitude; whether the torque of the drive shaft of the compressor 100, 200 is greater than a predetermined torque; whether the temperature of a particular member or region within the compressor 100, 200 is higher than a predetermined temperature; and whether quantity of the intake or discharged gas of the compressor 100, 200 is greater than or less than a predetermined quantity of flow.
(52) Each of the above predetermined values may be set in advance according to the specific characteristics, operating conditions, etc. of the compressor and the compressor system.
(53) In summary, with the intake pipe 300 described in present application, the lubricant can be separated from the fluid to be compressed before it flows into the compressor, and the separated lubricant can be supplied into the compressor which has insufficient lubricant in the compressor system, so as to alleviate or even eliminate the lubricant imbalance problem between the compressors in the compressor system.
(54) It should be noted that the first compressor 100 and/or the second compressor 200 in the embodiments of the present application may include, but not be limited to, variable capacity compressors, variable frequency compressors, horizontal compressors, or high-pressure side compressors.
(55) It should be noted that, in the intake pipe 300 shown in
(56) The valve described in the embodiments of the present application may be a solenoid valve or a manual valve, but is not limited thereto. For example, the valve may be controlled by the control unit C in the compressor system 10 to achieve a desired lubricant balance.
(57) It is understood that, in the entire compressor system 10, the total amount of lubricant is substantially constant. The lubricant (at least a part thereof) contained in the intake gas of the compressors 100 and 200 is separated in the lubricant separator 310 and stored in the lubricant separator 310. Since the pressure in the lubricant separator 310 and the lubricant storage region of the housing of the compressor 100 is the intake pressure, the lubricant in the lubricant separator 310 can flow into the first compressor 100 under the action of the pressure difference described above (caused from the effect of Bernoulli principle or the pressure drop of the intake branch pipe) without the need for any decompression components.
(58) The compressor system 10 with the above configuration has the following advantages and modifications.
(59) The lubricant supply and/or balance between the compressors can be realized by providing only one sensor 115 or 215 and one valve 360 in the compressor system, thus reducing the cost of the whole system and simplifying the control logic of the system. In other embodiments, for example, in the case that the compressor system 10 includes only two constant frequency compressors, only the first lubricant supply pipe 340 may be provided, and the second lubricant supply pipe 350, the sensor 215, and the valve 360 may be omitted.
(60) In addition, in the embodiments described in this application, the compressor system 10 includes two compressors 100 and 200, but those skilled in the art will understand that the compressor system 10 may include three or more compressors to achieve more total capacity.
(61) In addition, in the above embodiments, the first compressor 100 and the second compressor 200 are scroll compressors, but those skilled in the art will understand that these compressors may be selected from the groups consisting of piston compressors, rotor compressors, screw compressors, centrifugal compressors, and the like. In addition, the first compressor 100 and the second compressor 200 may be the same type of compressors or different types of compressors to realize a more flexible system arrangement.
(62) It should be noted that the orientation terms such as “front”, “back”, “left”, “right”, “up”, and “down” herein are for the purpose of description only, and should not be construed as limiting the direction and orientation of the embodiments of the present application in practical application.
(63) Although the various embodiments of the present application have been described in detail herein, it is understood that the present application is not limited to the specific embodiments described and illustrated herein in detail. Other variations and modifications can be made by those skilled in the art without departing from the essence and scope of the present application. All such variations and modifications are within the scope of the present application.
(64) Reference numerals for some features are listed as follows: C control unit 1 compressor system in the related art 3 intake pipe in the related art 4 discharge pipe 6 lubricant balance pipe 10 compressor system according to the present application 100 first compressor 110 first housing 115 sensor 117 lubricant balance port 118 first inlet 119 first outlet 200 second compressor 210 second housing 215 sensor 217 lubricant balance port 218 second inlet 219 second outlet 300 intake pipe according to the present application 310 lubricant separator 311 top opening 312 side wall 313 bottom wall 314 bottom wall opening 315 truncated conical structure 316 truncated conical structure 317 partition plate 318 first sidewall outlet 319 second side wall outlet 320 first intake branch pipe 330 second intake branch pipe 332 joint 340 first lubricant supply pipe 350 second lubricant supply pipe 360 valve.