Shock absorbing ferrule for assisted ambulation
11712394 · 2023-08-01
Inventors
Cpc classification
International classification
Abstract
A shock absorbing ferrule for a shaft of a crutch, an elbow/forearm crutch, a walker and other devices used during assisted ambulation, wherein the shock absorbing ferrule mitigates impact, potentially reducing injury during their use. The shock absorbing ferrule includes a ferrule having a viscoelastic walled cylindrical socket, which is an annular longitudinal cavity fitted with a shock absorbing assembly. The shock absorbing assembly includes at least one compression spring and a push plate. The compression spring has an outside diameter that is less than the inside diameter of the socket and is seated on the metal distribution washer and under the push plate. The push plate is a metal disk with a smooth perimeter edge having an upper side that is in abutment with an end of the shaft and a lower side that is in abutment with the compression spring.
Claims
1. A shock absorbing ferrule, wherein said shock absorbing ferrule comprises: a viscoelastic ferrule comprised of: a first section having an upper frustoconical shape with a first section height, a first section upper outer diameter, a first section lower outer diameter that is greater than the first section upper outer diameter, and a top opening; a second section that is contiguous with the first section, having a shorter wider frustoconical shape than the upper frustoconical shape, wherein the first section lower outer diameter functions as a second section upper outer diameter, and a second section lower outer diameter that is greater than the second section upper outer diameter; a third section that is contiguous with the second section, wherein the second lower outer diameter functions as a third section upper outer diameter, and a third section lower outer diameter that is comparable in diameter to the third section upper diameter therein forming a cylindrical shape having a bottom base and an upper recess, wherein the upper recess is covered by a metal distribution washer that is embedded in the cylindrical shape; a socket that is an annular axial longitudinal viscoelastic cylindrical cavity that extends from the top opening in the first section, through the second section into the upper recess of the third section of the cylindrical shape, where the metal distribution washer is a floor for the socket; a shock absorbing assembly seated in the socket, said shock absorbing assembly comprising an at least one compression spring and a push plate, wherein the at least one compression spring has a outside diameter that is less than the inside diameter of the socket and is seated on the metal distribution washer and under the push plate, and wherein the push plate has a smooth perimeter edge, an upper side that is in abutment with an end of a shaft, and a lower side that is in abutment with the at least one compression spring; and wherein the at least one compression spring provides shock absorbance with little loss of energy, and impingement of the push plate and the shaft moving through the viscoelastic socket provides dissipation of energy as evidenced by damping.
2. The shock absorbing ferrule according to claim 1, wherein the shock absorbing ferrule responses to increased force situations, said situations comprising: a static situation, wherein at a start point there is an initial threshold force which is not sufficient to produce a relevant compression of the at least one compression spring, nor movement of the push plat or shaft an initial threshold force, and therefore is insufficient to cause the shaft to move from a start point; an intermediate situation, wherein an intermediate threshold force is sufficient to cause the shaft to move from the start point further into the viscoelastic walled cylindrical socket to an intermediate point, therein partially compressing the at least one compression spring, which is effectively providing a counter force that prevents further shortening of the shaft, therein mitigating an impact as the threshold force is incrementally countered and slowed; a full threshold situation, wherein an overwhelming threshold force is sufficient to cause the shaft to move from the start point or the intermediate point further deeper into the viscoelastic walled cylindrical socket therein completely collapsing the at least one compression spring, wherein the walls of the shock absorbing ferrule are thicker the further into the viscoelastic walled cylindrical socket, and the thicker frustoconical walls impart more resistance to the shaft and push plate, therein mitigating the impact, even when the at least one compression spring is collapsed; a maximum threshold situation, wherein the force exceeds the full threshold situation, causing the viscoelastic cylindrical third section to bulge and particularly the perimeter tread to bulge, therein providing an incremental mitigation of impact, as the impact is also dissipated by the thicker frustoconical walls, which impart more resistance to the shaft and push plate; and a recoil situation, wherein all force is removed, the recoil of the at least one spring is damped during a recoil back to the initial threshold force, with a removal of force, a rate of decompression of the at least one spring is limited because the shaft and push plate are moving through the viscoelastic socket, which provides a dissipative force that damps oscillation.
3. The shock absorbing ferrule according to claim 1, wherein said shock absorbing ferrule is a crutch tip on an underarm crutch or a forearm/elbow crutch.
4. The shock absorbing ferrule according to claim 1, wherein the shock absorbing ferrule is sized according to the diameter of the shaft.
5. The shock absorbing ferrule according to claim 1, wherein the at least one spring is selected from the group consisting of a helical spring, a concentric pair of helical springs, a wave spring, a concentric pair of wave springs, and combinations thereof.
6. The shock absorbing ferrule according to claim 1, wherein the first section height is lengthened to a greater height, therein lengthening the socket to accommodate at least one spring that is longer.
7. The shock absorbing ferrule according to claim 1, wherein the annular axial longitudinal viscoelastic cylindrical cavity of the socket has ribs.
8. The shock absorbing ferrule according to claim 1, wherein said shock absorbing ferrule is fitted on a walking cane.
9. The shock absorbing ferrule according to claim 1, wherein said shock absorbing ferrule is fitted with at least two shafts/legs of a walker.
10. The shock absorbing ferrule according to claim 9, wherein a first shock absorbing ferrule has at least one first spring and a second shock absorbing ferrule has at least one second spring, wherein the at least one first spring is different than the at least one second spring.
11. The shock absorbing crutch tip according to claim 1, wherein the crutch tip has wings, which reinforce the first section and the second section.
12. A plurality of shock absorbing ferrules, wherein each of the shock absorbing ferrule comprises: a viscoelastic ferrule comprised of: a first section having an upper frustoconical shape with a first section height, a first section upper outer diameter, a first section lower outer diameter that is greater than the first section upper outer diameter, and a top opening; a second section that is contiguous with the first section, having a shorter wider frustoconical shape than the upper frustoconical shape, wherein the first section lower outer diameter functions as a second section upper outer diameter, and a second section lower outer diameter that is greater than the second section upper outer diameter; a third section that is contiguous with the second section, wherein the second lower outer diameter functions as a third section upper outer diameter, and a third section lower outer diameter that is comparable in diameter to the third section upper diameter therein forming a cylindrical shape having a bottom base and an upper recess, wherein the upper recess is covered by a metal distribution washer that is embedded in the cylindrical shape; a socket that is an annular axial longitudinal viscoelastic cylindrical cavity that extends from the top opening in the first section, through the second section into the upper recess of the third section of the cylindrical shape, where the metal distribution washer is a floor for the socket; a shock absorbing assembly seated in the socket, said shock absorbing assembly comprising an at least one compression spring and a push plate, wherein the at least one compression spring has a outside diameter that is less than the inside diameter of the socket and is seated on the metal distribution washer and under the push plate, and wherein the push plate has a smooth perimeter edge, an upper side that is in abutment with an end of a shaft, and a lower side that is in abutment with the at least one compression spring; and wherein the at least one compression spring provides shock absorbance with little loss of energy, and impingement of the push plate and the shaft moving through the viscoelastic socket provides dissipation of energy as evidenced by damping.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The foregoing invention will become readily apparent by referring to the following descriptions and the appended drawings in which:
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DETAILED DESCRIPTION OF THE INVENTION
(12) Illustrative embodiments and exemplary applications are described with reference to the accompanying drawings to disclose the advantageous teachings of the present invention.
(13) Various embodiments of the invention are described more fully hereinafter with reference to the accompanying drawings, in which some, but not all of the embodiments of the invention are shown in the figures. Indeed, these inventions may be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will satisfy applicable legal requirements. Those having ordinary skill in the art and access to the teachings provided herein will recognize addition.
(14) Examining the final aspect first, the prior art teaches that a crutch shaft is seated in abutment with a metal distribution washer that is embedded in an upper portion of a third section of a crutch tip. The shaft of a crutch (often made of aluminum tubing) typically has an OD diameter ⅞ inches (0.875 inches OD) which is an area of about 0.6 sq. inches. The shaft fills a socket that is about 1.4 inches deep. The ID of the socket is stretched by the shaft from ˜0.8 inches to ˜⅞ inches. The third section has a diameter of 1.7 inches and a height of ˜1 and ¼ inches, with an area of about 2.2 sq. inches. So a shaft load of 100 lbs on 0.6 sq. inches (166.4 lbs/sq. inch) is distributed over 2.2 sq, which is 45.9 lbs. per sq. inch). There is very little elastic deformation of the third section of the ferrule 10, less than 0.05 inches. The third section has minimal function as a compression spring, and there is substantially no shock absorbance of a prior art crutch tip. The shaft load of 100 lbs increases friction of a ground side of the crutch tip to many surfaces, and this friction is augmented by a ground side perimeter tread, which concentrates the force on the third section (45.9 lbs/sq. inch). The ground side perimeter tread functions to improve grip. The ground side perimeter tread is ˜⅛ inch wide has an area of about 0.6 sq. inches (165.4 lbs/sq. inch), which is very similar to the socket area of 0.6 sq. inches (166.4 lbs/sq. inch) for a ⅞ inch shaft. One can conclude that the ground side perimeter tread on a bottom of the third section provides a larger footprint, with substantially no shock absorbance or dissipation of force.
(15) The shock absorbing ferrule has a ferrule with a socket that is substantially cylindrical, where the metal distribution plate serves as a floor for the socket with a wall that is viscoelastic. The socket houses an assembly, which includes a push plate and at least one compression spring. The third section is seated on the metal distribution plate and under the push plate. Typically, after the assembly is inserted into the socket of ferrule forming the shock absorbing ferrule an end portion of the shaft is inserted into an upper portion of the socket, therein stretching the upper portion to the shaft's OD diameter, where the end of the shaft is flush with an upper side of the push plate. The push plate has an OD plate diameter that is comparable or larger than the shaft's OD diameter, for example a ⅞″ shaft has an OD diameter of ⅞ inch. The push plate, the shaft and the set of at least one compression spring are aligned in the socket. The OD of the push plate can be increased to increase friction and stretching of the wall of the socket. Increasing the stretching increases damping such that following a compression, the recoil of the at least one compression spring is restrained, so recoil isn't as fast. Impingement stretching of the wall of the socket by the push plate appears to impart greater damping than by the shaft, as the wall necks down as the shaft is forced to retracts; whereas if the OD plate diameter of the push plate is greater than the OD diameter of the shaft, the push plate causes outward deformation and then necking inward of the socket wall as the push plate is pushed by the at least one compressed compression spring through the socket. Damping acts as an absorber of a shock absorber, whether the at least one compression spring is being compressed or is recoiling. Hence the term shock absorbing ferrule.
(16) In an exemplary example, the assembly is comprised of a set of concentric compression coil springs arranged to have opposing handed helical coils, where a larger diameter spring (spring 1) has an OD of 0.73 inches, a full height of 0.5 inches, a working height of 0.1 inches, a spring constant 655 lbs/in, a maximum load of 67, and a smaller diameter spring (spring 2) has an OD of 0.4 inches, a full height of 0.5 inches, a working height of 0.13 inches, a spring constant 661 lbs./in., and a maximum load of 55. The concentric compression coil springs function in parallel as a single spring having a maximum load 122 lbs. A shaft load of 100 lbs compresses the springs as follows: Both spring 1 and spring 2 are compressed by about 0.1 inches. Spring 1 provides a force 1 of 49.8 lbs, and Spring 2 provides a force 2 of 50.228 lbs. Spring 2 has a higher spring constant, so it bears a greater load. When compressed, the shaft and the push plate would move ˜0.08 inches deeper into the socket, wherein the load of 100 lbs, is accommodated without bottoming out. The third section of the shock absorbing ferrule will still bear about 100 lbs load, but spread out gradually, so impact is reduced, as impact is a function of velocity.
(17) As the set of concentric compression coil springs is seated on the metal distribution plate is being compressed, the shaft and the push plate extend further into the socket, enlarging the diameter of the socket as the shaft and push plate move from a start position further into the socket. In the described example the start point is about 0.5 inches (the uncompressed height of the concentric compression coil springs) from the metal distribution plate, and the shaft and push plate are about 0.94 inches from the socket's rim 5r of the socket (1.44 −0.50=0.94 inches). As was taught above, in this example the ID of the socket is stretched by the shaft from ˜0.82 inches to ˜⅞ inches, and by the push plate having a diameter of ˜0.84 inches, which also stretches the socket. The push plate tends to impinge the interior wall of the socket.
(18) The stretching of the socket provides damping, similar to a dash pot or shock absorber.
(19) When the spring force of the set of concentric compression coil springs matches the shaft load, the springs are compressed from a height of about 0.5 inches to less than 0.42 inches (0.5 −0.08=0.42 inches). Two springs were required, as the 100 lbs load exceeds the maximum load of either spring 1 (67 lbs.) or spring 2 (55 lbs.).
(20) Damping is an influence within or upon an oscillatory system that has the effect of reducing or preventing its oscillation. In physical systems, damping is produced by processes that dissipate the energy stored in the oscillation. Examples include viscous drag causing it to slow down in mechanical systems, and absorption. Damping is not based on energy loss. It is not to be confused with friction, which is a dissipative force acting on a system. Friction can cause or be a factor of damping that has the effect of reducing or preventing oscillation. In the context of the instant invention, whether the loss is by friction or viscous drag the term damping is inclusive of both mechanisms, as there is not enough heat generated that performance is deleteriously affected.
(21) Upon removal of the load on the shaft, the set of concentric compression coil springs recoil pushing the shaft and the push plate back to about the start point, which is about 0.5 inches. The shaft and the push plate will produce some frictional resistance as they slide through the socket, therein damping the recoil, but the damping does not significantly extend the time. The recoil can potentially be slowed by employing a larger diameter push plate, as it would generate more viscous drag and dissipative forces in general.
(22) Referring to the drawings, the invented shock absorbing ferrule 20 is a ferrule 19 with an assembly 33, as shown in
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(24) The shock absorbing ferrule has a socket 5 that extends through the upper frustoconical first section 14, through the second section 16, terminating in an upper portion 7 of the third section 18. Interiorly the socket is a cylindrical wall. The metal distribution plate 8 serves as a floor for the socket 5. The area beneath the metal distribution plate 8 is a subfloor that is largely an artifact of the manufacturing process that utilizes viscoelastic materials. The socket's overall height 5h from the upper side of the metal distribution plate 8 to a socket's rim 5r is 1.44″ (17/16″). A 3″ ferrule has a socket with an overall height 5h of ˜2.3 inches, which is 62% longer than the illustrated ferrule of 1.44″. The at least one compression spring 32 occupies a lower portion 5lh of the socket, as shown in
(25) Recall, in the calculation that the concentric springs had a height of about 0.5 inches, leaving 0.94 inches for the shaft. In another example a shaft only required a length of about 0.9 inches for a socket with smooth walls, but a higher Shore A Durometer of 70. It is anticipated that longer springs will need to be accommodated leaving less length in the socket to house the shaft. If the diameter of the socket were made smaller, for example through the use of interior rings (aka ribs) formed in the socket's cylindrical wall, then it is anticipated that longer springs can be employed, as the shock absorbing ferrule socket's diameter is smaller and could grip a shorter end section of the shaft with enough force to retain it, and therefore leaving more length to house longer springs. In general, ferrules that are 3″ in height only have a longer first section.
(26) In
(27) The first section upper outer diameter 14lod is 1.14″ and the first section lower outer diameter 14lod is 1.44″. The ferrule is substantially a viscoelastic walled cylindrical socket that is an axial longitudinal cavity that terminates at the metal distribution plate 8 located in a third section. The first section has a first section upper inner diameter 14uid of 0.81″, and a similar first section lower inner diameter 14lid.
(28) Therefore, the first section upper wall thickness is 14uwt is 1.14−0.810=0.33″ and the first section lower wall thickness is 14lwt is 1.440−0.810=0.63. So the closer the push plate and the shaft get to the metal distribution plate 8, the greater will be the resistance. Since it is still cylindrical, the resistance isn't insurmountable, and is typically a limitation of a spring's diameter, but as one can see the wall thickness is nearly double, and will provide greater resistance to stretching and more friction.
(29) The invention further includes configurations wherein the load exceeds the maximum load.
(30) In
(31) Not illustrated is an intermediate load, which is a force sufficient to cause the shaft to move from the start point further into the socket 5 to an intermediate point, wherein the at least one compression spring 32 is partially compressed. At the intermediate load, the shaft can't move until it has a higher load, therein reducing the potential impact of a shaft with a higher load, as impact is a function of velocity. The shorter the distance, the less probable that the impact will be injurious.
(32) In
(33) The compression spring, in general, is selected based on its size and compression.
(34) The illustrated compression wave springs are selected such as they can be compressed to or less than ˜0.25″. An exemplary spring is a shim wave spring (wsr-75D by Rotorclip®), which has a diameter of ˜0.75″ with a free height of ˜0.5″ and a work height of 0.335″. When fully compressed the spring has a compressed height ˜0.165″. The spring has a max load reported to be ˜22 lbs and a spring rate of 133 lbs/in. The wsr-75D can be combined concentrically with a wsm-50F to have a diameter of ˜0.50″, a free height of ˜0.480″, a work height of 0.196″, a max load of 10 lbs, a spring rate of 35 lbs/in. Taken together the max load is 32 lbs. When fully compressed the pair of springs has a compressed height ˜0.165″.
(35) The wsr-75D spring 54 and the wsm-50F spring 55 are concentric, and taken together is numbered 56 as shown in
(36) In
(37) The shaft 20 retracts when the load is removed. The set of springs pushes the shaft and the push plate back to about the start point, which is about 0.5 inches in the illustrated embodiment. As the shaft and the push plate slide up through the socket they produce some frictional resistance and damping. The speed of recoil does not significantly extend the time it takes to return to the equilibrium start position. As previously stated, the recoil can be slowed by employing a larger diameter push plate, as it would generate more viscous drag and dissipative forces in general.
(38) Vibration and rocking normally occur when a device has more than three legs (aka shafts). The invented shock absorbing ferrule is especially effective for damping vibration and rocking. When a walker or a table vibrates or oscillates because either the load on a leg shifts or the surface is uneven, the shock absorbing ferrule will automatically change according to the change in load, at an intermediate load can the at least one spring can either extend the shock absorbing ferrule or retract it. Whatever adjustment is required.
(39) The springs may be suitable for light loads, such as applications for a variety of devices having a plurality of legs. For example, oscillating devices such as fans, ultrasonic cleaners, paint mixers, and dampening the wobble of uneven legs on a table or a chair, and a diaphragm pump, wherein the load is spread over a plurality of shock absorbing ferrules.
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(41) Similarly In operation, a shock absorbing ferrule reduces the pressure of the crutch on the nerves in the armpit or axilla, therein mitigating crutch paralysis, or crutch palsy. A crutch shaft shortens a small amount to accommodate for a higher load, therein reducing impact.
(42) Reducing impact of a support element such as a underarm crutch, a forearm/elbow crutch or a walker will prevent or mitigate armpit injury and ulnar injury.
(43) The Figures illustrate a specific exemplary embodiment of a shock absorbing ferrule, the viscoelastic walled cylindrical socket, and the operational mechanics of the invention. The exemplary embodiment dimensions are inches, but could be any other unit of measure, as the exemplary embodiment is not limited to a specific size.
(44) While the foregoing written description of the invention enables one of ordinary skill to make and use what is considered presently to be the best mode thereof, those of ordinary skill will understand and appreciate the existence of variations, combinations, and equivalents of the specific embodiment, method, and examples herein. The invention should therefore not be limited by the above described embodiment, method, and examples, but by all embodiments and methods within the scope and spirit of the invention.
(45) Finally, any numerical parameters set forth in the specification and attached claims are approximations (for example, by using the term “about”) that may vary depending upon the desired properties sought to be obtained by the present invention. At the very least, and not as an attempt to limit the application of the doctrine of equivalents to the scope of the claims, each numerical parameter should at least be construed in light of the number of significant digits and by applying ordinary rounding.