Device for centering a sensor assembly in a bore
11713627 · 2023-08-01
Assignee
Inventors
Cpc classification
International classification
Abstract
A centraliser comprises arm assemblies pivotally connected between first and second support members. Each arm assembly comprises a first arm and a first pivot joint having a first pivot axis, a second arm and a second pivot joint having a second pivot axis, the first and second arms pivotally attached together via a third pivot joint having a third pivot axis. The arm assemblies are arranged in diametrically opposed pairs. In some embodiments the first arm comprises a fork section to position the first pivot axis coincident with the central longitudinal axis of the device, or so that the first pivot axis and the third pivot axis are positioned on opposite sides of a plane coincident with the central longitudinal axis of the device.
Claims
1. A device for centering a sensor assembly in a bore, the device comprising: a first support member and a second support member axially spaced apart along a central longitudinal axis of the device, one or both of the first and second support members configured to move axially along the central longitudinal axis, a first pair of diametrically opposite arm assemblies and a second pair of diametrically opposite arm assemblies orthogonal to the first pair of diametrically opposite arm assemblies, each arm assembly comprising: a first arm and a first pivot joint having a first pivot axis, a second arm and a second pivot joint having a second pivot axis, the first and second arms pivotally attached together via a third pivot joint having a third pivot axis, and wherein the first arm comprises a fork section, and for each arm assembly in the first pair of diametrically opposite arm assemblies: the first arm is pivotally connected to the first support member by the first pivot joint, and the second arm is pivotally connected to the second support member by the second pivot joint, and the fork section extends around opposite sides of the first support member to position the first pivot axis coincident with a first plane coincident with the central longitudinal axis of the device or so that the first pivot axis and the third pivot axis are positioned on opposite sides of the first plane, and for each arm assembly in the second pair of diametrically opposite arm assemblies: the first arm is pivotally connected to the second support member by the first pivot joint, and the second arm is pivotally connected to the first support member by the second pivot joint, and the fork section extends around opposite sides of the second support member to position the first pivot axis coincident with a second plane coincident with the central longitudinal axis of the device or so that the first pivot axis and the third pivot axis are positioned on opposite sides of the second plane, wherein the second plane is orthogonal to the first plane.
2. The device as claimed in claim 1, wherein, in the first pair of diametrically opposite arm assemblies, the first pivot axes are coincident with the first plane, and in the second pair of diametrically opposite arm assemblies, the first pivot axes are coincident with the second plane.
3. The device as claimed in claim 1, wherein in each pair of diametrically opposite arm assemblies, the first pivot axes of the pair of arm assemblies are colinear, such that the first arms pivot on the respective first or second support member on a common pivot axis.
4. The device as claimed in claim 3, wherein in each pair of diametrically opposite arm assemblies: one of the first arms comprises a pair of colinear pivot pins spaced apart by the fork section, the other one of the first arms comprises a pair of colinear eyes spaced apart by the fork section, the eyes received on the pins, and the pins received in corresponding bearing portions on opposed sides of the respective first or second support member to pivotally connect the first arms to the respective first or second support member to pivot on the respective first or second support member on a common pivot axis.
5. The device as claimed in claim 1, wherein the first pair of diametrically opposite arm assemblies comprises a first said arm assembly and a second said arm assembly, and the first pivot axis of the first arm assembly is colinear with the first pivot axis of the second arm assembly, and the second pair of diametrically opposite arm assemblies comprises a third said arm assembly and a fourth said arm assembly, and the first pivot axis of the third arm assembly is colinear with the first pivot axis of the fourth arm assembly.
6. The device as claimed in claim 1, wherein, in the first pair of diametrically opposite arm assemblies, the first pivot axis and the third pivot axis are positioned on opposite sides of the first plane, and in the second pair of diametrically opposite arm assemblies, the first pivot axis and the third pivot axis are positioned on opposite sides of the second plane.
7. The device as claimed in claim 6, wherein the first pivot axes of the first pair of diametrically opposite arm assemblies are axially aligned at the first support member, and the first pivot axes of the second pair of diametrically opposite arm assemblies are axially aligned at the second support member.
8. The device as claimed in claim 6, wherein the fork sections of the first pair of diametrically opposite arm assemblies laterally cross over such that the first pivot axis and the third pivot axis of each arm assembly in the first pair of diametrically opposite arm assemblies are positioned on opposite sides of the first plane, and the fork sections of the second pair of diametrically opposite arm assemblies laterally cross over such that the first pivot axis and the third pivot axis of each arm assembly in the second pair of diametrically opposite arm assemblies are positioned on opposite sides of the second plane.
9. The device as claimed in claim 1, wherein the first arm of each arm assembly comprises an elongate section extending between the fork section and the third pivot joint.
10. The device as claimed in claim 1, wherein in each pair of diametrically opposite arm assemblies, the forked section of one first arm is received radially inside the fork section of the other first arm.
11. The device as claimed in claim 1, wherein the device comprises one or more spring elements to bias the first and second pairs of diametrically opposite arm assemblies radially outwards.
12. A device for centering a sensor assembly in a bore, the device comprising: a first support member and a second support member axially spaced apart along a central longitudinal axis of the device, one or both of the first and second support members configured to move axially along the central longitudinal axis, a plurality of arm assemblies pivotally connected between the first and second support members, wherein each arm assembly comprises: a first arm pivotally attached to one of the first and second support members by a first pivot joint having a first pivot axis, a second arm pivotally attached to the other one of the first and second support members by a second pivot joint having a second pivot axis, the first and second arms pivotally attached together via a third pivot joint having a third pivot axis, and wherein the first arm comprises a fork section extending around opposite sides of the respective first or second support member to position the first pivot axis coincident with the central longitudinal axis of the device.
13. A device for centering a sensor assembly in a bore, the device comprising: a first support member and a second support member axially spaced apart along a central longitudinal axis of the device, one or both of the first and second support members configured to move axially along the central longitudinal axis; a first pair of diametrically opposite arm assemblies and a second pair of diametrically opposite arm assemblies orthogonal to the first pair of diametrically opposite arm assemblies, each arm assembly comprising a first arm and a first pivot joint having a first pivot axis, a second arm and a second pivot joint having a second pivot axis, the first and second arms pivotally attached together via a third pivot joint having a third pivot axis, and for each arm assembly in the first pair of diametrically opposite arm assemblies: the first arm is pivotally connected to the first support member by the first pivot joint, the second arm is pivotally connected to the second support member by the second pivot joint, and the first pivot axis is coincident with a first plane coincident with the central longitudinal axis of the device, and for each arm assembly in the second pair of diametrically opposite arm assemblies: the first arm is pivotally attached to the second support member by the first pivot joint, the second arm is pivotally connected to the first support member by the second pivot joint, and the first pivot axis is coincident with a second plane coincident with the central longitudinal axis of the device, the second plane orthogonal to the first plane.
14. The device as claimed in claim 13, wherein the first arm of each arm assembly comprises a fork section extending around opposite sides of the respective first or second support member.
15. The device as claimed in claim 13, wherein the first pair of diametrically opposite arm assemblies comprises a first said arm assembly and a second said arm assembly, and the first pivot axis of the first arm assembly is colinear with the first pivot axis of the second arm assembly, and the second pair of diametrically opposite arm assemblies comprises a third arm assembly and a fourth arm assembly, and the first pivot axis of the third arm assembly is colinear with the first pivot axis of the fourth arm assembly.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) An example embodiment of the invention is now discussed with reference to the Figures.
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BEST MODES FOR CARRYING OUT THE INVENTION
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(12) A plurality of arm assemblies (linkages) 3 are spaced circumferentially apart around a longitudinal axis 4 of the device 1. The arm assemblies 3 are configured to move axially and radially to engage the wellbore wall 102a to provide a centering force to maintain the tool string 101 in the centre of the wellbore 102.
(13) The arm assemblies 3 are pivotally coupled between two support members, a first support member 7 and a second support member 8. Each arm assembly or linkage comprises a first arm or link 5 pivotally connected to one of the support members 7, 8 by a first pivot joint 11 having a first pivot axis 11a, and a second arm or link 6 pivotally connected to the other one of the support members 7, 8 by a second pivot joint 12 having a second pivot axis 12a. The first and second arms 5, 6 a pivotally attached via a third pivot joint 13 having a third pivot axis 13a. One or both of the support members 7, 8 are configured to move axially along a longitudinal axis 4 of the device 1 to cause the arm assemblies to move radially to engage the wellbore wall by pivoting of the first and second arms 5, 6 about the respective first 11a, second 12a and third 13a pivot axes. One or both support members 7, 8 may slide axially on a central member or mandrel 10 of the centraliser or on a body of the tool string. The support members may comprise a collar or annular member colinear with and received on the mandrel 10 to slide thereon. The support members 7, 8 may be keyed to the mandrel to rotationally fix the support members to the mandrel so that the support members move axially on the mandrel without relative rotation between the support members and the mandrel.
(14) Each arm assembly 3 carries a roller or wheel 14 (herein wheel) to contact the wellbore wall to reduce friction between the wellbore wall 102a and the tool string 101 as the tool string 101 traverses the well bore 102. The wheel 14 is located at or adjacent the third pivot joint 13. The wheel 14 may have a rotational axis colinear with the pivot axis 13a of the third pivot joint 13 as shown in
(15) A mechanical stop 15 may be provided on the mandrel to set a maximum diameter for the centraliser 1. Each stop 15 limits axial movement of the respective support member 7, 8 to limit the radial outward movement of the arm assemblies 3 and therefore the outer diameter of the device 1. The radial extremities of the centraliser provided by the wheels 14 together present or define the outer diameter of the centraliser. The springs 9 provide a radial force to the arm assemblies 3 with the wheels 14 at the maximum outer diameter so that the centraliser supports the sensor assembly at the maximum outer diameter as it traverses along a bore. Prior to running the centraliser into a bore or where the centraliser 1 enters a large diameter section in the wellbore, the mechanical stops 15 prevent the arm assemblies 3 extending radially outside a desired diameter range, to avoid for example difficulties with inserting the device 1 into a bore or passing from a larger diameter to a smaller diameter section of the wellbore or passing through a wellhead control assembly.
(16) The first arm 5 of each arm assembly 3 comprises a fork section comprising two limbs 16, 17. The fork section extends around opposite sides of the corresponding or respective support member 7, 8 relative to a plane in which the arm assembly moves radially between radially inward and radially outward positions. The limbs 16, 17 of the fork of the first arm 5 extend on opposed sides of the support member 7, 8. By extending around opposed sides of the support member 7, 8, the fork section positions the first pivot axis 11a further from the third pivot axis 13a, thereby increasing the effective length of the first arm 5 compared to an arm comprising a first pivot axis on a side of the support member 7, 8 facing the third pivot joint. Positioning the first pivot axis 11a further from the third pivot joint via the fork section extending around opposed sides of the support member also increases an angle of the first arm relative to the longitudinal axis 4 of the device 1.
(17) Extending the arm length increases a bore diameter range over which the centraliser 1 can operate. Furthermore, increasing the minimum arm angle improves the coupling of the arm assemblies 3 together, since a larger arm angle results in a greater axial displacement of the support member 7, 8 for a given radial displacement of the arm assembly 3. Effective coupling the radial movement of the plurality of arm assemblies 3 is critical to ensure the arm assemblies act together in unison to accurately centralise the device and tool string in the bore. To ensure effective coupling between the arm assemblies 3, the arm angle (angle A,
(18) It is to be understood that the angle between an arm and the central axis is an angle between a line extending through the pivot axes at respective ends of the arm and the longitudinal axis of the device 1. For example, with reference to
(19) In the illustrated example device 1, the fork section extends around opposed sides of the support member 7, 8 so that the first pivot axis 11a is coincident with the longitudinal axis 4 of the device 1. Alternatively, as described below with reference to
(20) The arm assemblies 3 must be located within a limited annular space between the mandrel 10 and the inner diameter of the bore 102. The forked arm arrangement achieves a compact configuration for efficient utilisation of the available annular space.
(21) A compact arm assembly arrangement is further achieved by arranging the arm assemblies 3 in two diametrically opposite pairs—a first pair 3a of diametrically opposite arm assemblies and a second pair 3a of diametrically opposite arm assemblies, as illustrated in the example of
(22) The two pairs of arm assemblies 3 are arranged so that the first arms 5 of the arm assemblies 3 in the first pair are pivotally coupled to the first support member 7, and the first arms 5 of the arm assemblies 3 in the second pair are pivotally coupled to the second support member 8. This arrangement provides for two diametrically opposite forked arm connections at each support member 7, 8 and avoids interference between the forked arms at each support member as the arms pivot between radially inward and radially outward positions.
(23) In the illustrated example, to accommodate the first 11 and second 12 pivot joints at each support member 7, 8, the first pair of diametrically opposite arm assemblies is axially offset from the second pair of diametrically opposite arm assemblies, with the second pivot joints 12 located towards an axially inward side of the first pivot joints 11, i.e. the second pivot joints 12 of the first (or second) pair of arm assemblies are located axially between the first pivot joints 11 of the first (or second) pair of arm assemblies and the first pivot joints 11 of the second (or first) pair of arm assemblies. This results in the first arms being at distal ends of the device 1 such that when the device 1 passes from a larger bore diameter to a smaller bore diameter, a step in the bore diameter impacts the first arm. This may achieve a benefit whereby a lower force is required to move the centraliser 1 into the smaller diameter bore section of the bore since the impact is applied to a longer moment arm provided by the positioning of the first pivot axis 11a away from the third pivot axis 13a, increasing a torque applied to deflect the spring elements 9 to move the arm assemblies radially inwards.
(24) In the illustrated example of
(25) The first pivot joints 11 in each pair of arm assemblies 3 may be axially offset at each support member, by axially offsetting the two arm assemblies in each pair of arm assemblies. Alternatively, and as illustrated by the example of
(26) To achieve colinear first pivot axes at the support member, with reference to
(27) As best shown in
(28) In the illustrated embodiment of
(29) The example device of
(30) In the alternative example of
(31) Those skilled in the art will understand that other types of springs and spring configurations may be used to power the centraliser such as torsion springs and Belleville Washers for example. A combination of two or more spring devices may also be used, for example one or more springs may be provided end-to-end to impart a combined non-linear spring rate. Alternatively, the pitch of the coil spring may vary over its length to provide a non-linear spring rate. A centraliser according to the present invention may have only axial springs, only radial springs, or a combination of both axial and radial springs. A combination of both axial and radially acting springs may be used to provide a relatively constant radial force.
(32) Device 201 has many of the same or similar parts/features as described above with reference to the example device of
(33) For an axial spring configuration, the arm angle may be maintained within a range to achieve a relatively constant radial force. The arm assemblies provide a mechanical advantage (mechanical leverage) between the axial displacement and the radial displacement to provide, in combination with the axial spring elements 221, a radial force to the bore wall 102a. The mechanical advantage changes with the axial and radial position of the arm assemblies 203. The mechanical advantage of each arm assembly 203 may be expressed as Fr/Fa, where Fa is the axial force provided by the axial spring element(s) 221 on the arm assembly and Fr is the resulting radial force applied to the wellbore wall 102a. As the mechanical advantage increases, the radial force, transferred from the axial spring force to the wellbore wall increases. The mechanical advantage is dependent on the angle between each arm and the centreline of the device and increases as the angle increases. Thus, the mechanical advantage of the arm assembly 203 increases with increasing well bore diameter. In balance with the mechanical advantage, the spring(s) 221 provide(s) a force that decreases with increasing wellbore diameter, since the support members 207, 208 slide axially to decompress the spring. Conversely, as the wellbore diameter decreases, the mechanical advantage decreases and the axial spring force increases as the spring is further compressed by the sliding support member 207, 208. To achieve a relatively constant force, the arm angle of at least one of the arms 5, 6 should be much greater than 10 degrees and much less than 75 degrees. The angle is preferably maintained in a range of 20 to 70 degrees, or more preferably 25 to 65 degrees. In the illustrated embodiment, the arm angle for the first arm 205 is in the range of 25 degrees to 60 degrees as the arm assemblies move from the radially inwards position to the radially outwards position.
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(35) In each arm assembly 303, limbs 316, 317 (refer
(36) Like the configuration described above for the example of
(37) With the arm assemblies 303 arranged in two orthogonal diametrically opposite pairs, in each arm assembly 303 in the first pair of diametrically opposite arm assemblies, the first pivot axis 311a and the third pivot axis 313a are positioned on opposite sides of the first plane 4A (ref
(38) With reference to
(39) In each pair of arm assemblies 303, the fork section of each of the first arms 305a, 305b is pivotally connected to the support member by a pivot pin extending through the support member and eyes 319 (
(40) In the illustrated example, the first arms 305 are each provided as single unitary members. Alternatively, one or both first arms may be provided in two parts, e.g. each part providing one limb 316, 317 of the fork section, e.g. in a similar assembly to the arm of the earlier example device 1. As described for the example of
(41) The example device of
(42) The relative positioning of the pivot axes is achieved by the first arms having fork sections. However, the relative positioning of the pivot axes may be achieved by an arm without a fork section, the arm extending on one side of the support member only, by for example an arm extending approximately helically around the mandrel. However, such an arrangement is less preferred as the centering force applied by the arm assemblies against the wellbore wall may result in a torque applied to the support member and pivot joints.
(43) A centraliser according to one or more aspects of the present invention as described above provides one or more of the following benefits. The relative positioning of the arm assembly pivot points effectively increases the length of the arm of the arm assemblies for a given diameter and length centraliser, improving the bore diameter range over which the centraliser can operate. Furthermore, the minimum arm angle is increased which improves the coupling between the plurality of arm assemblies to ensure the arms act together to effectively centralise the device in the bore. An increase in minimum arm angle is also beneficial for ensuring a satisfactory mechanical advantage particularly important where axial spring(s) acting on the support member(s) are utilised.
(44) Further, increasing the minimum arm angle can assist in achieving a constant radial centering force. The disclosed arm arrangements can also present a longer moment arm to reduce the force required to collapse the centraliser when moving into a bore or lower diameter section of a bore. The described arm arrangements achieve compact arm configurations for efficient utilisation of the available annual space between the mandrel or sensor assembly and the ID of the wellbore, may achieve a shorter length device, and reduce complexity. Furthermore, the centraliser is a passive device, with energisation being provided by the mechanical spring components 9, 221, 321 only. No other power input, such as electrical or hydraulic power provided from service located power units is required. The invention therefore provides a lower cost, effective, and simplified device that provides improved operational reliability and accuracy of logged data.
(45) The invention has been described with reference to centering a tool string in a wellbore during a wireline logging operation. However, a centralising device according to the present invention may be used for centering a sensor assembly in a bore in other applications, for example to center a camera in a pipe for inspection purposes.
(46) Although this invention has been described by way of example and with reference to possible embodiments thereof, it is to be understood that modifications or improvements may be made thereto without departing from the spirit or scope of the appended claims. 1 Centraliser 2 Coupling 3 Arm assembly 3a a first pair of diametrically opposite arm assemblies 3 3b a second pair of diametrically opposite arm assemblies 3, orthogonal to the first pair 3a 4 Central axis 4A plane coincident with the central axis 4 4B plane coincident with the central axis 4 orthogonal to plane 4A 5 First Arm 5a and 5b first arms 6 Second Arm 7 First support member 8 Second support member 9 Spring 10 Mandrel 11 First pivot joint 12 Second pivot joint 13 Third pivot joint 14 Wheel 15 stops on the mandrel 16 limb of fork 17 limb of fork 18 pivot pins 19 eyes 20 bearing portions 221 spring 321 spring