Hydraulic lift caisson for buildings and other heavy and/or large objects
11828076 · 2023-11-28
Inventors
Cpc classification
International classification
Abstract
A hydraulic lift caisson for buildings including an outer rigid pipe, an inner rigid lifting post and a plurality of threaded lifting rods surrounding the inner rigid lifting post. Also included is a base lifting plate disposed within a bottom end of the outer rigid pipe and connected to a bottom end of the inner rigid lifting post and threaded rods, an anchor plate fixed to a first end of the inner rigid pipe and including a plurality of holes extending therethrough to receive the threaded lifting rods therethrough and a jacking plate disposed above the anchor plate and also including a plurality of holes extending therethrough to receive the threaded lifting rods therethrough, and at least one hydraulic jack disposed between the anchor plate and a jacking plate to lift the jacking plate, lifting post and building.
Claims
1. A hydraulic lift caisson to lift a building, comprising: a rigid pipe at least 10 feet in length having first and second ends; a rigid lifting post at least 10 feet in length disposed within the rigid pipe and including first and second ends; a base lifting plate having a diameter substantially the same as an inner diameter of the rigid pipe, the base lifting plate being attached to the second end of the rigid lifting post and including a plurality of symmetrical holes therethrough surrounding the rigid lifting post and configured to move along the length of the inner diameter of the rigid pipe; an anchor plate fixed to the first end of the rigid pipe and including a center cutout to receive the rigid lifting post therethrough and a plurality of symmetrical holes surrounding the cutout; a jacking plate disposed directly above the anchor plate and including a center cutout to receive the rigid lifting post therethrough and a plurality of symmetrical holes surrounding the cutout; a plurality of threaded lifting rods extending through respective ones of the holes through the base lifting plate, the anchor plate and the jacking plate, each of the threaded lifting rods including a base plate locking nut threaded onto a bottom end of each of the threaded rods to lock the bottom end of the threaded rods to the base lifting plate, an anchor plate locking nut threaded onto each of the threaded lifting rods directly above the anchor plate to cause the threaded lifting rods to hang from the anchor plate, and a jacking plate full load nut threaded to each of the threaded lifting rods to rest on a top surface of the jacking plate; and a plurality of hydraulic jacks disposed between the anchor plate and the jacking plate to lift the jacking plate away from the anchor plate, thus also lifting the threaded lift rods, base lifting plate and rigid lifting post upward together with the jacking plate.
2. The hydraulic lift caisson according to claim 1, wherein the rigid pipe, the rigid lifting post, the threaded rods, the anchor plate and the jacking plate are formed of steel.
3. The hydraulic lift caisson according to claim 1, wherein the rigid lifting post is square and the plurality of threaded lifting rods are twelve in number, wherein three threaded lifting rods are disposed adjacent to each of the four sides of the rigid lifting post.
4. The hydraulic lift caisson according to claim 1, wherein the anchor plate and the jacking plate are square and the plurality of hydraulic jacks include one hydraulic jack disposed at each corner of the anchor plate and jacking plate.
5. The hydraulic lift caisson according to claim 1, wherein the rigid pipe is thirty-six inches in diameter and has a ½ inch thick wall.
6. The hydraulic lift caisson according to claim 1, wherein the rigid lifting post includes four sixteen inch sides that are each ⅝ inch thick.
7. The hydraulic lift caisson according to claim 1, wherein the anchor plate and the jacking plate are four inches thick.
8. A hydraulic lift caisson to lift large heavy objects, comprising: a circular rigid pipe having first and second ends; a rigid lifting post disposed within the rigid circular pipe and including a first end extending out of the first end of the circular rigid pipe and a second end; a circular base lifting plate having a diameter substantially the same as an inner diameter of the rigid pipe, the base lifting plate being attached to the second end of the rigid lifting post and configured to move along a length of the inner diameter of the rigid circular pipe; an anchor plate fixed to the first end of the rigid circular pipe and including a center cutout to receive the rigid lifting post therethrough and a plurality of symmetrical holes surrounding the cutout; a jacking plate disposed directly above the anchor plate and including a center cutout to receive the rigid lifting post therethrough and a plurality of symmetrical holes surrounding the cutout; a plurality of threaded lifting rods each having a first end extending through respective holes in the anchor plate and jacking plate and having a second end connected to the base lifting plate, each of the threaded lifting rods including an anchor plate locking nut threaded onto the first end thereof to be disposed directly above the anchor plate to cause the threaded lifting rods to hang from the anchor plate and a jacking plate full load nut threaded onto the first end thereof to rest on a top surface of the jacking plate; and at least one hydraulic jack disposed between the anchor plate and the jacking plate to lift the jacking plate away from the anchor plate, thus also lifting the threaded lift rods, the base lifting plate and the rigid lifting post upward together with the jacking plate.
9. The hydraulic lift caisson according to claim 8, wherein the circular rigid pipe and the rigid lifting post are formed in ten feet increments and can be attached to another one of the circular rigid pipes and rigid lifting posts, respectively, to form a single twenty foot circular rigid pipe and a single twenty foot lifting post.
10. The hydraulic lift caisson according to claim 9, wherein the first and second circular rigid pipes are attached to each other by contacting a bottom end of the first circular rigid pipe with a top end of the second circular rigid pipe and welding a steel ring over the two contacting ends.
11. The hydraulic lift caisson according to claim 10, wherein the first and second rigid lifting posts are attached to each other by contacting a bottom end of the first rigid lifting post with a top end of the second rigid lifting post and screwing or bolting at least one shear plate to both the bottom end of the first rigid lifting post and the top end of the second rigid lifting post.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) These and/or other features and utilities of the present inventive concept will become apparent and more readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
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(11) The drawings illustrate a few exemplary embodiments of the present inventive concept, and are not to be considered limiting in its scope, as the overall inventive concept may admit to other equally effective embodiments. The elements and features shown in the drawings are to scale and attempt to clearly illustrate the principles of exemplary embodiments of the present inventive concept. In the drawings, reference numerals designate like or corresponding, but not necessarily identical, elements throughout the several views.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(12) Reference will now be made in detail to the embodiments of the present general inventive concept, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the like elements throughout. The embodiments are described below in order to explain the present general inventive concept while referring to the figures. Also, while describing the present general inventive concept, detailed descriptions about related well-known functions or configurations that may diminish the clarity of the points of the present general inventive concept are omitted.
(13) It will be understood that although the terms “first” and “second” are used herein to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish one element from another element. Thus, a first element could be termed a second element, and similarly, a second element may be termed a first element without departing from the teachings of this disclosure.
(14) Expressions such as “at least one of,” when preceding a list of elements, modify the entire list of elements and do not modify the individual elements of the list.
(15) All terms including descriptive or technical terms which are used herein should be construed as having meanings that are obvious to one of ordinary skill in the art. However, the terms may have different meanings according to an intention of one of ordinary skill in the art, case precedents, or the appearance of new technologies. Also, some terms may be arbitrarily selected by the applicant, and in this case, the meaning of the selected terms will be described in detail in the detailed description of the invention. Thus, the terms used herein must be defined based on the meaning of the terms together with the description throughout the specification.
(16) Also, when a part “includes” or “comprises” an element, unless there is a particular description contrary thereto, the part can further include other elements, not excluding the other elements.
(17) Hereinafter, one or more exemplary embodiments of the present general inventive concept will be described in detail with reference to accompanying drawings.
(18) Exemplary embodiments of the present general inventive concept are directed to a hydraulic lift caisson to lift buildings (or other large and/or heavy objects). More particularly, but not exclusively, this inventive concept relates to a hydraulic lift caisson to lift buildings off the ground or a cellar floor in which such buildings are built on. The exemplary embodiments will be described in detail below with reference to
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(20) Within the outer steel pipe 1001 can be provided a steel lifting post 1002. The steel lifting post 1002 preferably extends the entire length of the outer steel pipe 1001 and is preferably formed to be 16 inches by 16 inches square, with a wall thickness of ⅝ inch. The steel lifting post 1002 can be provided in 10 feet sections or can be formed as one single piece to a desired length. The desired length of the steel lifting post 1002 will depend on how deep the requirement will be to insert the steel lifting post 1002, within the outer steel pipe 1001, into the ground in order to rest the bottom end of the outer steel pipe 1001 securely on solid rock underground while a top end extends up past the ground level in which a building rests. A plurality of steel lifting posts 1002 can be connected together to provide one elongated steel lifting post 1002, as will be described in more detail below. Alternatively, the steel lifting post 1002 can have a different area and wall thickness depending on the size and weight of a building to be lifted. Also, the steel lifting post 1002 can be formed of alternative types of metals which will withstand several tons of weight. The steel lifting post 1002 is preferably disposed to extend along the inner center of the outer steel pipe 1001. The steel lifting post 1002 preferably includes a top lifting plate 1003 formed at a first (top) end thereof, which is configured to extend out through the first (top) end of the outer steel pipe 1001 when the hydraulic lift caisson 1000 is in operation, as will be described in more detail below.
(21) The outer steel pipe 1001 can also include a plurality of threaded lifting rods 1004 disposed therein and extending along the entire length therein. The threaded lifting rods 1004 are preferably disposed to surround the steel lifting post 1002 and are preferably also formed of steel. The threaded lifting rods 1004 can alternatively be formed of another type of metal which will withstand the weight of several tons. According to an example embodiment, the plurality of threaded lifting rods 1004 can include twelve threaded lifting rods 1004. Alternatively, the threaded lifting rods 1004 can be provided in a certain number depending on the size and weight of a building to be lifted by the hydraulic lift system 1000.
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(24) Referring to
(25) At each of the four corners of the anchor plate 1006 can be disposed a hydraulic jack 1010, which is described in more detail below. A combined total hydraulic jacking capacity of the four hydraulic jacks is greater than the total weight of the load to be lifted. In an example embodiment of the present inventive concept, each of the hydraulic jacks 1010 can be configured to lift 150 tons of weight. Alternatively, the hydraulic jacks 1010 can be configured to lift an amount of weight that is greater than the building intended to be lifted.
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(28) After the first ends of the threaded lifting rods 1004 are inserted through the respective holes 1006b in the jacking plate 1008 a respective jacking plate full load nut 1004b can be threaded thereon to force the threaded lifting rods 1004 to be lifted when the jacking plate 1008 is lifted by the hydraulic jacks 1010. With this configuration when the hydraulic jacks 1010, which are resting on the top surface of the anchor plate 1006, lift the jacking plate 1008, the threaded lifting rods 1004 will be lifted upward together with the jacking plate 1008, which will in turn also raise the anchor plate locking nuts 1004a upward away from the anchor plate 1006.
(29) The hydraulic jacks 1010 disposed on each anchor plate 1006 are configured to be operated in sync to simultaneously lift the four corners of the jacking plate 1008 such that the jacking plate 1008 remains in a horizontal position while being lifted. The hydraulic jacks 1010 preferably lift the jacking plate 1008 slowly and in approximately four inch increments. After the hydraulic jacks 1010 simultaneously lift the jacking plate 1008 by approximately four inches, which will cause the threaded lifting rods 1004 to be lifted upward by approximately four inches, which will in turn cause the base lifting plate 1020 and steel lifting post 1002 to be lifted together by the same four inches, the anchor plate locking nuts 1004a will also be raised off the anchor plate 1006 by the same four inches. Once the anchor plate locking nuts 1004a have been raised by four inches away from the anchor plate 1006 the anchor plate locking nuts 1004a can be threaded downward until each of the anchor plate locking nuts 1004a is once again resting on the top surface of the anchor plate 1006. At this point the steel lifting post 1002 will have been securely lifted upward with respect to the outer steel pipe 1001 and will remain in this position since the anchor plate locking nuts 1004a will be securely seated on the anchor plate 1006, thus preventing the threaded lifting rods 1004 from sliding downward due to the weight of the building or other heavy object being lifted. At this point the hydraulic jacks 1010 can be simultaneously retracted back to their starting positions, which will cause the jacking plate 1008 to be lowered to its original position. Once the jacking plate 1008 is lowered back to its original position the jacking plate full load nuts 1004b can be threaded downward until they are again resting on the top of the jacking plate 1008. This sequence of operations can be continuously repeated until the building is lifted to the desired height.
(30) As pointed out above, the hydraulic jacks 1010 can continue to lift the jacking plate 1008 upward by approximately four inches at a time, which will in turn lift the steel lifting post 1002 upward by an equal amount. As a result of the hydraulic jacks 1010 continually lifting the jacking plate 1008, the threaded lifting rods 1004, the base lifting plate 1020 and the steel lifting post 1002 simultaneously by approximately four inches, and then threading the anchor plate locking nuts 1004a back down onto the surface of the anchor plate 1006, and then retracting the hydraulic jacks 1010 back to their resting position, and then threading the jacking plate full load nuts 1004b back down onto the surface of the jacking plate 1008, and then repeating these steps, the building, which will be sitting on a plurality of top lifting plates 1003 welded to the first (top) end of the steel lifting posts 1002, will continue to be lifted away from the ground until the desired height is achieved.
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(34) Operations of the hydraulic lift caisson 1000 according to an example embodiment of the present inventive concept will now be described in detail below.
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(36) A hydraulic lift caisson 1000 can be positioned under each of the CRBs used under the intended building to be lifted. Once each of the CRBs has a hydraulic lift caisson 1000 disposed thereunder, the hydraulic jacks 1010 used with each of the plurality of hydraulic lift caissons 1000 can be activated simultaneously to lift their respective jacking plates 1008 in unison by approximately four inches, which will cause the threaded lifting rods 1004 and respective steel lifting posts 1002 to lift the respective CRBs upward, thus lifting the building upward evenly. Each time the four hydraulic jacks 1010 for each of plurality of hydraulic lift caissons 1000 lifts the corresponding jacking plate 1008 up by approximately four inches, the anchor plate locking nuts 1004a can be threaded downward along the corresponding threaded lifting rod until the anchor plate locking nuts 1004a are again resting on the top of the anchor plate 1006. Then the hydraulic jacks 1010 can be retracted to their original position causing the jacking plates 1008 to be lowered back to their original position. Then the jacking plate full load nuts 1004b can be threaded downward to once again rest on the top surface of the jacking plate 1008. This sequence of operations can be continuously repeated until the building being lifted is raised to a desired height for the intended purpose. Moreover, the building being lifted by the plurality of hydraulic lift caissons 1000 will be evenly lifted in one continuous stroke.
(37) Although a few embodiments of the present general inventive concept have been shown and described, it will be appreciated by those skilled in the art that changes may be made in these embodiments without departing from the principles and spirit of the general inventive concept, the scope of which is defined in the appended claims and their equivalents.