Base wall support for tote
11827412 · 2023-11-28
Assignee
Inventors
Cpc classification
International classification
Abstract
A storage tote includes a main body with a base wall and a plurality of side walls. The base wall has a center area, a central ridge, a first side ridge, and a second side ridge. The center area is bounded by the plurality of side walls. The central ridge bisects the base wall. In addition, the central ridge has a first wall, a second wall, and a third wall. The first side ridge and the second side ridge are disposed across the center area and oriented parallel to the central ridge. The first side ridge is spaced apart from the first wall of the central ridge, while the second side ridge is spaced apart from the second wall of the central ridge.
Claims
1. A storage tote, comprising: a main body having a base wall and a plurality of side walls including a first side wall and a second side wall, the base wall having a center area generally arranged on a first plane and bounded by the plurality of side walls, the base wall further having a central ridge in the center area and an outer perimeter ridge disposed at a bounded edge of the base wall, both the central ridge and the outer perimeter ridge disposed on an outside surface of the storage tote, wherein the central ridge and the outer perimeter ridge extend outwardly from the outside surface of the storage tote, the central ridge having a first end and a second end, the first end of the central ridge disposed adjacent to the first side wall of the storage tote, and the second end of the central ridge-disposed adjacent to the second side wall of the storage tote, the central ridge bisecting the base wall, wherein the central ridge has a first wall, a second wall, and a third wall, and the first wall is disposed on a second plane oriented transverse to the first plane, the second wall spaced apart from the first wall and oriented on a plane generally parallel with the second plane, and the third wall of the central ridge is disposed on a third plane oriented transverse to the second plane, the third wall disposed between and connecting the first wall and the second wall of the central ridge, wherein the first wall, the second wall and the third wall of the central ridge respectively form a continuous uninterrupted surface extending the entirety of the central ridge and extending the length of the central ridge from the first end of the central ridge to the second end of the central ridge and from a first side to a second side of the central ridge, and wherein the outer perimeter ridge further includes at least one chamfered corner.
2. The storage tote of claim 1, where the third wall is further connected to each of the first wall and the second wall with a rounded corner having a first radius between 0.01 inches and 0.5 inches.
3. The storage tote of claim 1, wherein each of the first wall and the second wall are further connected to the center area of the base wall with a rounded corner having a second radius between 0.01 inches and 0.3 inches.
4. The storage tote of claim 1, wherein the first end and the second end of the central ridge are connected to the outer perimeter ridge.
5. The storage tote of claim 1, wherein the storage tote has a baseline point on the first plane and a deflection point on the third plane, the baseline point being at a nominal location where there is no deflection of the base wall, and the deflection point being a furthest location from the nominal location associated with deflection of the base wall, the baseline point and the deflection point used to determine a tolerance of deflection, the tolerance of deflection acquired by measuring a distance between the baseline point and the deflection point, wherein the tolerance of deflection of the storage tote is less than 0.15 inches.
6. The storage tote of claim 5, wherein the tolerance of deflection is between 0.09 inches and 0.1 inches.
7. The storage tote of claim 1, wherein the outer perimeter ridge has four chamfered corners, each of the four chamfered corners including two pointed edges.
8. The storage tote of claim 1, wherein the outer perimeter ridge is disposed between the center area of the base wall and the plurality of side walls including the first sidewall and the second side wall of the main body.
9. A storage tote, comprising: a main body having a base wall and a plurality of side walls including a first side wall and a second side wall, the base wall having a center area generally arranged on a first plane and bounded by the plurality of side walls, the base wall further having a central ridge in the center area and an outer perimeter ridge disposed at a bounded edge of the base wall, both the central ridge and the outer perimeter ridge disposed on an outside surface of the storage tote, wherein the central ridge and the outer perimeter ridge extend outwardly from the outside surface of the storage tote, the central ridge has a first end and a second end, the center area of the base wall further having a first side ridge and a second side ridge, the first end of the central ridge is connected to the outer perimeter ridge adjacent to the first side wall of the storage tote, the second end of the central ridge is connected to the outer perimeter ridge adjacent to the second side wall of the storage tote, the central ridge bisecting the base wall and disposed between the first side ridge and the second side ridge, and wherein the central ridge has a first wall, a second wall, and a third wall, and the first wall is disposed on a second plane oriented transverse to the first plane, the second wall spaced apart from the first wall and oriented on a plane generally parallel with the second plane, and the third wall of the central ridge is disposed on a third plane oriented transverse to the second plane, the third wall disposed between and connecting the first wall and the second wall of the central ridge, wherein the first wall, the second wall and the third wall of the central ridge respectively form a continuous uninterrupted surface extending the entirety of the central ridge and extending the length of the central ridge from the first end of the central ridge to the second end of the central ridge and from a first side to a second side of the central ridge, and wherein the outer perimeter ridge further includes at least one chamfered corner.
10. The storage tote of claim 9, wherein the base wall is corrugated.
11. The storage tote of claim 10, wherein the first side ridge is spaced apart from the first wall of the central ridge, the first side ridge is oriented substantially parallel to the central ridge, the second side ridge is spaced apart from the second wall of the central ridge, and the second side ridge is oriented substantially parallel to the central ridge.
12. The storage tote of claim 11, wherein the first side ridge and the second side ridge are substantially evenly spaced apart from the central ridge.
13. The storage tote of claim 9, wherein each of the first side ridge and the second side ridge have a first end and a second end, the first end of each of the first side ridge and the second side ridge are connected to the outer perimeter ridge adjacent to the first side wall of the storage tote, the second end of each of the first side ridge and the second side ridge are connected to the outer perimeter ridge adjacent to the second side wall of the storage tote.
14. The storage tote of claim 9, wherein the central ridge, the first side ridge, and the second side ridge are formed by injection molding.
15. The storage tote of claim 9, wherein each of the central ridge, the first side ridge, and the second side ridge have a flat outer surface.
16. The storage tote of claim 9, wherein the outer perimeter ridge has a first surface, a second surface, and a third surface, the third surface of the outer perimeter ridge is on the third plane, the first surface and the second surface are disposed on planes that are transverse to the third surface, the third surface disposed between and connecting the first surface and the second surface of the outer perimeter ridge, the third surface connected to each of the first surface and the second surface with a rounded corner having a third radius between 0.01 inches and 0.5 inches.
17. The storage tote of claim 9, wherein the central ridge, the first side ridge, and the second side ridge have a first width and the outer perimeter ridge has a second width, the first width of each of the central ridge, the first side ridge, and the second side ridge being greater than the second width of the outer perimeter ridge.
18. A storage tote, comprising: a main body having a base wall and a plurality of side walls including a first sidewall, a second side wall, a third side wall, and a fourth sidewall, the base wall having a center area generally arranged on a first plane and bounded by the plurality of side walls, the base wall further having a central ridge in the center area and an outer perimeter ridge disposed at a bounded edge of the base wall, both the central ridge and the outer perimeter ridge disposed on an outside surface of the storage tote, wherein the central ridge and the outer perimeter ridge extend outwardly from the outside surface of the storage tote, the central ridge having a first end and a second end, the first end of the central ridge disposed adjacent to the first side wall of the storage tote, the second end of the central ridge disposed adjacent to the second side wall of the storage tote, the central ridge bisecting the main body, wherein center area of the base wall further having a first side ridge and a second side ridge, wherein the central ridge has a first wall, a second wall, and a third wall, and the first wall is disposed on a second plane oriented transverse to the first plane, the second wall spaced apart from the first wall and oriented on a plane generally parallel with the second plane, and the third wall of the central ridge is disposed on a third plane oriented transverse to the second plane, the third wall disposed between and connecting the first wall and the second wall of the central ridge, and the first wall, the second wall and the third wall of the central ridge respectively form a continuous uninterrupted surface extending the entirety of the central ridge and extending the length of the central ridge from the first end of the central ridge to the second end of the central ridge and from a first side to a second side of the central ridge, wherein the first side ridge is spaced apart from the first wall of the central ridge, and the second side ridge is spaced apart from the second wall of the central ridge, and wherein the outer perimeter ridge further includes at least one chamfered corner wherein the first side ridge further has a first central portion and a pair of first end portions, the first central portion spaced apart from the first wall of the central ridge and oriented substantially parallel to the central ridge, the second side ridge further has a second central portion and a pair of second end portions, the second central portion spaced apart from the second wall of the central ridge and oriented substantially parallel to the central ridge, and each of first end portions and the second end portions oriented transverse to the central ridge.
19. The storage tote of claim 18, wherein the base wall has a first lateral ridge and a second lateral ridge, the first lateral ridge disposed between and connecting the first central portion of the first side ridge and the outer perimeter ridge, and the second lateral ridge disposed between and connecting the second central portion of the second side ridge and the outer perimeter ridge.
20. The storage tote of claim 18, wherein the outer perimeter ridge is disposed between the center area of the base wall and the plurality of side walls including the first sidewall, the second sidewall, the third sidewall, and the fourth sidewall of the main body.
Description
DRAWINGS
(1) The above, as well as other advantages of the present disclosure, will become readily apparent to those skilled in the art from the following detailed description, particularly when considered in the light of the drawings described hereafter.
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DETAILED DESCRIPTION
(17) The following detailed description and appended drawings describe and illustrate various embodiments of the invention. The description and drawings serve to enable one skilled in the art to make and use the invention, and are not intended to limit the scope of the invention in any manner.
(18) As shown in
(19) The base wall 104 has a center area 112 generally arranged on a first plane P1. The center area 112 of the base wall 104 is bounded by the plurality of side walls 106. The center area 112 of the base wall 104 further includes a central ridge 116 with a first end 118 and a second end 120. The first end 118 of the central ridge 116 may be disposed adjacent to the first side wall 108 of the storage tote 100. The second end 120 of the central ridge 116 may be disposed adjacent to the second side wall 110 of the storage tote 100. The central ridge 116 bisects the base wall 104.
(20) Without being bound to any particular theory, it is believed that bisecting the base wall 104 with the central ridge 116 provides for a greater structural integrity and increased durability of the base wall 104 relative to the prior art. Advantageously, the greater structural integrity and increased durability provided by the central ridge 116 militates against warping of the base wall 104 post-manufacturing.
(21) Now referring to
(22) In a particular example, as shown in
(23) In a specific example, as shown in
(24) With reference to
(25) In a particular example, as shown in
(26) As shown in the prior art of
(27) With respect to the prior art storage tote shown in
(28) Advantageously, and as shown in
(29) As shown in
(30) In particular, and with continued reference to
(31) In another embodiment, as shown in
(32) Without being bound to any particular theory, it is believed that providing the first side ridge 152 and the second side ridge 154, together with the central ridge 116, provides greater structural integrity and increased durability of the base wall 104. Advantageously, the greater structural integrity and increased durability provided by the first side ridge 152 and the second side ridge 154 militates against warping of the base wall 104 post-manufacturing.
(33) As shown in
(34) Without being bound to any particular theory, it is believed that the positioning of the central ridge 116, the first side ridge 152, and the second side ridge 154 allow the base wall 104 of storage tote 100 to have enhanced structural integrity. This enhanced structural integrity of the base wall 104 allows the stress during the manufacturing process to be more evenly distributed along the base wall 104, for example, in a manner similar to a structural Roman arch. Advantageously, by evenly distributing the stress along the base wall 104, the storage tote 100 is more resistant to warping following the injection molding process. Desirably, the enhanced structural integrity also allows the storage tote 100 to have a more consistent appearance and shape after the manufacturing process and further increases the stacking quality of the storage tote 100.
(35) As shown in
(36) In a particular example, the central ridge 116, the first side ridge 152, and the second side ridge 154 may be formed by injection molding. A skilled artisan may select other suitable methods of forming the central ridge 116, the first side ridge 152, and the second side ridge 154, within the scope of the present disclosure.
(37) With reference to
(38) In another example, the outer perimeter ridge 138 further comprises at least one chamfered corner 162. Advantageously, the at least one chamfered corner 162 of the outer perimeter ridge 138 may enhance the stacking quality of the storage tote 100.
(39) In a specific example, as shown in
(40) Now referring to
(41) In an alternative embodiment, as shown in
(42) Each of the first side ridge 152 and second side ridge 154 may further have a plurality of end portions 188 oriented transverse to the central ridge 116. A skilled artisan may select other suitable configurations of the first side ridge 152 and the second side ridge 154, within the scope of the present disclosure.
(43) In a specific example, as shown in
(44) Without being bound to any particular theory, it is believed that the positioning of the first lateral ridge 190 and the second lateral ridge 196 provides the base wall 104 of storage tote 100 with greater structural integrity and further militates against warping post manufacturing.
(45) Advantageously, the configuration of base wall 104 of the storage tote 100 of the present disclosure militates against an undesirable inward flexing or warping at the center area 112 of the base wall 104. It has been found that the central ridge 116 of the storage tote 100 facilitates a more even distribution of the stress across the main body 102, which is believed to further militate against warping and deflection.
(46) While certain representative embodiments and details have been shown for purposes of illustrating the invention, it will be apparent to those skilled in the art that various changes may be made without departing from the scope of the disclosure, which is further described in the following appended claims.