Intratumoral drug delivery materials and methods for treating breast cancer
11826492 · 2023-11-28
Assignee
Inventors
Cpc classification
A61K31/436
HUMAN NECESSITIES
A61L2300/22
HUMAN NECESSITIES
A61L2300/204
HUMAN NECESSITIES
A61L29/048
HUMAN NECESSITIES
A61K31/437
HUMAN NECESSITIES
A61L2420/00
HUMAN NECESSITIES
A61L29/16
HUMAN NECESSITIES
A61L2300/802
HUMAN NECESSITIES
A61L2300/426
HUMAN NECESSITIES
A61L2300/61
HUMAN NECESSITIES
International classification
A61K31/436
HUMAN NECESSITIES
A61K31/437
HUMAN NECESSITIES
A61L29/16
HUMAN NECESSITIES
Abstract
Generally, the invention is in relation to the field of drug delivery devices to augment standard radiation therapy and methods of making and using same. Specifically, this technology utilizes a controlled release of drug from a coated balloon for local intratumoral drug delivery to breast tissue to supplement or replace standard radiation therapy.
Claims
1. A drug eluting device, comprising a primer layer containing a water soluble material layer and a multi-part drug layer having a first part and optionally a second part, wherein the first part comprises a macrocyclic triene immunosuppressive compound and the second part comprises at least one polymer-free excipient, wherein polymer-free excipient is a fatty alcohol or fatty aldehyde or a fatty acid or a nonionic surfactant, wherein the drug eluting device is a drug eluting balloon catheter and wherein the multi-part drug layer is formulated as a single formulation and is applied to the surface of the balloon catheter and on top of the primer layer and wherein the water soluble material is a globular serum protein having an approximate molecular weight of between 65-70 kD.
2. The device of claim 1, wherein the water soluble material comprises a serum protein having at least 90% identity to SEQ ID NO: 1.
3. The device of claim 1, wherein the water soluble material is human serum albumin.
4. The device of claim 1, wherein the multi-part drug layer contains one of rapamycin, everolimus, zotarolimus, biolimus or temsirolimus.
5. The device of claim 1, wherein the multi-part drug layer contains one of tacrolimus, paclitaxel, docetaxel, analogs thereof or mixtures thereof.
6. The device of claim 1, wherein polymer-free excipient is a linear fatty alcohol or fatty aldehyde or a fatty acid or a nonionic surfactant containing at least 12 carbon atoms.
7. The device of claim 1, wherein polymer-free excipient of the second part of the multi-part drug layer is at least one saturated or unsaturated fatty alcohol and/or at least one saturated or unsaturated fatty aldehyde.
8. A method of manufacturing the drug eluting balloon catheter of claim 1 comprising: (a) providing the drug eluting balloon catheter capable of radial expansion once inflated; (b) providing an aqueous solution of a water soluble excipient comprising from about 10% to about 30% of the water soluble excipient in a solution of water; (c) dip coating the drug eluting balloon catheter in the solution of (b); (d) allowing the dip coated drug eluting balloon catheter to dry; (e) applying a solution comprising a macrocyclic triene immunosuppressive compound and optionally at least one saturated fatty alcohol, polymer-free excipient to the drug eluting balloon catheter of (d); and (f) allowing the drug eluting balloon catheter of (e) to dry.
9. A drug eluting device, comprising a primer layer containing a water soluble material layer and a multi-part drug layer having a first part and optionally a second part, wherein the first part comprises a macrocyclic triene immunosuppressive compound and the second part comprises at least one polymer-free excipient, wherein the drug eluting device is a drug eluting balloon catheter and wherein the multi-part drug layer is formulated as a single formulation and is applied to the surface of the balloon catheter and on top of the primer layer, wherein the water soluble material is a globular serum protein, the at least one polymer-free excipient is a fatty alcohol excipient being a nonionic, linear hydrocarbon and the macrocyclic triene immunosuppressive compound is lipophilic, further wherein the coating layer is capable of forming cracks after the device is deployed.
10. A method of treating breast cancer, comprising (a) providing a drug eluting balloon catheter comprising a primer layer containing a water soluble material and a multi-part drug layer having a first part and optionally a second part; (b) inserting the drug eluting balloon catheter into a diseased breast tissue of an individual, further wherein the first part of the multi-part drug layer comprises a macrocyclic triene immunosuppressive compound, wherein the macrocyclic triene immunosuppressive compound has the following structure: ##STR00011## where R is C(O)—(CH.sub.2).sub.n—X, n is 0, 1 or 2, X is a cyclic hydrocarbon having 3-8 carbons and optionally contains one or more unsaturated bonds and the optional second part comprises at least one polymer-free excipient, wherein polymer-free excipient is a fatty alcohol or fatty aldehyde or a fatty acid or a nonionic surfactant.
11. The device of claim 1, wherein the macrocyclic triene immunosuppressive compound has the following structure: ##STR00012## where R is C(O)—(CH.sub.2).sub.n—X, n is 0, 1 or 2, X is a cyclic hydrocarbon having 3-8 carbons and optionally contains one or more unsaturated bonds.
12. The device of claim 11, wherein C(O)—(CH.sub.2).sub.n—X has one of the following structures: ##STR00013##
13. The drug eluting device of claim 10, wherein the macrocyclic triene immunosuppressive compound has the following structure: ##STR00014## where R is C(O)—(CH.sub.2).sub.n—X, n is 0, 1 or 2, X is a cyclic hydrocarbon having 3-8 carbons and optionally contains one or more unsaturated bonds.
14. A drug eluting device, comprising a primer layer containing a water soluble material layer and a multi-part drug layer having a first part and optionally a second part, wherein the first part comprises a macrocyclic triene immunosuppressive compound and the second part comprises at least one polymer-free excipient, wherein polymer-free excipient is a fatty alcohol or fatty aldehyde or a fatty acid or a nonionic surfactant, wherein the drug eluting device is a drug eluting balloon catheter and wherein the multi-part drug layer is formulated as a single formulation and is applied to the surface of the balloon catheter and on top of the primer layer, wherein the water soluble material is a globular serum protein and wherein the macrocyclic triene immunosuppressive compound has the following structure: ##STR00015## where R is C(O)—(CH.sub.2).sub.n—X, n is 0, 1 or 2, X is a cyclic hydrocarbon having 3-8 carbons and optionally contains one or more unsaturated bonds.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The disclosed subject matter contained herein is best described in conjunction with the accompanying drawings, in which:
(2)
(3)
(4)
DETAILED DESCRIPTION OF THE INVENTION
Definitions
(5) As used herein, the term “coated” or “coating” with reference to a balloon catheter refers to compounds or substances applied to the balloon surface or otherwise integral to the balloon surface. This would include a drug or therapeutic compound, as well as any other substance that is applied to the balloon surface in order to facilitate the delivery of the drug from the balloon surface to a target.
(6) As used herein, the term “elution” refers to the transfer of a drug or therapeutic agent out of the coating layer and is determined as the total amount of the drug or therapeutic agent excreted out of the coating layer as formulated for application to the surface of the balloon catheter of the present invention.
(7) As used herein, the term “excipient” refers to a natural or synthetically derived substance that is formulated in conjunction with an active agent.
(8) As used herein, the term “lipids” refers to any of a group of organic compounds, including the fats, oils, waxes, sterols, and triglycerides, that are largely insoluble in water but soluble in nonpolar organic solvents, and are oily to the touch.
(9) As used herein, the term “target” or “target tissue” refers to the therapeutic endpoint for the devices of the present invention. Such tissues may include, but are not limited to, blood vessels, interior vasculature areas and regions at the interface between organs and the vasculature of an individual.
(10) As used herein, the term macrocyclic triene immunosuppressive compound includes rapamycin (sirolimus), everolimus, zotarolimus, biolimus, novolimus, myolimus, temsirolimus and the rapamycin derivatives described in this disclosure. In one embodiment the macrocyclic triene immunosuppressive compound is selected from the group comprising or consisting of rapamycin (sirolimus), everolimus, zotarolimus and biolimus. Also, the multi-part drug layer may contain tacrolimus, paclitaxel, docetaxel or analogs thereof or mixtures thereof as drug.
(11) The present invention provides for a balloon catheter, and methods of making and using same, having a unique multi-layer coating formulated for application to the external surface of the balloon to be inserted and deployed at the target site. The embodiments of the present invention are designed for insertion into the body of an individual in order to be applied to a target tissue or site of interest. Such non-limiting examples of the application of the devices of the present invention include for use in the treatment of diseases or conditions of the vasculature system, but also include specific targets (i.e., internal organs, certain tissue types or internal regions) that would benefit from the therapeutic uses described herein. In a preferred embodiment, the target tissue is breast tissue and the target site is a solid tumor within the breast tissue. Also, the devices to which the coating as suggested herein can be applied are not limited to balloon catheters, but can also other devices which benefit from a fast and efficient drug release.
(12) It was found that a balloon catheter as suggested herein can be provided which can advantageously be applied in a method of treating breast cancer providing an effective dose of an immunosuppressive compound directly in the affected cancerous tissue in fast manner thereby reducing or in best case eliminating the exposure of a patient to radiation significantly. Hence, a method of treating breast cancer is facilitated which is highly beneficial for the recovery and the long term wellbeing of patients.
(13) The present invention provides for a drug eluting balloon catheter having a coating formulated as follows: a primer layer comprising a water soluble material and a multi-part drug layer, wherein the multi-part drug layer further comprises a macrocyclic triene immunosuppressive compound and optionally at least one fatty alcohol or fatty aldehyde, polymer-free excipient.
(14) Preferably, the primer layer of the multi-layer coating is comprised of a water soluble material and forms the first coating layer on the surface of the balloon catheter. This primer layer is preferably applied via dip coating, wherein the balloon catheter is placed into a solution comprising the water soluble material, which is applied to the surface of the balloon catheter. Other suitable methods such as spraying or application of a solution by a thread, a needle, a cannula, a sponge or a piece of cloth can be used for the coating procedure. Following this application of the primer layer, the balloon catheter is removed from the solution or the application device and allowed to dry, for example at ambient room temperature for a time less than 24 hours
(15) The water soluble material that is meant to comprise the bulk of the primer layer is a polymer or a protein having an approximate molecular weight of between 50 to 200 kD. In one embodiment the water soluble material is selected from water soluble human serum proteins or water soluble blood proteins preferably having an approximate molecular weight of between 50 to 200 kD. In one embodiment the water soluble material is a polymer or a protein having an approximate molecular weight of between 65-70 kD, preferably a globular serum protein having an approximate molecular weight of between 65-70 kD. In a further embodiment the water soluble material is selected from blood proteins such as globulins and/or fibrinogens having molecular weights up to approximately 160 kD. More preferably, the water soluble material is human fibrinogen or immunoglobulin. Most preferably, the water soluble material is a human serum protein having at least 90% identity to the following sequence:
(16) TABLE-US-00001 (SEQ ID NO: 1) DARKSEVAHRFKDLGEENFKALVLIAFAQYLQQCPFEDHVKLVNEVTEFA KTCVADESAENCDKSLHTLFGDKLCTVATLRETYGEMADCCAKQEPERNE CFLQHKDDNPNLPRLVRPEVDVMCTAFHDNEETFLKKYLYEIARRHPYFY APELLFFAKRYKAAFTECCQAADKAACLLPKLDELRDEGKASSAKQRLKC ASLQKFGERAFKAWAVARLSQRFPKAEFAEVSKLVTDLTKVHTECCHGDL LECADDRADLAKYICENQDSISSKLKECCEKPLLEKSHCIAEVENDEMPA DLPSLAADFVESKDVCKNYAEAKDVFLGMFLYEYARRHPDYSVVLLLRLA KTYETTLEKCCAAADPHECYAKVFDEFKPLVEEPQNLIKQNCELFEQLGE YKFQNALLVRYTKKVPQVSTPTLVEVSRNLGKVGSKCCKHPEAKRMPCAE DYLSVVLNQLCVLHEKTPVSDRVTKCCTESLVNRRPCFSALEVDETYVPK EFNAETFTFHADICTLSEKERQIKKQTALVELVKHKPKATKEQLKAVMDD FAAFVEKCCKADDKETCFAEEGKKLVAASQAALGL
(17) In a most preferred embodiment of the invention the water soluble excipient is human serum albumin.
(18) Once the primer layer has dried, a multi-part drug layer is applied to the surface of the balloon catheter and on top of the dried primer layer. The multi-part drug layer is formulated to comprise at least two parts, wherein the second part is optional: a first part comprising a drug and optionally a second part comprising a polymer-free excipient as defined herein. In a preferred embodiment, the multi-part drug layer is formulated as a single formulation. In one aspect of the present invention, the drug of the first part of the multi-part drug layer is a macrocyclic triene immunosuppressive compound. More preferably, the drug is a macrocyclic triene immunosuppressive compound having the following structure:
(19) ##STR00001##
(20) where R is C(O)—(CH.sub.2).sub.n—X, n is 0, 1 or 2, X is a cyclic hydrocarbon having 3-8 carbons and optionally contains one or more unsaturated bonds. In a most preferred embodiment, C(O)—(CH.sub.2).sub.n—X has one of the following structures:
(21) ##STR00002##
(22) The excipient of the optional second part of the multi-part drug layer is a non-polymer, non-ionic, linear hydrocarbon or surfactant selected from the group consisting of a lipoic fatty alcohol or a fatty aldehyde or a fatty acid or combinations thereof. Preferably, the excipient is a member selected from the group consisting of lauryl alcohol, undecyl alcohol, myristyl alcohol, pentadecyl alcohol, palmitoleyl alcohol, palmityl alcohol, isocetyl alcohol, heptadecanol, lanolin alcohol, stearyl alcohol, isostearly alcohol, 12-hydroxystearyl alcohol, heneicosyl alcohol, behenyl alcohol, erucyl alcohol, 1-tricosanol, lignoceryl alcohol, 1-pentacosanol, ceryl alcohol, 1-heptacosanol, montanyl alcohol, 1-nonacosanol, myricyl alcohol, 1-hentriacontanol, lacceryl alcohol, 1-tritriacontanol, geddyl alcohol, arachidic acid, behenic acid, lignoceric acid and cerotic acid and the like as well as the aldehyde version of each.
(23) Preferably, the fatty alcohol or fatty aldehyde or nonionic surfactant is linear and contains at least 12 carbon atoms. Preferably, the coating comprises a compound having the formula C.sub.xH.sub.yO, wherein x is at least 12 and y is at least 22, preferably x is at least 16 and y is at least 28. Yet more preferably, the coating comprises a compound having the formula C.sub.xH.sub.yO, wherein x is at least 12 and at the most 34, and y is at least 22 and at the most 70. In one further embodiment, the coating comprises a compound having the formula C.sub.xH.sub.yO, wherein x is at least 16 and y is at least 28 and the compound is a non-polymer, linear, branched or cyclic, saturated or unsaturated fatty alcohol or fatty aldehyde. Yet more preferably, the coating comprises a compound having the formula C.sub.xH.sub.yO, wherein x is at least 18 and at the most 24, and y is at least 32 and at the most 50, and wherein the compound may further be a non-polymer, linear, branched or cyclic, saturated or unsaturated fatty alcohol or fatty aldehyde, and preferably a linear, saturated fatty alcohol.
(24) In one embodiment, the formulation of the multi-part drug layer comprises at least 80% by weight of the drug as defined herein and at least 15% by weight of at least one polymer-free excipient as defined herein. In a preferred embodiment of the invention, the formulation of the multi-part drug layer comprises from 60 to 95% by weight of the drug as defined herein and 5 to 40% by weight of at least one polymer-free excipient as defined. The formulation may further comprise an adequate amount of a solubilizing agent, such as a suitable organic solvent, and particularly a nonpolar organic solvent to facilitate suitable application of the formulation such as spray coating. Similarly, the amount of the drug as defined herein applied per drug eluting device, and in particular per balloon catheter is between 5 μg to 25 mg, preferably from about 1 mg to about 10 mg, depending on implant size. The amount of the polymer-free excipient is between 1 μg to 16.7 mg, preferably from about 2 μg to about 2.9 mg. In a most preferred embodiment, the drug load of the drug as defined herein per unit length of the catheter balloon from about 0.5 μg/mm.sup.2 to 10 μg/mm.sup.2 and preferably from about 1 to 3 μg/mm.sup.2.
(25) In a preferred embodiment, the multi-part drug layer comprising the first part and the second part is applied to the surface of the balloon after the primer layer has dried. In a preferred embodiment the multi-part drug layer is applied via spray coating on top of the primer layer. In one aspect, the multi-part drug layer is vacuum dried at a temperature higher than ambient room temperature, preferably in the range of 30 to 50° C. and most preferably at 40° C.
EXAMPLES
Example Formulations
(26) The macrocyclic triene immunosuppressive compound of the present invention has more than one embodiment and may be described as comprising at least one of the following species from Table 1:
(27) TABLE-US-00002 TABLE 1 Description of CRC-015 species R is C(O)— (CH2)n—X having one of the following Main structure structures Species
(28) CRC-015 is a term meant to encompass a genus and used to refer to each of the following species from Table 1: CRC-015a, CRC-015b, CRC-015c, CRC-015d, CRC-015e, CRC-015f and CRC-015g.
(29) I. Formulation and Coating of Balloon Surface with the Drug Release Layer
(30) Drug Releasing Layer Formulation No. 1:
(31) A solution containing 20% of the water soluble, serum protein in water is prepared. The balloon catheter is dipped into the solution and left for a period of time. The surface-bound releasing agent, known as the primer layer, is allowed to dry at ambient temperature for less than 24 hours.
(32) The serum protein of the primer layer is water soluble and serves a dual purpose of being both a balloon releasing agent (for the drug layer coated thereafter) and a tissue targeting agent. The latter occurs once the balloon is deployed at the target site of interest, where the drug is released through diffusion kinetic effects and specific EPR metabolic features associated with serum protein used in the primer layer.
(33) II. Formulation and Coating of the Balloon Surface with the Multi-Part Drug Layer
(34) The multi-part drug layer is formulated to comprise two parts: a first part comprising a drug and a second part comprising a lipid excipient. The drug of the first part of the multi-part drug layer is a macrocyclic triene immunosuppressive compound. The excipient of the second part of the multi-part drug layer is a polymer-free, saturated or unsaturated fatty alcohol or fatty aldehyde. The fatty alcohol as used and described in the present invention is also known as a fatty alcohol modifier.
Specific Examples of Drug Layer Formulation (Formulation Nos. 1-20)
(35) 1. Weigh 6.25 mg 1-hexadecanol (CAS 36653-82-4, Aldrich) into a 10 mL glass vial and add 5 mL acetone. Cap the vial with a PTFE lined cap. Vortex the solution until solids have dissolved. This is labeled as 1.25 mg/mL STOCK 1-hexadecanol. Weigh 6.25 mg CRC-015 into a 3 mL glass vial and add 1 mL STOCK solution. Cap the vial and vortex the solution until solids dissolve. This formulation can be used for device coating. 2. Weigh 6.25 mg 1-octadecanol (CAS 112-92-5, Aldrich) into a 10 mL glass vial and add 5 mL acetone. Cap the vial with a PTFE lined cap. Vortex the solution until solids have dissolved. This is labeled as 1.25 mg/mL STOCK 1-octadecanol. Weigh 6.25 mg CRC-015 into a 3 mL glass vial and add 1 mL STOCK solution. Cap the vial and vortex the solution until solids dissolve. This formulation can be used for device coating. 3. Weigh 6.25 mg 1-hexadecanol into a 10 mL glass vial and add 5 mL chloroform. Cap the vial with a PTFE lined cap. Vortex the solution until solids have dissolved. This is labeled as 1.25 mg/mL STOCK 1-hexadecanol. Weigh 6.25 mg CRC-015 into a 3 mL glass vial and add 1 mL STOCK solution. Cap the vial and vortex the solution until solids dissolve. This formulation can be used for device coating. 4. Weigh 6.25 mg 1-hexadecanol into a 10 mL glass vial and add 5 mL tert-butyl methyl ether. Cap the vial with a PTFE lined cap. Vortex the solution until solids have dissolved. This is labeled as 1.25 mg/mL STOCK 1-hexadecanol. Weigh 6.25 mg CRC-015 into a 3 mL glass vial and add 1 mL STOCK solution. Cap the vial and vortex the solution until solids dissolve. This formulation can be used for device coating. 5. Weigh 6.25 mg 1-hexadecanol into a 10 mL glass vial and add 5 mL 1-chlorobutane. Cap the vial with a PTFE lined cap. Vortex the solution until solids have dissolved. This is labeled as 1.25 mg/mL STOCK 1-hexadecanol. Weigh 6.25 mg CRC-015 into a 3 mL glass vial and add 1 mL STOCK solution. Cap the vial and vortex the solution until solids dissolve. This formulation can be used for device coating. 6. Weigh 6.25 mg 1-docosanol (CAS 30303-65-2 Aldrich) into a 10 mL glass vial and add 5 mL chloroform or 5 mL methyl tert-butyl ether. Cap the vial with a PTFE lined cap. Vortex the solution until solids have dissolved. This is labeled as 1.25 mg/mL STOCK 1-docosanol. Weigh 6.25 mg CRC-015 into a 3 mL glass vial and add 1 mL STOCK solution. Cap the vial and vortex the solution until solids dissolve. This formulation can be used for device coating. 7. Weigh 6.25 mg 1-docosanal (CAS 57402-36-5, Matrix Scientific) into a 10 mL glass vial and add 5 mL chloroform. Cap the vial with a PTFE lined cap. Vortex the solution until solids have dissolved. This is labeled as 1.25 mg/mL STOCK 1-docosanol. Weigh 6.25 mg CRC-015 into a 3 mL glass vial and add 1 mL STOCK solution. Cap the vial and vortex the solution until solids dissolve. This formulation can be used for device coating. 8. Weigh 6.25 mg 1-tetradecanol (CAS 112-72-1, Aldrich) into a 10 mL glass vial and add 5 mL acetone. Cap the vial with a PTFE lined cap. Cap the vial and vortex the solution until solids have dissolved. This is labeled as 1.25 mg/mL STOCK 1-tetradecanol. Weigh 6.25 mg CRC-015 into a 3 mL glass vial and add 1 mL STOCK solution. Cap the vial and vortex the solution until solids dissolve. This formulation can be used for device coating. 9. Weigh 6.25 mg 1-eicosanol (CAS 57402-36-5, TCI) into a 10 mL glass vial and add 5 mL chloroform. Cap the vial with a PTFE lined cap. Vortex the solution until solids have dissolved. This is labeled as 1.25 mg/mL STOCK 1-eicosanol. Weigh 6.25 mg CRC-015 into a 3 mL glass vial and add 1 mL STOCK solution. Cap the vial and vortex the solution until solids dissolve. This formulation can be used for device coating. 10. Weigh 6.25 mg 1-hexadecanol into a 10 mL glass vial and add 5 mL acetone. Cap the vial with a PTFE lined cap. Vortex the solution until solids have dissolved. This is labeled as 1.25 mg/mL STOCK 1-hexadecanol. Weigh 6.25 mg everolimus into a 3 mL glass vial and add 1 mL STOCK solution. Cap the vial and vortex the solution until solids dissolve. This formulation can be used for device coating. 11. Weigh 6.25 mg 1-hexadecanol into a 10 mL glass vial and add 5 mL acetone. Cap the vial with a PTFE lined cap. Vortex the solution until solids have dissolved. This is labeled as 1.25 mg/mL STOCK 1-hexadecanol. Weigh 6.25 mg sirolimus into a 3 mL glass vial and add 1 mL STOCK solution. Cap the vial and vortex the solution until solids dissolve. This formulation can be used for device coating. 12. Weigh 6.25 mg 1-hexadecanol into a 10 mL glass vial and add 5 mL acetone. Cap the vial with a PTFE lined cap. Vortex the solution until solids have dissolved. This is labeled as 1.25 mg/mL STOCK 1-hexadecanol. Weigh 6.25 mg biolimus into a 3 mL glass vial and add 1 mL STOCK solution. Cap the vial and vortex the solution until solids dissolve. This formulation can be used for device coating. 13. Weigh 6.25 mg 1-docosanol into a 10 mL glass vial and add 5 mL acetone. Cap the vial with a PTFE lined cap. Vortex the solution until solids have dissolved. This is labeled as 1.25 mg/mL STOCK 1-docosanol. Weigh 6.25 mg sirolimus into a 3 mL glass vial and add 1 mL STOCK solution. Cap the vial and vortex the solution until solids dissolve. This formulation can be used for device coating. 14. Weigh 6.25 mg 1-tetradecanol into a 10 mL glass vial and add 5 mL acetone. Cap the vial with a PTFE lined cap. Vortex the solution until solids have dissolved. This is labeled as 1.25 mg/mL STOCK 1-tetradecanol. Weigh 6.25 mg zotarolimus into a 3 mL glass vial and add 1 mL STOCK solution. Cap the vial and vortex the solution until solids dissolve. This formulation can be used for device coating. 15. Weigh 6.25 mg 1-hexadecanol into a 10 mL glass vial and add 5 mL acetone. Cap the vial with a PTFE lined cap. Vortex the solution until solids have dissolved. This is labeled as 1.25 mg/mL STOCK 1-hexadecanol. Weigh 6.25 mg paclitaxel into a 3 mL glass vial and add 1 mL STOCK solution. Cap the vial and vortex the solution until solids dissolve. This formulation can be used for device coating. 16. Weigh 12.50 mg 1-octadecanol into a 10 mL glass vial and add 5 mL acetone. Cap the vial with a PTFE lined cap. Vortex the solution until solids have dissolved. This is labeled as 2.5 mg/mL STOCK 1-octadecanol. Weigh 6.25 mg CRC-015 into a 3 mL glass vial and add 1 mL STOCK solution. Cap the vial and vortex the solution until solids dissolve. This formulation can be used for device coating. 17. Weigh 12.50 mg pentadecanol into a 10 mL glass vial and add 5 mL chloroform. Cap the vial with a PTFE lined cap. Vortex the solution until solids have dissolved. This is labeled as 2.5 mg/mL STOCK pentadecanol. Weigh 6.25 mg CRC-015 into a 3 mL glass vial and add 1 mL STOCK solution. Cap the vial and vortex the solution until solids dissolve. This formulation can be used for device coating. 18. Weigh 6.25 mg 1-triacontanol (CAS 593-50-0, Aldrich) into a 10 mL glass vial and add 5 mL chloroform. Cap the vial with a PTFE lined cap. Vortex the solution until solids have dissolved. This is labeled as 1.25 mg/mL STOCK 1-triacontanol. Weigh 6.25 mg docetaxel into a 3 mL glass vial and add 1 mL STOCK solution. Cap the vial and vortex the solution until solids dissolve. This formulation can be used for device coating. 19. Weigh 6.25 mg 12-hydroxystearyl alcohol (CAS 2726-73-0, Aldrich) into a 10 mL glass vial and add 5 mL tert-butyl methyl ether. Cap the vial with a PTFE lined cap. Vortex the solution until solids have dissolved. This is labeled as 1.25 mg/mL STOCK 12-hydroxystearyl. Weigh 6.25 mg sirolimus into a 3 mL glass vial and add 1 mL STOCK solution. Cap the vial and vortex the solution until solids dissolve. This formulation can be used for device coating. 20. Weigh 6.25 mg oleyl alcohol (CAS 143-28-2, Aldrich) into a 10 mL glass vial and add 5 mL chloroform. Cap the vial with a PTFE lined cap. Vortex the solution until solids have dissolved. This is labeled as 1.25 mg/mL STOCK oleyl alcohol. Weigh 6.25 mg paclitaxel into a 3 mL glass vial and add 1 mL STOCK solution. Cap the vial and vortex the solution until solids dissolve. This formulation can be used for device coating.
(36) The specific macrocylic triene immunosuppressive compound, known herein as CRC015, was formulated with the polymer-free excipient and directly applied, via spray coating, onto the surface of the balloon catheter having the primer layer already applied. A solubilizing agent was used in order to make the saturated fatty alcohol readily soluble and to accommodate the formulation with CRC015 prior to spray coating.
(37) The balloon catheter, now having the multi-part drug layer spray coated on top of the primer layer, is dried at 40° in vacuum.
(38) III. Drug Delivery and Transfer Mechanism of CRC015-Coated Balloon for Assessing In Vivo Tissue Uptake
(39) During preclinical testing, it was found that CRC015 will bind at high levels with the serum protein of the primer layer (SEQ ID NO: 1) in vivo. It was also discovered that while the serum protein of the primer layer is highly water soluble, CRC015 is highly lipophilic. Accordingly, studies were performed that evidenced the protective properties of CRC015 on the degradative effects on the primer layer during device delivery.
(40) Once the balloon catheter has reached the target tissue, it is deployed or inflated, causing the balloon surface to come in physical contact with the target tissue. After the balloon is deployed, the multi-part drug layer cracks, allowing the infiltration of water molecules in the plasma to interact with the primer layer, which then disassociates from the balloon surface, carrying the bound drug directly into the target tissue, where it continues to elute at a therapeutic rate over extended time.
(41) In vivo drug uptake and retention of drug using the present invention is demonstrated using female hypercholestermic White New Zealand rabbits. To induce atherosclerotic lesions the rabbits were fed a 1% cholesterol plus 6% peanut oil diet (BioServ, Fleming, NJ product F4366). The efficacy of this type of diet on the induction of rabbit hypercholestermia and utility of this model for comparison to human pathogenesis is well validated (Schwartz et al., J. Am. Coll. Cardiol. 44(7):1373-1385 (2004)). PTCA balloon catheters (3.0 mm in diameter and 22.9 mm in length) were inflated at 1-3 atm and dip coated with drug releasing formulation No. 1 containing human serum albumin (Sigma A9731) and allowed to dry at ambient temperatures for 24 hours. The albumin coated balloon was then spray coated with drug layer formulation No. 6 and then pleated, folded and heat set at 50 degrees C. for 5 minutes. The folded balloon was then additionally spray coated with formulation No. 6 to achieve a drug dose of 5.75 μg/mm.sup.2. The drug coated balloon was vacuum dried at 40 degrees C. for 72 hours before use. The endothelial denudation of the rabbits was conducted by a surgical cutdown on the carotid artery and a 4 F hemostatic sheath advanced around the aortic arch. A guide wire was advanced to the femoral artery and a 3.0×10 mm balloon catheter advanced to the distal iliac artery and inflated. The catheter was pulled proximally to the aortoiliac bifurcation and then deflated. This technique was repeated two additional times. This same technique was also conducted to the contralateral iliac artery. The recovered animals were then fed the custom rabbit diet for 42 days. At the end of this time period the prepared drug coated balloons were advanced in each of the treated iliac arteries and inflated to nominal pressure for 60 seconds before removal. The vessels were harvested after 8 days for drug measurement by LCMS after extraction of tissue at balloon treatment site using acetonitrile. Results are presented below at Table 2.
(42) TABLE-US-00003 TABLE 2 Assessment of In Vivo Uptake of CRC-015 Animal Artery Drug remaining in vessel after 8 days 1 Right Iliac 428 ng/mg tissue 2 Left Iliac 1326 ng/mg tissue
(43) Tissue level concentrations after 8 days are significant and demonstrate utility of this invention.
(44) Further comparative studies were performed based on the above in vivo uptake assessment (Study No. 1). Specifically, another study was conducted (Study No. 2) based on Study No. 1, except that normal White New Zealand rabbits were used and the drug dose was reduced to 2.79 μg/mm.sup.2. Additionally, a final study (Study No. 3) was performed similar to Study No. 1, except normal White New Zealand rabbits were used and drug layer Formulation No. 1 was utilized at a dosing of 2.89 μg/mm.sup.2. The results of the comparative study are presented below at Table 3.
(45) TABLE-US-00004 TABLE 3 Comparative In Vivo Uptake Studies Number Number Normalized of of Uptake.sup.1 Study No. Vessel Type Days Vessels (ng/mg/μg) 1 Rabbit Iliac Arteries 8 2 0.73 2 Rabbit Iliac Arteries 8 5 0.66 3 Rabbit Iliac Arteries 8 4 0.79 MagicTouch Rabbit Iliac Arteries 8 NA 0.09 Sirolimus.sup.2 US 2014/0046254 Porcine Coronary 3 NA 0.02 Everolimus Arteries US 2014/0046254 Porcine Coronary 7 NA 0.04 Zotarolimus Arteries .sup.1Normalized Uptake as a function of ng drug/mg tissue/μg drug on balloon .sup.2Concept Medical, Cardiovascular Innovation Pipeline @ EuroPCR, 26 May 2010. NA: Data not available
(46) As is evidenced in Table 3, the uptake of drug into the target tissues by the devices of the present invention is increased nearly 8-fold when compared to the devices of the current state of the art.
(47) IV. Albumin Binding of Sirolimus (Rapamycin)
(48) Sirolimus-albumin binding has previously been reported. (Rapamune Product Insert) To determine if CRC-015 is bound to albumin and to compare CRC-015 to sirolimus binding characteristics, 1.485 mL samples containing 1.4 mg/mL bovine serum albumin (BSA) in normal saline were spiked with 15 uL of either CRC-015 or sirolimus dissolved in acetonitrile to yield final drug concentrations of 10 uM. The drug spiked BSA solutions were mixed by inversion and allowed to equilibrate at ambient temperature for 30 minutes to allow drug binding to the albumin protein. 826 mg ammonium sulfate was next added to each sample and mixed by gentle inversion until the salt had completely dissolved and precipitate formed. Samples were then vortexed for 20 seconds then centrifuged for 6.5 minutes at 7200×g. To both supernatant and separated precipitate 0.750 mL methanol and 0.250 mL acetonitrile containing internal standard was added to each sample. Samples were tested for drug content by LCMS where the supernatant amount represents unbound drug and the precipitate amount the bound drug. Recovery verifiction tests were performed as above but using solutions of saline plus drug without BSA.
(49) A summary of the percent unbound and bound of CRC-015 or sirolimus are listed below at Table 4. Values reported are the average of a separate test on each of four separate days.
(50) TABLE-US-00005 TABLE 4 Binding Comparison between CRC-015 and Sirolimus Drug % Unbound % Bound CRC-015 3.0% 97.0% Sirolimus 6.2% 93.8%
(51) CRC-015 was determined to have higher binding to albumin. High sirolimus-albumin binding is consistent with previous referenced results.
(52) V. Comparison of Coating Techniques
(53) The coating methods of the present invention, along with the specialized compounds related thereto, are distinguishable over the present state of the art in drug coated medical devices, namely, catheters. A major technical advantage of this new approach, relative to the current state of the art, is the requirement that the therapeutic material is retained on the balloon surface during placement of the catheter, while simultaneously releasing the therapeutic material at the targeted site.
(54)
(55) VI. Comparison of Drug Release Profiles
(56) Phosphate buffered saline solutions containing 10 mg/mL human albumin and preserved with 0.1% sodium azide were prepared with either 5.5% (low density tissue) or 50% (very high density tissue) gelatin. Additionally, these solutions were saturated with 1-octanol (2.5 mg/mL) to simulate the breast tissue lipid fraction. For each balloon test, 4 mL of releasing medium was contained in a 5 mL glass test tube. Balloons were prepared by dip coating the releasing layer with drying, followed by coating a 2 mg drug layer from acetonitrile. Releasing media and inflated balloons were maintained at 37° C. during the test. The results of the four balloon test (Studies A-D) are reproduced below in Table 5.
(57) The balloons were placed into the release medium, inflated and allowed to incubate for drug release analysis. Balloons in Studies A and B were allowed to incubate 1 hour while balloons in Studies C and D were allowed 18 hours of incubation time. Balloons were then removed from the medium, extracted with acetonitrile and the adhering drug content was further measured by HPLC. To verify drug release, a semi-quantitative test of each medium was employed, with the in vitro results of that study showing clear and reproducible drug release profile trends (Table 5). Similarly, HPLC chromatogram data show the drug release from the balloon, with ethyl acetate extraction (
(58) The data of table 5 shows that fast and efficient drug release into even thick breast tissue can be achieved using balloon catheters as suggested herein. Further, it can be extracted from the presented data that the polymer-free excipient can be used to fine tune the drug release from the balloon. Using the polymer-free excipient as suggested herein facilitates sustained released to tissue of the drug after release from the balloon if that is needed for the treating.
(59) TABLE-US-00006 TABLE 5 Drug Release Profiles using Nylon or MammoSite ® Device Amount of Amount of CRC-015 CRC-015 Recovered released from from Balloon 2 mg load on the Description (μg)/(%) balloon (μg)/(%) Study A 5.5% Gelatin 101 (5.1) 1899 (94.9) 5.5% Gelatin 40 (2.0) 1960 (98) Study B 50% Gelatin 459 (23.0) 1541 (77) 50% Gelatin 332 (16.6) 1668 (83.4) Study C MammoSite ® minus FA* 179 (9.0) 1821 (91) Study D MammoSite ® plus FA 903 (45.2) 1097 (54.8) *FA = fatty alcohol modifier
(60) Balloons in Studies A and B used nylon coronary balloons while Studies C and D utilized MammoSite® silicon balloon catheters. In studies A and B no fatty alcohol was used. The catheter in Study D had a fatty alcohol modifier (FA) added to the drug layer. It is believed this modifier may have the ability to further modify or tune the drug release properties or modify drug tissue uptake and kinetics.
(61) The inventions illustratively described herein can suitably be practiced in the absence of any element or elements, limitation or limitations, not specifically disclosed herein. Thus, for example, the terms “comprising,” “including,” “containing,” etc. shall be read expansively and without limitation. Additionally, the terms and expressions employed herein have been used as terms of description and not of limitation, and there is no intention in the use of such terms and expressions of excluding any equivalents of the future shown and described or any portion thereof, and it is recognized that various modifications are possible within the scope of the invention claimed. Thus, it should be understood that although the present invention has been specifically disclosed by preferred embodiments and optional features, modification and variation of the inventions herein disclosed can be resorted by those skilled in the art, and that such modifications and variations are considered to be within the scope of the inventions disclosed herein. The inventions have been described broadly and generically herein. Each of the narrower species and subgeneric groupings falling within the scope of the generic disclosure also form part of these inventions. This includes the generic description of each invention with a proviso or negative limitation removing any subject matter from the genus, regardless of whether or not the excised materials specifically resided therein.
(62) In addition, where features or aspects of an invention are described in terms of the Markush group, those schooled in the art will recognize that the invention is also thereby described in terms of any individual member or subgroup of members of the Markush group. It is also to be understood that the above description is intended to be illustrative and not restrictive. Many embodiments will be apparent to those of ordinary skill in the art upon reviewing the above description. The scope of the invention should, therefore, be determined not with reference to the above description, but should instead be determined with reference to the appended claims, along with the full scope of equivalents to which such claims are entitled. The disclosures of all articles and references, including patent publications, are incorporated herein by reference.
(63) It will be apparent to those skilled in the art that numerous modifications and variations of the described examples and embodiments are possible in light of the above teaching. The disclosed examples and embodiments may include some or all of the features disclosed herein. Therefore, it is the intent to cover all such modifications and alternate embodiments as may come within the true scope of this invention.