Optical position-measuring device
11828630 · 2023-11-28
Assignee
Inventors
Cpc classification
G01D5/34792
PHYSICS
G01B11/26
PHYSICS
International classification
Abstract
In an optical position-measuring device for acquiring the rotational angle between two objects that are rotationally moveable relative to each other, a grating measuring standard rotating about an axis of rotation is arranged as a reflection grating. Position information both about an azimuthal rotary movement about the axis of rotation and about a radial displacement of the grating measuring standard is able to be obtained. At least one detection unit is used for scanning the rotating grating measuring standard in order to determine the azimuthal rotational angle as well as a radial displacement of the grating measuring standard. The neutral pivot points of the scanning of the grating measuring standard for the determination of the rotational angle and the displacement are situated in the same plane, with this plane being situated in parallel with the grating measuring standard. The neutral pivot point denotes the particular location about which the grating measuring standard or the detection unit is able to be tilted without a position offset.
Claims
1. An optical position-measuring device for acquiring an rotational angle between two objects that are rotationally moveable relative to each other, comprising: a grating measuring standard rotatable about an axis of rotation and including a reflection grating, position information relating to an azimuthal rotary movement about the axis of rotation and relating to a radial displacement of the grating measuring standard generatable in accordance with scanning of the grating measuring standard; at least one detection unit adapted to scan the grating measuring standard to determine an azimuthal rotational angle and the radial displacement of the grating measuring standard; and a signal processing unit; wherein neutral pivot points of scanning of the grating measuring standard for determining the azimuthal rotational angle and the radial displacement being located in a common plane that is arranged parallel to the grating measuring standard, the neutral pivot point denoting a location about which the grating measuring standard or the detection unit is tiltable without a position offset; and wherein the signal processing unit is configured to: further process rotational-angle-dependent measured values, obtained during a calibration operation across at least one full rotation of the grating measuring standard, into a radial displacement of the grating measuring standard and store rotational-angle-dependent correction values in a memory of the signal processing unit, and utilize the rotational-angle-dependent correction values stored in the memory in a measuring operation for correction of the measured azimuthal rotational angle with regard to existing eccentricity and tumbling errors.
2. The optical position-measuring device according to claim 1, wherein the grating measuring standard includes a radial graduation and an annular graduation arranged adjacent the radial graduation.
3. The optical position-measuring device according to claim 2, wherein the at least one detection unit includes a first detection unit adapted to scan the radial graduation and a second detection unit adapted to scan the annular graduation.
4. The optical position-measuring device according to claim 1, wherein the grating measuring standard includes stripe elements arranged in an annular and periodic manner at a first measuring standard periodicity, the stripe elements having a radial orientation in a longitudinal extension direction, and for absolute-position encoding, the stripe elements have a periodic structure with a second measuring standard periodicity along the longitudinal extension direction.
5. The optical position-measuring device according to claim 4, wherein the detection unit includes a single light source and a single detector system.
6. The optical position-measuring device according to claim 5, wherein the detector system is arranged as a two-dimensional detector system having a plurality of detector elements and a plurality of detector columns having multiple detector elements, the detector columns being periodically arranged at a first detection periodicity along a ring-shaped placement direction, and the detector elements in the detector columns being periodically arranged at a second detection periodicity.
7. The optical position-measuring device according to claim 1, wherein the optical position-measuring device is configured for optical scanning of the grating measuring standard as central projection scanning using an image scale β=2, and includes a divergent light source and a detector system having a periodic configuration along at least one direction.
8. The optical position-measuring device according to claim 1, wherein the signal processing unit is configured to utilize the rotational-angle-dependent measured values with regard to a radial displacement of the grating measuring standard, obtained in a calibration operation, in a measuring operation for correction of a rotational angle, offset by 90°, with regard to existing eccentricity and tumbling errors.
9. The optical position-measuring device according to claim 1, wherein the signal processing unit is adapted to correct the rotational angle for present eccentricity and tumbling errors according to:
φ.sub.out=φ.sub.meas−φ.sub.corr(φ.sub.meas−π/2) in which φ.sub.out represents an output, corrected angular position, φ.sub.meas(Θ) represents the rotational angle value of the azimuthal scanning, and φ.sub.corr(Θ) represents the rotational-angle-dependent correction value.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(13) According to German Patent Document No. 11 2005 002 253, and U.S. Pat. No. 7,187,305, each of which is expressly incorporated herein in its entirety by reference thereto, mentioned above, rotatory optical position-measuring devices having grating measuring standards that are scanned using transmitted light substantially exhibit only eccentricity errors as an error contribution to a position determination. In the case of rotatory optical position-measuring devices featuring incident light scanning, an additional error contribution is present as well, which is caused by a possible tumbling motion of the grating measuring standard or graduated disk. Such a tumbling motion may occur when the graduated disk in the respective measuring system is not correctly supported or mounted.
(14) The effect of a tumbling graduated disk scanned using incident light on the position measurement is described with reference to
(15) In the side view, tumbling graduated disk TS′ is illustrated in
(16) Analogous to the above discussion relating to
(17) As illustrated in
(18) In an incident light scan, rotational angle error Δφ.sub.tilt, caused by the tumbling motion of graduated disk TS, is described by the following relationship:
Δφ.sub.tilt=b.Math.sin(θ+Δθ.sub.2) (Eq. 7)
in which Δφ.sub.tilt represents the tumbling-related rotational angle error, b represents the amplitude of the tumbling-related rotational angle error, θ represents the rotational angle of the graduated disk, and ΔΘ.sub.2 represents the phase position of the tumbling-related rotational angle error.
(19) Overall, the total measuring error Δφ.sub.total during the position determination results from the sum of the eccentricity- and tumbling-related components of rotational angle error Δφ.sub.ecc, Δφ.sub.tilt according to relationships 3 and 7, as follows:
Δφ.sub.total=Δφ.sub.ecc+Δφ.sub.tilt=a.Math.sin(θ+Δθ.sub.1)+b.Math.sin(θ+Δθ.sub.2) (Eq. 8)
in which Δφ.sub.total represents the total measuring error, Δφ.sub.ecc represents the eccentricity-related rotational angle error, Δφ.sub.tilt represents the tumbling-related rotational angle error, a (which equals e/R) represents the amplitude of the eccentricity-related rotational angle error, b represents the amplitude of the tumbling-related rotational angle error, θ represents the rotational angle of the graduated disk, ΔΘ.sub.1 represents the phase position of the eccentricity-related rotational angle error, and ΔΘ.sub.2 represents the phase position of the tumbling-related rotational angle error.
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(21) To allow for a simultaneous and reliable correction of the eccentricity- and tumbling-related rotational angle errors Δφ.sub.ecc, Δφ.sub.tilt during the incident light scanning of a rotating grating measuring standard, certain measures are required with regard to the provided scans, in particular if the correction mechanism described in German Patent Document No. 11 2005 002 253, and U.S. Pat. No. 7,187,305, mentioned above, is to be used. Important in this context is the position of that which is referred to as the neutral pivot point of the scanning for determining the rotational angle and displacement. The meaning of the neutral pivot point of a scanning operation is described in more detail below with reference to two different optical scanning alternatives.
(22)
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(24) In the event that scale T is tilted, the resulting radiation characteristic of the respective scanning now depends on the particular point or the particular axis of rotation DA about which scanning unit AEH is rotated or tilted. In the case of
(25) In order to illustrate the importance of the respective position of axis of rotation DA about which tilting results,
(26) Thus, it is apparent that in the scanning illustrated in
(27) In the following text, the neutral pivot point will additionally also be described, for example, with reference to
(28)
(29) A different situation is encountered if axis of rotation DA extends through point Q′ situated in sensor S. In
(30) In the scanning example illustrated in
(31) The two examples described with reference to
(32) Therefore, the following may be stated: if the system in an optical position-measuring device is tilted about the neutral pivot point, then the measured position remains unchanged; and if the system is tilted about some other point, then the measured position changes without an actual position change being present.
(33) Tilting in this case may include either tilting of the scanning unit or the detection unit or tilting of the grating measuring standard.
(34) According to example embodiments of the present invention, the procedure described in German Patent Document No. 11 2005 002 253, and U.S. Pat. No. 7,187,305, for the correction of eccentricity-related errors in rotatory position-measuring device based on the measurement of the rotational-angle-dependent radial offset of the grating measuring, which is carried out during a calibration operation, and the correction of the position value, offset by 90°, by the radial-offset value, which takes place during the measuring operation, is to be expanded to the correction of the tumbling error in an incident light scanning operation. To this end, the radial scanning of the grating measuring standard, which takes place in a calibration operation, has to acquire both the eccentricity deviations and the tumbling deviations of the rotating graduated disk in a correct manner.
(35) In this context, for the correct detection of the tumbling motion, the shift in position of the azimuthal scanning (measuring direction along the x-axis) by an R.sub.y tilt has to be of the same magnitude as the shift in position of the radial scanning (measuring direction along the y-axis) by an R.sub.x tilt. This condition follows from the provided 90° offset of the correction and ultimately means that the neutral pivot points of the azimuthal scanning and the radial scanning have to be located at the same distance from the graduated disk or the grating measuring standard. In other words, the neutral pivot points of the scanning of the grating measuring standard for determining the rotational angle and the displacement have to lie in the same plane, with this plane being situated in parallel with the grating measuring standard.
(36) These correlations are able to be described by the following relationships.
(37) To begin with, in an expansion of relationship 2, the following applies to the measured rotational angle value of the azimuthal incident light scanning:
φ.sub.meas(θ)=θ+Δφ.sub.ecc(θ)+Δφ.sub.tilt(θ) (Eq. 9)
in which θ represents the rotational angle of the graduated disk, φ.sub.meas(Θ) represents the rotational angle value of the azimuthal scanning, Δφ.sub.ecc(Θ) represents the eccentricity-related rotational angle error, and Δφ.sub.tilt(Θ) represents the tumbling-related rotational angle error.
(38) Added to the eccentricity-related rotational angle error Δφ.sub.ecc(Θ) in the case of the incident-light scanning of a reflective grating measuring standard thus is the error contribution caused by the tumbling-related rotational angle error Δφ.sub.tilt(Θ), which may be described as follows:
(39)
in which θ represents the rotational angle of the graduated disk, Δφ.sub.tilt(Θ) represent the tumbling-related rotational angle error, R represents the scanning radius, Δz.sub.a represents the distance of the neutral pivot point of the azimuth scanning from the graduated disk, and R.sub.y(Θ) represents the tilting of the graduated disk about the y-axis at the scanning point.
(40) It then follows from relationships 9 and 10 that:
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in which θ represents the rotational angle of the graduated disk, φ.sub.meas(Θ) represents the rotational angle value of the azimuthal scanning, Δφ.sub.ecc(Θ) represents the eccentricity-related rotational angle error, R represents the scanning radius, Δz.sub.a represents the distance of the neutral pivot point of the azimuth scanning from the graduated disk, and R.sub.y(Θ) represents the tilting of the graduated disk about the y-axis at the scanning point.
(42) In this case the coordinate system is selected such that the center point of the graduated disk lies in the coordinate origin and the azimuthal scanning point lies at the location having the coordinates x=0, y=R.
(43) Analogous to relationship 9, the following applies to measured value Δr.sub.meas(Θ) of the radial incident light scanning:
Δr.sub.meas(θ)=Δr.sub.ecc(θ)+Δr.sub.tilt(θ) (Eq. 12)
in which θ represents the rotational angle of the graduated disk, Δr.sub.meas(Θ) represents the measured value of the radial incident light scanning, and Δr.sub.ecc(Θ) represents the eccentricity-related radial measured value.
(44) In this context, the following applies to variable Δr.sub.tilt(Θ), i.e., the tumbling-related radial measured value:
Δr.sub.tilt(θ)=Δz.sub.R.Math.R.sub.x(θ) (Eq. 13)
in which θ represents the rotational angle of the graduated disk, Δr.sub.tilt(Θ) represents the tumbling-related radial measured value, Δz.sub.R represents the distance of the neutral pivot point of the radial scanning from the graduated disk, and R.sub.x(Θ) represents the tilting of the graduated disk about the x-axis at the scanning point.
(45) It should be noted that the measured value of the radial incident-light scanning Δr.sub.meas(Θ) according to relationship 12 includes both the actual eccentricity-related radial deflection of graduated disk Δr.sub.ecc(Θ) and the tumbling-related radial shift of the light pattern, which is denoted by Δr.sub.tilt(Θ) and is referred to as tumbling-related radial measured value in the following text.
(46) It then follows from relationships 12 and 13:
Δr.sub.meas(θ)=Δr.sub.ecc(θ)+Δz.sub.R.Math.R.sub.x(θ) (Eq. 14)
in which θ represents the rotational angle of the graduated disk, Δr.sub.meas(Θ) represents the measured value of the radial incident light scanning, Δr.sub.ecc(Θ) represents the eccentricity-related radial measured value, Δz.sub.R represents the distance of the neutral pivot point of the radial scanning from the graduated disk, and R.sub.x(Θ) represents the tilting of the graduated disk about the x-axis at the scanning point.
(47) The tumbling motion of the graduated disk is described by the following relationship:
(48)
in which θ represents the rotational angle of the graduated disk, R.sub.x(Θ) represents the tilting of the graduated disk about the x-axis at the scanning point, and R.sub.y(Θ) represents the tilting of the graduated disk about the y-axis at the scanning point.
(49) If one divides relationship 14 by R and inserts relationship 5 and relationship 15 into relationship 14, then the following results:
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(51) An eccentricity and tumbling correction according to the afore-described method presupposes that the tumbling contributions in the azimuth scanning (relationship 11) and in the radial scanning (relationship 16) are identical, that is to say:
Δz.sub.R=Δz.sub.A (Eq. 17)
in which Δz.sub.a represents the distance of the neutral pivot point of the azimuth scanning from the graduated disk and Δz.sub.R represents the distance of the neutral pivot point of the radial scanning from the graduated disk.
(52) A complete angle correction of eccentricity and tumbling deviations is able to be carried out analogous to relationship 6 according to the following relationship:
(53)
in which θ represents the rotational angle of the graduated disk, ϕ.sub.corr(Θ) represents the rotational-angle-dependent correction value, R represents the scanning radius, and Δr.sub.meas(Θ) represents the measured value of the radial incident light scanning.
(54) The angle θ may again be approximately replaced by the measured (faulty) angle value φ.sub.meas(Θ). Thus, the following results for the output, corrected angular position φ.sub.out:
(55)
in which φ.sub.out represents the output, corrected angular position, φ.sub.meas(Θ) represents the rotational angle value of the azimuthal scanning, and φ.sub.corr(Θ) represents the rotational-angle-dependent correction value.
(56) If the above relationship 17 with regard to equal distances of the neutral pivot points of both scans from the graduated disk or the grating measuring standard is not observed, then the described correction does compensate for the eccentricity-related rotational angle error Δφ.sub.ecc(Θ) but not for the tumbling-related rotational angle error Δφ.sub.tilt(Θ) (See, e.g.,
(57) In summary, the optical position-measuring device for acquiring the rotational angle between two objects that are able to rotationally move relative to each other may be characterized as follows. For example, the corresponding position-measuring device has a rotating graduated disk including a grating measuring standard, which is arranged as a reflection grating. From its scanning, it is possible to obtain position information both about an azimuthal rotary movement about the axis of rotation and a radial displacement of the grating measuring standard. At least one detection unit is used for scanning the rotating grating measuring standard in order to determine the azimuthal rotational angle as well as a radial displacement of the grating measuring standard. During a calibration operation, using a signal processing unit, which is appropriately configured in terms of its software and/or hardware, the radial displacement of the graduated disk is ascertained across a rotation as a function of the rotational angle after the graduated disk as well as the detection units have been mounted in the respective application. The measured values regarding the radial displacement of the graduated disk obtained in the process are then stored in the form of a table in a memory of the signal processing unit; it is furthermore possible to store a corresponding correction curve also in the form of interpolation points, for instance. During a measuring operation and using the signal processing unit, the measured rotational angle value of the azimuthal scanning is corrected by the correction value, offset by 90°, from the memory for eccentricity- and tumbling-related errors, e.g., according to relationship 19, and a corrected angular position φ.sub.out is output. The correction may also be performed by a linear interpolation between the interpolation points stored in the memory. Instead of a correction via interpolation points, a correction may alternatively also be obtained using a sinusoidal or cosine-shaped correction function, in which case its amplitude and phase position is determined from measured values Δr.sub.meas and a corresponding fit. This procedure, and in particular the desired tumbling compensation in the case of incident light scanning, requires the neutral pivot points of the scanning of the grating measuring standard for a determination of the rotational angle and displacement to be situated in the same plane and in parallel with the grating measuring standard. If this is not ensured, the output angular position (pout would then be corrected to an insufficient or an excessive degree.
(58) In
(59) According to
(60) In method step S12, with the aid of a fit, it is also possible to obtain parameters of a (e.g., sinusoidal) correction function such as an amplitude and a phase from the position signals Δr.sub.meas, φ.sub.meas recorded at certain interpolation points.
(61) In
(62)
(63) The exemplary embodiment illustrated in
(64) According to the top view of the graduated disk of
(65)
(66) In addition, a signal processing unit 30, which is allocated to the position-measuring device, is schematically illustrated in
(67) The neutral pivot point of the scanning for acquiring the azimuthal rotational angle via first detection unit 22 in this exemplary embodiment lies in the same plane as the neutral pivot point of the scanning for acquiring the radial deflection of graduated disk 10 via second detection unit 23. Specifically, both neutral pivot points lie in detection plane 25 of the two detection units 22, 23, and thus in parallel with grating measuring standard 11.
(68) It should also be mentioned in connection with this exemplary embodiment that the radial scanning using the illumination direction tilted in the radial measuring direction does not cause any additional measuring error by the distance changes that go hand-in-hand with the tumbling of graduated disk 10. This is ensured by divergent light source 21 situated in detection plane 25.
(69)
(70) As far as grating measuring standard 111 and the associated scanning or detection unit are concerned, which are used in this exemplary embodiment, reference to German Patent Document No. 10 2018 200 449 and U.S. Patent Application Publication No. 2019/0219422, each of which is expressly incorporated herein in its entirety by reference thereto.
(71) As illustrated in
(72) In contrast to the preceding exemplary embodiment, the grating regions of grating measuring standard 111 shown as dark in
(73) Analogous to the previous exemplary embodiment, this exemplary embodiment is illustrated in
(74) In this case, central projection scanning using image scale β=2 is provided for the optical scanning of grating measuring standard 111. Grating measuring standard 111 reflects the light emitted by light source 121 back into the detection plane of detector system 122. Image scale β=2 exists when the distance from light source 121 to grating measuring standard 111 exactly equals the distance from the plane of grating measuring standard 111 to the detection plane. In this case, the structures on grating measuring standard 111 are projected onto detector system 122 at precisely twice their size. In this regard, reference is also made to the description of FIGS. 6 and 7 of the previously-mentioned German Patent Document No. 10 2018 200 449 and U.S. Patent Application Publication No. 2019/0219422.
(75) In a modified variant, it is also possible to use a different image scale β≠2, i.e., when the emission plane of the light source is not situated exactly in the detection plane.
(76) As in the first exemplary embodiment, the divergent light source, which is disposed in the detection plane, ensures that the distance changes resulting from the tumbling motion of the graduated disk do not cause any additional measuring errors.
(77) For example, detector system 122 is arranged as a two-dimensional detector system having a plurality of detector elements, which have multiple detector columns with a plurality of detector elements in each case. The detector columns are periodically disposed along the ring-shaped placement direction at a first detection periodicity, while the detector elements in the detector columns are periodically disposed at a second detection periodicity. In this context as well, reference is again made to German Patent Document No. 10 2018 200 449 and U.S. Patent Application Publication No. 2019/0219422.
(78) In this exemplary embodiment, the provided scanning makes it possible to acquire the azimuthal rotational angle of graduated disk 110 and also the radial deflection of graduated disk 110 from a single track of grating measuring standard 111 on the graduated disk. In this regard, reference is once again made to the description of FIGS. 8a and 8b of German Patent Document No. 10 2018 200 449 and U.S. Patent Application Publication No. 2019/0219422, which describes obtaining information with regard to a tangential or radial offset of the graduated disk and scanning unit with the aid of such scanning.
(79) The neutral pivot points in connection with the rotational angle acquisition and the acquisition of the displacement of graduated disk 110 thus coincide. More specifically, the neutral pivot point lies in detection plane 125 of detector system 122 in this case.
(80) In all other respects, the procedure for correcting the eccentricity- and tumbling-related rotational angle errors from acquired signals S.sub.r, S.sub.φ with regard to the radial displacement of the graduated disk and with regard to the azimuthal rotational angle is performed as in the previously described example.
(81) In addition to the above-described exemplary embodiments, there are additional alternatives and options within the framework hereof.
(82) For example, there is the option of recording the correction values not only during the calibration operation but also of updating them on a continuous basis during the measuring operation. The radial measured values must be determined for this purpose and the correction values have to be appropriately adapted during the measuring operation as well. This adaptation may take place either directly to the full extent or in a damped manner by averaging using correction values from the past.
(83) It is furthermore possible that the radial scanning and the azimuthal scanning do not take place at the same azimuthal position. In such a case, the correction described by relationship 19 will not take place at a 90° offset but at a corresponding different value, etc.