High-pressure pump
11826761 · 2023-11-28
Assignee
Inventors
- Gerd Meyer (Amstetten, DE)
- Rainer Teichert (Haan, DE)
- Jochen Meier (Hülben, DE)
- Till Krauss (Göppingen-Faurndau, DE)
Cpc classification
B02C1/005
PERFORMING OPERATIONS; TRANSPORTING
B02C1/025
PERFORMING OPERATIONS; TRANSPORTING
International classification
B02C1/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A high-pressure pump for the overload protection of a jaw crusher, with an actuator unit which adjustably receives an actuation element in a housing, wherein the actuation element has at least one piston, wherein at least one actuator, tensioning cylinder and a pressure accumulator are provided, wherein the actuator unit is in fluid-conveying connection with the actuator such that in one pump stroke of the actuator unit a transfer fluid is pumped into a second chamber of the actuator and of the tensioning cylinder and the quantity of transfer medium displaced from the actuator, and the tensioning cylinder during the pump stroke is temporarily stored in a pressure accumulator.
Claims
1. A jaw crusher, comprising: a stationary crushing jaw; a movable crushing jaw movable relative to the stationary crushing jaw, a crushing gap being defined between the stationary crushing jaw and the movable crushing jaw; at least one actuator configured to adjust a position of the movable crushing jaw relative to the stationary crushing jaw to increase the crushing gap when a non-crushable object enters the crushing gap, the at least one actuator including a first chamber and a second chamber; a tensioning cylinder configured to bias the movable crushing jaw away from the stationary crushing jaw, the tensioning cylinder including a first chamber and a second chamber; a pressure accumulator; a high-pressure pump configured for overload protection of the crushing jaws, the high-pressure pump including a housing and a pump actuation element movably received in the housing, the pump actuation element including at least one piston; wherein the high-pressure pump is connected in fluid-conveying manner to the at least one actuator and to the tensioning cylinder such that in a pump stroke of the pump actuation element a transfer fluid is pumped into the second chamber of the at least one actuator and the second chamber of the tensioning cylinder to increase the crushing gap; and wherein the at least one actuator and the tensioning cylinder are connected to the pressure accumulator such that a quantity of transfer fluid displaced from the first chamber of the at least one actuator and the first chamber of the tensioning cylinder during the pump stroke is temporarily stored in the pressure accumulator.
2. The jaw crusher of claim 1, wherein; the high-pressure pump and the pressure accumulator are connected such that in a return stroke of the pump actuation element transfer fluid is supplied from the pressure accumulator to a pump chamber of the high-pressure pump.
3. The jaw crusher of claim 1, wherein; each of the at least one actuator and the tensioning cylinder comprises a differential cylinder or a through-rod equal area cylinder.
4. The jaw crusher of claim 1, wherein; the first chamber of the at least one actuator has a cross-sectional area at least as great as a cross-sectional area of the second chamber of the at least one actuator.
5. The jaw crusher of claim 1, wherein; the high-pressure pump is configured such that the pump actuation element can be blocked in a rest position in which rest position the pump actuation element is ready to perform the pump stroke after the pump actuation element is released from the rest position.
6. The jaw crusher of claim 5, wherein; the high-pressure pump includes a blocking chamber configured such that the pump actuation element is blocked in the rest position by pressurizing transfer fluid in the blocking chamber.
7. The jaw crusher of claim 5, further comprising; a crusher drive configured to drive the jaw crusher, the crusher drive including a deflector element configured to drive the pump actuation element of the high-pressure pump; and when in the rest position of the pump actuation element there is no possible contact between the deflector element and the pump actuation element or any part attached to the pump actuation element.
8. The jaw crusher of claim 1, wherein; the at least one piston of the pump actuation element includes a first piston and a second piston movably received in a first pump chamber and a second pump chamber, respectively, the first pump chamber includes a first fluid port configured to supply transfer fluid from the first pump chamber to the at least one actuator during the pump stroke; and the second pump chamber includes a second fluid port configured to supply transfer fluid to the tensioning cylinder during the pump stroke.
9. The jaw crusher of claim 8, wherein; the high-pressure pump includes a blocking chamber configured such that the pump actuation element is blocked in the rest position by pressurizing transfer fluid in the blocking chamber; and the first and second pump chambers and the blocking chamber are connected to each other such that during the pump stroke the blocking chamber is supplied with a return quantity of transfer fluid from at least one of the tensioning cylinder and the at least one actuator, and such that during a return stroke the blocking chamber delivers transfer fluid to at least one of the first and second pump chambers.
10. The jaw crusher of claim 1, further comprising: a drive shaft; and a deflector element attached to the drive shaft and configured to move the pump actuation element.
11. The jaw crusher of claim 1, wherein the high pressure pump further comprises; a connection piece connected to the pump actuation element and extending outside of the housing; and a roller attached to the connection piece outside the housing.
12. The jaw crusher of claim 11, wherein: the connection piece includes a receptacle; a head is fastened in the receptacle; and the roller is mounted on the head to rotate about an axis of rotation transverse to a stroke direction of the pump actuation element.
13. The jaw crusher of claim 1, wherein: the pressure accumulator includes an accumulator housing, an accumulator piston and a spring, the accumulator piston being movable within the accumulator housing against a preload of the spring such that the accumulator piston and the spring are configured to pressurize transfer fluid in the accumulator housing.
14. The jaw crusher of claim 1, further comprising: a pressure plate connecting a lower part of the movable crushing jaw to a frame of the jaw crusher; and wherein the tensioning cylinder is configured to pretension the movable crushing jaw relative to the pressure plate.
15. The jaw crusher of claim 1, wherein: the at least one piston of the pump actuation element includes first and second pistons integrally formed on the pump actuation element, the first and second pistons being coaxial to each other.
16. The jaw crusher of claim 1, wherein: the high-pressure pump includes a blocking chamber configured such that a quantity of pressurized transfer fluid in the blocking chamber prevents any motion of the pump actuation element.
17. The jaw crusher of claim 1, wherein: the at least one piston of the pump actuation element includes first and second active sides arranged opposite from one another, the first and second active sides being in communication with first and second pump chambers, respectively.
18. The jaw crusher of claim 1, wherein: the at least one piston of the pump actuation element includes a first piston and a second piston movably received in a first pump chamber and a second pump chamber, respectively; and the first and second pistons are configured such that during the pump stroke different volumes of transfer fluid are delivered from the first and second pump chambers.
19. The jaw crusher of claim 1, wherein: the at least one piston of the pump actuation element includes a first piston and a second piston movably received in a first pump chamber and a second pump chamber, respectively; and the first and second pistons are configured such that during the pump stroke different pressures are generated in the first and second pump chambers.
Description
(1) The invention is explained in greater detail below based on an exemplary embodiment shown in the drawings. In the Figures:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9) The material flow not screened out on the first screen deck 12.1 is fed into the crusher unit 20. The crusher unit 20 has a stationary crusher jaw 21 and a movable crusher jaw 22. A crushing chamber 23 is formed between the two crusher jaws 21, 22. At their lower ends, the two crusher jaws 21, 22 define a crushing gap 24. The two crusher jaws 21, 22 thus form a crushing chamber 23 converging towards the crushing gap 24. The stationary crusher jaw 21 is firmly mounted to the crusher frame 17. An eccentric drive 30 drives the movable crusher jaw 22. The crusher drive 30 has a drive shaft 31, on which a flywheel 30.1 is mounted for co-rotation. This will be explained in more detail below. As
(10) Finally,
(11)
(12) The control unit 60 is used to adjust the crushing gap 24 between the two crusher jaws 21, 22.
(13) A tensioning cylinder 40 is provided in order to be able to maintain a defined allocation of the pressure plate 50 to the control unit 60 on the one hand and to the movable crusher jaw 22 on the other hand during the crushing process. The tensioning cylinder 40 has a piston rod 41, which bears a fastening element 42 at one end. The fastening element 42 is pivotably attached to the movable crusher jaw 22. The piston rod 41 is connected to a piston 45. The piston 45 can be linearly adjusted in the tensioning cylinder 40. A beam 44 bears the housing of tensioning cylinder 40. The beam 44 is supported by at least one, preferably two, compression springs 43 on a component of the crusher frame 17. A spring preload is applied accordingly. The spring preload causes a tension, which pulls the housing of the tensioning cylinder 40 and with the latter the piston 45 and the piston rod 41. In this way a tensioning force is applied to the movable crusher jaw 22, which tensioning force is transferred to the pressure plate 50. Accordingly, the pressure plate 50 is held in a clamped and preloaded manner between the movable crusher jaw 22 and the control unit 60.
(14)
(15) As
(16) According to a preferred invention variant, the actuators 80 act bidirectionally. They are used to allow the adjustment of the crushing gap 24 during normal crushing operation. Accordingly, they can be controlled via a controller, for instance. Because both actuators 80 are permanently coupled to the control elements 60.1, 60.2, the control elements 60.1, 60.2 can be moved linearly with the actuators 80. The gap width of the crushing gap 24 is determined depending on the control position of the control elements 60.1, 60.2. The tensioning cylinder 40 follows the adjustment motion, i.e. it is guaranteed that the pressure plate 50 is always held securely between the two pressure plate bearings 51, 52.
(17) While a small crushing gap 24 is set in
(18) As
(19) As the illustration in
(20)
(21)
(22) The actuation element 110 can be linearly adjusted in the housing 100.1. The actuation element 110 has a first piston 110.1 and a second piston 110.2. Embodiments, in which only one piston 110.1 is used, are also conceivable. The first piston 110.1 has a relatively smaller diameter than the second piston 110.2.
(23) A connection piece 110.3 is connected to the second piston 110.1. The connection piece 110.3 is used to guide the actuation element 110 out of the housing 100.1, the connection piece 110.3 bears a head 120. A rolling element 130 is connected to the head 120 for rotation. The rolling element 130 can have the shape of a wheel, as shown here. The rolling element 130 has an outer circumferential running surface 131. The rolling element 130 may also be referred to as a roller 130.
(24) As the drawings show, the actuation element 110 is supported in the housing 100.1 against the preload of a spring 140. The spring 140 acts on the actuation element 110 preferably in the area of one of the pistons 110.1, 110.2 and can be accommodated in a space-saving manner in one of the pump chambers, preferably in the first pump chamber 102.
(25) The actuator unit 100 is spatially assigned to the deflector element 33 (see
(26)
(27) If an overload occurs, the operating position as shown in
(28) As mentioned above, it is advantageous if not only one actuator 80, but both actuators 80 are adjusted simultaneously. In this way, the crushing gap 24 can be enlarged within a very short time. In this case, both actuators 80 are connected to the first pump chamber 102.
(29) As a result of an adjustment of the two actuators 80, the two control elements 60.1 and 60.2 are displaced relative to each other. Consequently, the movable crusher jaw 22 can move out of the way, increasing the crushing gap 24. The tensioning cylinder 40 is activated to prevent the pressure plate 50 from falling down, as mentioned above. The tensioning cylinder 40 pulls the movable crusher jaw 22 against the pressure plate 50 to keep the latter always tensioned.
(30) In particular, it may be preferable to have the actuator(s) 80 of the actuator unit 100 pressurized two or more times within one overload cycle to open the crushing gap 24. Then the actuator unit can be designed having a relatively manageable installed size. For instance, it may be intended that the actuation element 110 of the actuator unit 100 described above performs two or more pump strokes. The actuator 80 and/or the tensioning cylinder 40 is/are in such a case not moved along its/their entire length of travel per pump stroke, but only along a partial length of travel. After the deflector element 33 is attached to the drive shaft 31, the pump strokes can be performed in short succession, one after the other, enabling the crushing gap 24 to be opened quickly.
(31) It is also conceivable that the invention could be designed in such a way that the deflector element 33 is designed such that two or more pump strokes can be achieved per revolution. Similarly, a configuration of the invention is conceivable in which two or more actuator units are used, all of which act on the actuators simultaneously or with a time delay.
(32) The position of the deflector element 33 on the drive shaft 31 determines the point at which the pumping action of the actuator unit 100 is initiated. The deflector element 33, which operates the rolling element 130, is arranged at an angular offset to the eccentric, which is responsible for the eccentric motion of the movable crusher jaw 22. Because of the angular offset, the opening motion of the control unit 60 can be synchronized with the motion of the moving crusher jaw. Particularly preferably, the deflector element 33 is set in such a way that the opening motion of the crushing gap 24 by the control unit 60 begins shortly before the closing motion of the crushing gap 24, which is performed by the rotation of the drive unit of the crusher. This prevents uncrushable material from being further pressed in the crusher jaw and reduces the load on the crushing mechanism. However, any other adjustment of the deflector element 33 relative to the eccentric is also conceivable. In principle, it would also be possible to adjust the position of the deflector element 33 relative to the eccentric during operation.
(33) If a pump stroke is performed from the position shown in
(34) In
(35) As
(36) A pressure accumulator 150 is also provided. The pressure accumulator 150 is used to keep hydraulic oil pressurized. In this exemplary embodiment, a housing, in which a piston 152 is preloaded against a spring 151, can be used to form the pressure accumulator 150. The housing is used to hold hydraulic oil, which is preloaded via the piston 152 and the spring 151. The spring chamber can be atmospherically balanced or have a gas pressure.
(37) As
(38) If now an overload occurs, the situation shown in
(39) When the deflector element 33 meets the rolling element 130, the pumping motion starts, which pushes the actuation element 110 back from its extended position as shown in
(40) Firstly, a pump pressure is generated in the pump chamber 103. The fluid port 100.3 is used to connect the pump chamber 103 to the chamber 40.1 of the tensioning cylinder 40. Accordingly, a pressure is introduced into the chamber 40.1, which acts on the piston 45 and thus activates the tensioning cylinder 40. Accordingly, the piston 45 moves the piston rod 41 (chamber 40.2 must be de-pressurized to do so). Simultaneously, the fluid port 100.2 is used to connect the first pump chamber 102 to the chamber 80.2 of the actuator 80. This pump pressure causes a displacement of the piston 82 in the actuator 80. This adjustment results in the coupling 81 being entrained from the right to the left. To prevent the actuator 80 from blocking, the chamber 80.1 on the other side of the piston 82 is de-pressurized into the pipe leading away from the accumulator 150. The hydraulic oil is thus de-pressurized into this accumulator pipe and fills the accumulator 150 until the pressure exceeds the pressure set in valve 187. Particularly preferably, the accumulator pressure at maximum filling quantity and the set pressure value of valve 187 are balanced. At the same time, the oil returning via the check valve 193 refills the front chamber 80.2, which gains volume during the pumping process. For this purpose, the actuator 80 has to have a certain area ratio or the return oil quantity of the tensioning cylinder 40 is used for this purpose.
(41) If this process causes the pressure in the pipe to rise above a preset limit, the pressure is discharged into the tank 160 via the relief valve 187.
(42) As mentioned above, the first pump stroke may be followed by a second or more pump strokes. Two unidirectional valves 184, 185 are used to secure the pressure in the tensioning cylinder 40 and in the actuator 80 after the first pump stroke (see
(43) If the pressure rises above the value set in the valve 186, the discharged oil fills the accumulator 150. If the pressure rises above the value set in the valve 190, the oil is transferred from the chamber 103 to 104. In doing so, the oil remains in the system and is always ready for use in the next pump stroke, even after long periods at pressure limitation.
(44) When the overload has ended, i.e. the crushing gap 24 has been opened and the uncrushable object has left the crushing chamber 23, the valves 181 and 183 are moved to their original position. In this case the actuator unit 100 is also moved back to its prepared waiting position, as shown in