Chair having a leaf spring with a fulcrum point that moves to shorten a working length of the leaf spring and increase resistance to tilting of a backrest portion of the chair relative to a column portion of the chair
11744373 · 2023-09-05
Assignee
Inventors
Cpc classification
A47C7/44
HUMAN NECESSITIES
International classification
A47C1/032
HUMAN NECESSITIES
A47C31/12
HUMAN NECESSITIES
Abstract
Disclosed herein is a chair that includes a backrest portion, a seat portion coupled with the backrest portion, a column portion coupled with the seat portion, a linkage coupled with the backrest portion, a leaf spring in direct contact with the linkage, an arc-shaped toothed structure fixed translationally relative to the column portion, and a different toothed structure in contact with the arc-shaped toothed structure. The chair is also configured such that when a weight is applied to the seat portion, a fulcrum point of the leaf spring moves as the different toothed structure moves along the arc-shaped toothed structure to thereby shorten a working length of the leaf spring and provide an increased resistance to tilting of the backrest portion relative to the column portion. A process for assembling the chair and a weight-based tilt-resistance assembly for use with the chair are also described herein.
Claims
1. A chair, comprising: a backrest portion; a seat portion coupled with the backrest portion; a column portion coupled with the seat portion; a linkage coupled with the backrest portion; a leaf spring in direct contact with the linkage; an arc-shaped toothed structure fixed translationally relative to the column portion; and a different toothed structure in contact with the arc-shaped toothed structure, and wherein: when a weight is applied to the seat portion, a fulcrum point of the leaf spring moves as the different toothed structure moves along the arc-shaped toothed structure to thereby shorten a working length of the leaf spring and provide an increased resistance to tilting of the backrest portion relative to the column portion.
2. The chair of claim 1, wherein the linkage includes one or more pivotal connections at which the backrest portion is configured to tilt about, the one or more pivotal connections being distinct from a contact point between the linkage and the leaf spring.
3. The chair of claim 2, wherein a respective pivotal connection of the one or more pivotal connections at which the backrest portion is configured to tilt about is located at a location beneath the seat portion.
4. The chair of claim 3, wherein the respective pivotal connection is configured to be closer to the seat portion as compared to the contact point between the linkage and the leaf spring.
5. The chair of claim 1, further comprising a weighing spring configured to weigh the weight that is applied to the seat portion.
6. The chair of claim 5, wherein the weighing spring is configured to measure weight applied across an entirety of the seat portion.
7. The chair of claim 1, further comprising another arc-shaped toothed structure, distinct from the arc-shaped toothed structure, the other arc-shaped toothed structure having a size that is different than a size of the arc-shaped toothed structure.
8. The chair of claim 7, wherein the arc-shaped toothed structure is associated with a smaller diameter facilitating movement associated with the arc-shaped toothed structure as compared to a larger diameter facilitating movement associated with the other arc-shaped toothed structure.
9. The chair of claim 1, wherein the leaf spring is configured to be hidden within a housing for a height-adjustment mechanism of the chair.
10. The chair of claim 1, wherein the linkage includes a first part in direct physical contact with the backrest portion and a second part in direct physical contact with the leaf spring.
11. The chair of claim 1, wherein the leaf spring is oriented within a same horizontal plane as the seat portion.
12. The chair of claim 1, wherein the linkage is configured to be in direct contact with an additional leaf spring, distinct from the leaf spring, the additional leaf spring configured to provide an additional resistance to tilting of the backrest portion relative to the column portion, and the leaf spring and the additional leaf spring are each in contact with an elongate, wedge-shaped actuating component that is configured to assist in providing a resistance to tilting of the backrest portion related to the column portion.
13. The chair of claim 1, wherein the column portion is coupled with one or more wheels for moving the chair.
14. The chair of claim 1, wherein: the working length of the leaf spring is between the fulcrum point of the leaf spring and a contact point between the leaf spring and the linkage.
15. The chair of claim 1, wherein, when the weight is applied to the seat portion, the different toothed structure, a pivot point at which the backrest portion is configured to tilt relative to the column portion, and the linkage are configured to move at a same point in time.
16. The chair of claim 1, wherein the chair is configured such that: before the fulcrum point of the leaf spring moves, the fulcrum point of the leaf spring is configured to be between (i) a pivot point at one end of the linkage, the pivot point being a point at which the backrest portion is configured to tilt relative to the column portion and (ii) another end of the linkage at which the linkage contacts the backrest portion.
17. The chair of claim 16, wherein the chair is configured such that: after the fulcrum point of the leaf spring moves, the fulcrum point of the leaf spring is configured to remain between (i) the pivot point at the one end of the linkage and (ii) the other end of the linkage.
18. A process for assembling a chair, the process comprising: providing a backrest portion; coupling a seat portion with the backrest portion; coupling a column portion with the seat portion; coupling a linkage with the backrest portion; placing a leaf spring in direct contact with the linkage; providing an arc-shaped toothed structure that is fixed translationally relative to the column portion; and providing a different toothed structure in contact with the arc-shaped toothed structure, and wherein: after the chair has been assembled, it is configured such that when a weight is applied to the seat portion, a fulcrum point of the leaf spring moves as the different toothed structure moves along the arc-shaped toothed structure to thereby shorten a working length of the leaf spring and provide an increased resistance to tilting of the backrest portion relative to the column portion.
19. A weight-based tilt-resistance assembly configured for use in a chair, the weight-based tilt-resistance assembly comprising: a linkage coupled with a backrest portion of a chair, the chair also including a seat portion coupled with the backrest portion and a column portion coupled with the seat portion; a leaf spring in direct contact with the linkage; an arc-shaped toothed structure fixed translationally relative to the column portion; and a different toothed structure in contact with the arc-shaped toothed structure, and wherein: the weight-based tilt-resistance assembly is configured such that when a weight is applied to the seat portion, a fulcrum point of the leaf spring moves as the different toothed structure moves along the arc-shaped toothed structure to thereby shorten a working length of the leaf spring and provide an increased resistance to tilting of the backrest portion relative to the column portion.
20. The weight-based tilt-resistance assembly of claim 19, wherein the linkage includes one or more pivotal connections at which the backrest portion is configured to tilt about, the one or more pivotal connections being distinct from a contact point between the linkage and the leaf spring.
21. The weight-based tilt-resistance assembly of claim 20, wherein a respective pivotal connection of the one or more pivotal connections at which the backrest portion is configured to tilt about is located at a location beneath the seat portion.
22. The weight-based tilt-resistance assembly of claim 21, wherein the respective pivotal connection is configured to be closer to the seat portion as compared to the contact point between the linkage and the leaf spring.
23. The weight-based tilt-resistance assembly of claim 19, further comprising a weighing spring configured to weigh the weight that is applied to the seat portion.
24. The weight-based tilt-resistance assembly of claim 23, wherein the weighing spring is configured to measure weight applied across an entirety of the seat portion.
25. The weight-based tilt-resistance assembly of claim 19, further comprising another arc-shaped toothed structure, distinct from the arc-shaped toothed structure, the other arc-shaped toothed structure having a size that is different than a size of the arc-shaped toothed structure.
26. The weight-based tilt-resistance assembly of claim 25, wherein the arc-shaped toothed structure is associated with a smaller diameter facilitating movement associated with the arc-shaped toothed structure as compared to a larger diameter facilitating movement associated with the other arc-shaped toothed structure.
27. The weight-based tilt-resistance assembly of claim 19, wherein the leaf spring is configured to be hidden within a housing for a height-adjustment mechanism of the chair.
28. The weight-based tilt-resistance assembly of claim 19, wherein the linkage includes a first part in direct physical contact with the backrest portion and a second part in direct physical contact with the leaf spring.
29. The weight-based tilt-resistance assembly of claim 19, wherein the leaf spring is oriented within a same horizontal plane as the seat portion.
30. The weight-based tilt-resistance assembly of claim 19, wherein the linkage is configured to be in direct contact with an additional leaf spring, distinct from the leaf spring, the additional leaf spring configured to provide an additional resistance to tilting of the backrest portion relative to the column portion, and the leaf spring and the additional leaf spring are each in contact with an elongate, wedge-shaped actuating component that is configured to assist in providing a resistance to tilting of the backrest portion related to the column portion.
31. The weight-based tilt-resistance assembly of claim 19, wherein the column portion is coupled with one or more wheels for moving the chair.
32. The weight-based tilt-resistance assembly of claim 19, wherein: the working length of the leaf spring is between the fulcrum point of the leaf spring and a contact point between the leaf spring and the linkage.
33. The weight-based tilt-resistance assembly of claim 19, wherein, when the weight is applied to the seat portion, the different toothed structure, a pivot point at which the backrest portion is configured to tilt relative to the column portion, and the linkage are configured to move at a same point in time.
34. The weight-based tilt-resistance assembly of claim 19, wherein the weight-based tilt-resistance assembly is configured such that: before the fulcrum point of the leaf spring moves, the fulcrum point of the leaf spring is configured to be between (i) a pivot point at one end of the linkage, the pivot point being a point at which the backrest portion is configured to tilt relative to the column portion and (ii) another end of the linkage at which the linkage contacts the backrest portion.
35. The weight-based tilt-resistance assembly of claim 34, wherein the weight-based tilt-resistance assembly is configured such that: after the fulcrum point of the leaf spring moves, the fulcrum point of the leaf spring is configured to remain between (i) the pivot point at the one end of the linkage and (ii) the other end of the linkage.
36. The process of claim 18, wherein the linkage includes one or more pivotal connections at which the backrest portion is configured to tilt about, the one or more pivotal connections being distinct from a contact point between the linkage and the leaf spring.
37. The process of claim 36, wherein a respective pivotal connection of the one or more pivotal connections at which the backrest portion is configured to tilt about is located at a location beneath the seat portion.
38. The process of claim 37, wherein the respective pivotal connection is configured to be closer to the seat portion as compared to the contact point between the linkage and the leaf spring.
39. The process of claim 18, further comprising: coupling a weighing spring to the seat portion, wherein the weighing spring is configured to weigh the weight that is applied to the seat portion.
40. The process of claim 39, wherein the weighing spring is configured to measure weight applied across an entirety of the seat portion.
41. The process of claim 18, further comprising: providing another arc-shaped toothed structure, distinct from the arc-shaped toothed structure, the other arc-shaped toothed structure having a size that is different than a size of the arc-shaped toothed structure.
42. The process of claim 41, wherein the arc-shaped toothed structure is associated with a smaller diameter facilitating movement as compared to a larger diameter facilitating movement associated with the other arc-shaped toothed structure.
43. The process of claim 18, wherein the leaf spring is configured to be hidden within a housing for a height-adjustment mechanism of the chair.
44. The process of claim 18, wherein the linkage includes a first part in direct physical contact with the backrest portion and a second part in direct physical contact with the leaf spring.
45. The process of claim 18, wherein the leaf spring is oriented within a same horizontal plane as the seat portion.
46. The process of claim 18, wherein the linkage is configured to be in direct contact with an additional leaf spring, distinct from the leaf spring, the additional leaf spring configured to provide an additional resistance to tilting of the backrest portion relative to the column portion, and the leaf spring and the additional leaf spring are each in contact with an elongate, wedge-shaped actuating component that is configured to assist in providing a resistance to tilting of the backrest portion related to the column portion.
47. The process of claim 18, further comprising: coupling one or more wheels to the column portion for moving the chair.
48. The process of claim 18, wherein: the working length of the leaf spring is between the fulcrum point of the leaf spring and a contact point between the leaf spring and the linkage.
49. The process of claim 18, wherein, when the weight is applied to the seat portion, the different toothed structure, a pivot point at which the backrest portion is configured to tilt relative to the column portion, and the linkage are configured to move at a same point in time.
50. The process of claim 18, wherein the chair is configured such that: before the fulcrum point of the leaf spring moves, the fulcrum point of the leaf spring is configured to be between (i) a pivot point at one end of the linkage, the pivot point being a point at which the backrest portion is configured to tilt relative to the column portion and (ii) another end of the linkage at which the linkage contacts the backrest portion.
51. The process of claim 50, wherein the chair is configured such that: after the fulcrum point of the leaf spring moves, the fulcrum point of the leaf spring is configured to remain between (i) the pivot point at the one end of the linkage and (ii) the other end of the linkage.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
(34) In
(35) At least a second component 16 is provided on the frame 12 and is movable relative to the at least first component and/or the frame 12. A force can be applied in a second manner upon the at least second component to reconfigure the apparatus 10 by moving the at least second component 16 relative to the at least first component and/or the frame 12.
(36) An adjusting assembly 18 cooperates between the at least first component 14 and the at least second component 16 and is configured so that, as an incident of the force being applied in the first manner changing, the force applied in the second manner required to reconfigure the apparatus 10 changes.
(37) The adjusting assembly 18 includes a spring assembly 19. The spring assembly 19 is configured to exert a force that resists movement of the at least second component 16 that varies as a magnitude of the force applied in the first manner varies.
(38) The generic showing of the apparatus 10 is intended to encompass a wide range of different products and different applications. The inventive concepts can be used in virtually any system or apparatus wherein its normal intended use requires the application of a force on a first component and wherein that force on the first component impacts a force required to be applied to a second component to reconfigure the apparatus as contemplated during use.
(39) While not intended to be limiting, the detailed description herein will be focused upon furniture and, more particularly, a chair construction. This application of the inventive concepts is intended to be exemplary in nature only and should not be viewed as limiting the inventive concepts to the specific type of apparatus described in detail herein. Further, the schematic showing in
(40) For example, interlocking toothed components are described, in exemplary forms below. The invention contemplates not only different types of toothed components, such as gears, differential gears, epicyclic gears, rack and pinion arrangements, etc., but also virtually an unlimited number of different interengaging components, such as sprockets and chains, pulleys and cables, mechanisms using levers, pistons, different types of linkages, etc.
(41) In
(42) The chair 10 has a wheeled frame 12 with a vertically extending pedestal assembly 20. The first component 14 is in the form of a conventional-type seat with an upwardly facing user support surface 22. In this case, the aforementioned force applied in the first manner is the weight of the user exerted downwardly on the support surface 22 as he/she sits on the chair 10.
(43) A corresponding second component 16 is in the form of a back rest against which a seated user leans to exert the aforementioned force in the second manner to reconfigure the chair 10. That is, the back rest moves relative to the frame 12 and first component 14, as the user leans back and forth while seated, generally in a manner as indicated by the double-headed arrow 23.
(44) The adjusting assembly 18, as shown schematically in
(45) The chair 10 may incorporate one or more adjusting features other than one that permits reconfiguration by changing the angle of the second component/back rest 16. The adjusting assembly 18 may be integrated into the mechanisms associated with these other features. Alternatively, the other features may operate without effect by the adjusting assembly 18.
(46) For purposes of simplicity, the second component/back rest 16 will be shown as repositionable relative to the first component/seat 14 to reconfigure the chair 10 by movement of the second component/back rest 16 relative to the first component/seat 14 and frame 12 around a pivot axis 26. This particular connection should not be viewed as limiting.
(47) Exemplary specific forms of the adjusting assembly 18 will now be described. As noted above, virtually an unlimited number of different variations of adjusting assembly are contemplated within the generic showing of
(48) In
(49) A generally U-shaped member 36 has one leg 38 of the “U” mounted on a frame part 40. The other leg 42 of the “U” has an offset bracing end 44.
(50) For purposes of simplicity, the support 28 and member 36 can be considered to be part of the frame 12 and/or the adjusting assembly 18. Similarly, the component 58 can be considered to be part of the back rest 16 and/or the adjusting assembly 18.
(51) The spring assembly 19 in this embodiment is in the form of a leaf spring. The leaf spring 19 has an elongate body 46 with a length L between spaced ends 48, 50, a width W, and a thickness T.
(52) The leaf spring end 19 is anchored in the member 36 to project in cantilever fashion vertically upwardly therefrom. In this embodiment, the body 46 of the leaf spring 19 is preloaded so that it naturally assumes the dotted line shape and position.
(53) The bracing end 44 of the member 36 is bifurcated, as seen in
(54) A part of the second component/back rest 16 (hereafter referred to only as the representative chair “back rest 16”) is connected to the support 28 for movement relative thereto around the axis 26 as seen in
(55) The component 58 is configured so that an edge 61 on a cantilevered part 62 thereof bears against the leaf spring surface 54. In the depicted state, this produces a force upon the leaf spring body 46, at a location A along the length of the body 46, that tends to bend the body 46 in the direction of the arrow 64 around a fulcrum location at 66 where the body 46 projects away from the part of the member 36 in which it is anchored. The leaf spring 19 thus biasably resists movement of the component 58, and the back rest 16 of which the component 58 is a part, with a first force.
(56) The configuration in
(57) In the event that an individual of greater weight assumes a sitting position on the seat 14, the support 28 and component 58 will translate further downwardly against the force of the spring 33, which causes the edge 61 on the back rest component 58 to bear upon the leaf spring 19 at a location below the location A. As a result, a shorter moment arm is established between the location where the edge 61 on the part 62 contacts the surface 54 and the fulcrum location at 66. Thus, the leaf spring 19 has an effectively shorter length, whereby a greater force is required to be applied to the leaf spring 19 to effect bending thereof as would in turn allow movement of the back rest 16 to reconfigure the chair 10.
(58) To stabilize the support 28, a depending arm 70 thereon connects to the frame part 40 through a link 72. One link end 74 moves about an axis 76 that is fixed relative to the frame part 40. The other link end 78 pivotally connects to the arm 70 for movement about an axis 80.
(59) The bifurcated configuration of the leg 42 allows the part 62 on the component 58 to move in an opening 82 through the region at the offset bracing end 44 so that the member 36 does not interfere with the back rest component 58 as the back rest component 58 lowers under increasing user weight.
(60) Accordingly, an increase in the weight of a user causes the leaf spring 19 to produce a greater resistance to movement of the back rest 16 relative to the frame 12. As a result, the chair is self-adjusting. The parts thereof can be engineered so that a desired relationship between the user's weight and the force required to move the back rest 16 are appropriately established.
(61) In designing the chair 10 using a leaf spring component, the leaf spring body 46 may have a uniform cross-sectional shape as viewed orthogonally to its length. Alternatively, this shape may be non-uniform over at least a portion of its length. For example, as shown for a portion of the length of a modified form of body 46a, as shown in
(62) Tapering the cross-sectional area of the leaf spring over its length may allow further tuning of performance. Thickened regions may be provided to produce larger resistance forces for users at the higher weight end of the functional range.
(63) The leaf spring material may be metal, plastic, a composite, etc. The leaf spring may be straight, curved, with changing cross-sectional shapes, etc. Changing shapes, pre-loading, changing dimensions, etc., are just examples of options that might be practiced to design and tune the adjusting assemblies so that they adapt more appropriately to users throughout a workable user weight range.
(64) In a still further modified form of the structure in
(65) In
(66) The chair 10′ has a back rest component 58′ that acts against a leaf spring 19′ that is anchored in a component 36′.
(67) In this embodiment, the leaf spring body 46′ is mounted at a slight angle a to vertical. Accordingly, the part 62′ of the component 58′ tends to bind more with the leaf spring 19′ as it slides downwardly thereagainst under increasing user weight. This binding creates frictional forces that augment the upward balancing force produced by the spring 33′.
(68) Additionally, the chair 10′ utilizes cooperating toothed elements 86, 88, 90 that interact to cause movement of the frame part 40′, arm 70′ and leg 38′ relative to each other and the frame part 40′ that replicates the relative movement that occurs with corresponding elements in the embodiment shown in
(69) In
(70) Further, the chair 10″ incorporates toothed elements 86″, 88″, 90″ which function essentially in the same manner as the corresponding components on the chair 10′ in
(71) In a further modified form of chair, as shown at 10′″ in
(72) In
(73) In this embodiment, the post 30.sup.4′ has a toothed rack 100.sup.4′ that cooperates with a toothed, differential pinion element 88.sup.4′, that cooperates in turn with a toothed rack 98.sup.4′ making up part of a toothed element 86.sup.4′ on a member 36.sup.4′.
(74) Downward movement of the post 30.sup.4′ under the weight applied to the seat 14 causes the toothed rack 100.sup.4′ and toothed element 88.sup.4′, and separately the toothed elements 88.sup.4′, 86.sup.4′, to interact to translate the member 36.sup.4′ in the direction of the arrow 106.
(75) As the weight on the seat 14 is increased, the member 36.sup.4′ will move continuously in the direction of the arrow 106 to successively engage free ends of angled extensions 108a, 108b, 108c at the ends of leaf springs 19a.sup.4′, 19b.sup.4′, 19c.sup.4′, successively. The extensions 108a, 108b, 108c and one surface 110 on the leaf spring 19d.sup.4′ reside in a reference plane P. As user applied weight increases, a surface 112 on the member 36.sup.4′ moves along this plane P to successively engage the extensions 108a, 108b, 108c and eventually the surface 110, whereby the surface 112 defines separate fulcrum locations, corresponding to the fulcrum location 66, for the free ends of the leaf springs 19a.sup.4′, 19b.sup.4′, 19c.sup.4′, 19d.sup.4′. In other words, the leaf springs 19a.sup.4′, 19b.sup.4′, 19c.sup.4′, 19d.sup.4′ are successively operatively engaged under increasing user weight. As a result, the resistance force to the applied leaning force on the back rest 18 in the direction of the arrow 114 is generated by some or all of the leaf springs 19a.sup.4′, 19b.sup.4′, 19c.sup.4′, 19d.sup.4′ as they are borne against the surface 112 under the user leaning force.
(76) It is important to point out that the rack and pinion components are not restricted to any specific orientation. The cooperating rack and pinion components may be oriented in virtually any orientation that can be adapted to cause movement of the associated parts in the same manner.
(77) Further, one or all of the leaf springs 19a.sup.4′, 19b.sup.4′, 19c.sup.4′, 19d.sup.4′ could be pre-loaded or in curved tracks.
(78) In an alternative form of the basic structure in
(79) Under an increasing user weight on the seat 14, a surface 1125′ on the member 365′ engages successively against surfaces 116a.sup.5′, 116b.sup.5′, 116c.sup.5′. As shown in
(80) The leaning force on the back rest 18 is applied on an actuator 118 in a direction into the page, as indicated by the “X” at 120. Resistance to the leaning force is generated in the same manner for the chair 10.sup.5′ as for the chair 10.sup.4′ but with the different arrangement of leaf springs.
(81) In an alternative form, each of the leaf springs in
(82) In
(83) The leaning force on the back rest 16 is applied to an arm 126 on the component 58.sup.6′ in the direction of the arrow 128.
(84) The frame part 122 has a “U” shape with spaced legs 130, 132. The component 586′ is mounted on the leg 130.
(85) The toothed element 88.sup.6′ cooperates with a separate toothed element 134 that moves guidingly in a channel 136 on the component 58.sup.6′. In this embodiment, the toothed element 134 and cooperating channel 136 have a curved shape so that the toothed element 134 is movable guidingly in an arcuate path. A row of teeth 138 on one side of the toothed element 134 engage teeth 140 on the toothed element 88.sup.6′ so that the toothed element 134 moves back and forth within the channel 136 as the toothed element 88.sup.6′ is rotated in opposite directions around its axis 124.
(86) The adjusting assembly 18.sup.6′ in this embodiment consists of an elongate spring assembly 19.sup.6′, in this particular embodiment shown as a coil spring under tension. The spring 19.sup.6′ is connected between an end location at 144 on the toothed element 134 and the leg 132 on the frame part 122.
(87) As a user sits on the seat 14, without leaning against the back rest 16, the post 30.sup.6′ moves against the force of the spring 33.sup.6′ downwardly, thereby turning the toothed element 88.sup.6′ in the direction of the arrow 146, which causes the toothed element 134 to move in the direction of the arrow 148 in the channel 136. The precise position of the toothed element 134 in the channel 136 is dictated by the weight of the user.
(88) Once the user is seated and leans back against the back rest 16, separate teeth 150, 152, on the toothed element 134 and component 58.sup.6′, within the channel 136, engage, thereby to fix the position of the toothed element 134 within the channel 136.
(89) Under an applied leaning force in the direction of the arrow 128 on the arm 126, the component 58.sup.6′, and the associated back rest 16, tend to pivot around the axis 124, which is resisted by the force in the spring 142. Because the distance between the axis 124 and end location 144 where the resistant spring force is applied is increased with increasing weight of a user, the resistant force generated by the coil spring 19.sup.6′ is likewise increased.
(90) The chair 10.sup.7′ in
(91) More particularly, a toothed element 1347′ moves in a channel 1367′ having an arcuate shape. A coil spring 197′ connects between the toothed element 1347′ and a leg 132.sup.7′ on a U-shaped frame part 1227′.
(92) The primary difference between the structure in
(93) Increased weight of a user on the seat 14 pivots the component 154 in the direction of the arrow 164 around the axis 156 to move the toothed element 1347′ in the direction of the arrow 166 in the channel 1367′. In so doing, the distance between the spring mount location at 1447′ on the toothed element 1347′ and the pivot axis 1247′ for the component 587′ increases, thereby to cause an increase in the resistance to tilting of the back rest 16 in the same manner as occurs with the chair 10.sup.6′.
(94) In
(95) A leaning force on the back rest 16 is applied to the torsion component generally in the direction of the arrow 182, tending to turn the torsion component 168 around the axis 170. For the back rest 16 to reposition, the torsion component 168 must be twisted around the axis 170. This twisting action is resisted to a greater degree with the actuating component 172 closer to the base 180 under a heavier user weight.
(96) On the other hand, with the actuating component 172 shifted towards its free end 184, as occurs with a lighter user, the torsion component 168 can be more readily twisted about its length and the axis 170.
(97) In
(98) An elongate, wedge-shaped actuating component 192 with a uniform width Wi, slightly less than the width W, extends through the opening 190.
(99) A toothed rack 194 is provided on the actuating component 192 and moves therewith. In response to a weight force being applied to the seat 14, and through an appropriate force transfer structure 196, the toothed rack 194 and actuating component 192 are shifted in the direction of the arrow 198.
(100) By reason of the wedge shape, the actuating component 192 has oppositely facing actuating surfaces S1, S2, each with one dimension D1 at one end and a larger dimension D2 at its opposite end, that abut to, or reside adjacent to, facing surfaces S3, S4, respectively, on the bodies 469′. As the actuating component 192 shifts in the direction of the arrow 198, a progressively larger area of the surfaces S1, S2 confronts the leaf spring bodies 469′.
(101) The back rest 16 imparts a force to the actuating component 192 through a suitable force transfer structure at 202 tending to turn the actuating component 192 around an axis 204.
(102) Accordingly, a user leaning force generates a force on the actuating component 192 that bears the surfaces S1, S2 simultaneously against the surfaces S3, S4 of the leaf spring bodies 469′ between the spaced supported ends. The larger the area of the surfaces S1, S2 in contact with the bodies 469′, the more resistant the bodies 469′ are to deformation. This translates into a greater resistance to the repositioning of the back rest 16 for a larger weight application on the seat 14.
(103) Further, as the actuating component 192 turns around the axis 204, the force transfer between the actuating component 192 and bodies 469′ occurs primarily at corners C1, C2, C3, C4 of the actuating component 192, which bear against reinforced and thus more rigid parts of the bodies 469′ adjacent to the blocks 186, 188 as more user weight is applied. Thus, greater resistance to back rest movement results.
(104) In a still further alternative form, as shown in
(105) Ideally, the apparatus/chair 10 will adapt to users weighing as much as 350 pounds, or more. While one spring assembly might be designed for a total desired weight range to be accommodated, two or more spring assemblies might be utilized and their function and operation coordinated.
(106) Further, different spring assemblies might be utilized with coordinated operation. For example, one spring assembly may cover a range of 30-175 pounds with a second spring assembly operational for user weights in the range of 175-350 pounds. More springs/spring assemblies might be added to further split up the weight ranges.
(107) The spring assemblies may be designed in relationship to seat movement. For example, one spring assembly may be operational for 0-0.5″ of seat movement with a separate spring assembly operational for seat movement of 0.5″-1″, where 1″ is the seat movement for the maximum weight for which the apparatus is designed.
(108) The examples herein of spring assembly/spring construction should not be viewed as limiting. Different spring types and combinations are contemplated. For example, the springs may be curved, coiled with different turn diameter and rise, hybrid shapes, concentric arrangements, etc. Coil springs, or the like, may produce forces under either compression or tension.
(109) In
(110) At least a second component 16.sup.10′ is provided on the frame 12.sup.10′ and is movable relative to the at least first component 14.sup.10′ and/or the frame 12.sup.10′. A force can be applied in a second manner upon the at least second component 1610′ to reconfigure the apparatus 1010′ by moving the at least second component 16.sup.10′ relative to the at least first component 14.sup.10′ and/or the frame 12.sup.10′.
(111) An adjusting assembly 18.sup.10′ is provided to cooperate between the frame 12.sup.10′, first component(s) 14.sup.10′, and second component(s) 16.sup.10′, potentially in different manners.
(112) The adjusting assembly 18.sup.10′ in turn consists of a first subassembly 310 and a second subassembly 312. The first and second subassemblies 310, 312 are usable independently or cooperatively to thereby change a resistance to movement of the second component(s) 16.sup.10′ relative to the first component(s) 14.sup.10′ and/or frame 12.sup.10′. The first and second subassemblies 310, 312 may cooperate between any of the frame 12.sup.10′, first component(s) 14.sup.10′, and second component(s) 16.sup.10′ in any combination and in different manners.
(113) In one form, as shown in
(114) Similarly, as shown in
(115) Alternatively, as shown in
(116) While the apparatus 10.sup.10′ is not so limited, it will be described hereinbelow using an exemplary seating apparatus/chair construction, as shown schematically in
(117) It should be understood that the backrest 16.sup.10′ may be made of a single component or multiple independently movable or cooperating parts that might be adjusted together or independently through the adjusting assembly 18.sup.10′. For purposes of simplicity, a representative single back rest component 16.sup.10′ will be described hereinbelow.
(118) The reconfigurable apparatus/chair 10.sup.10′, without limitation, may have the same basic construction as any of the apparatus/chairs 10-10.sup.9′, as described above.
(119) The first subassembly 310 corresponds generally to the adjusting assembly 18-18.sup.9′, as shown in each of
(120) The second subassembly 312 is configured to be manually operable by a user to change its state.
(121) With the second subassembly 312 in a first state and no user sitting in the seat 14.sup.10′, a first leaning force is required to be applied to the back rest component 16.sup.10′ to change the angular orientation of the back rest component 16.sup.10′ from a starting angular position relative to the at least one of the seat 14.sup.10′ and frame 12.sup.10′.
(122) With the second subassembly 312 in the first state, a user sitting on the seat 14.sup.10′ applies a first force to the seat 14.sup.10′ whereupon the resistance to changing of the angular orientation of the back rest component 16.sup.10′ from the starting orientation increases a predetermined amount, related to a user's weight.
(123) By manually changing the second subassembly 312 from a first state into a second state, upon a user sitting and applying the first force to the seat, the second subassembly 312 causes the resistance to changing of the angular orientation of the back rest component 16.sup.10′ such that with a user sitting in the seat 14.sup.10′ and applying the first force, the second subassembly 312 in the second state causes the resistance to changing of the angular orientation of the back rest component 16.sup.10′ from the starting position to be one of greater than or less than the predetermined amount added to the final leaning force.
(124) As shown in
(125) In one preferred form, the first force generated by the user assuming the sitting position effects a gross change in the resistance to changing of the angular orientation of the back rest component 16.sup.10′ whereas the manual input may be provided for a smaller range of resistance adjustment, which may be considered more as “fine tuning”.
(126) As shown in
(127) Alternatively, as shown in
(128) The second subassembly 312 is configured to be changed from its first state into a second state either before or after a user assumes a sitting position and is applying the first force to the seat 14.sup.10′.
(129) The change in resistance to changing of the angular orientation of the back rest component(s) 16.sup.10′ can be generated, without limitation, by incorporating the manually operable second subassembly 312 into any of the structures described above. In virtually all of the previously described constructions, the second subassembly 312, in the
(130) Examples of coordinated operation of the second subassembly 312 with adjusting assemblies in exemplary embodiments from
(131) In
(132) The member 36.sup.11″ has an upward projection defining a fulcrum at 338.sup.11″. A leaf spring 340.sup.11″ has one end 342.sup.11″ anchored in the frame 12.sup.11″ and cantilevers away therefrom to a free end adjacent to which a component 344.sup.11″ bears such that a force in the direction of the arrow 346 exerted upon the back rest component 16.sup.11″, and applied to the leaf spring 340.sup.11″ by the component 344.sup.11: is resisted by the stiffness of the leaf spring. In other words, the angular repositioning of the back rest component 16.sup.11″ occurs by bending the leaf spring 340.sup.11″ against the fulcrum 338.sup.11′.
(133) As noted above, through the first subassembly 310.sup.11″, the weight of the user will cause location of the fulcrum 338 to be at a predetermined position along the cantilevered length of the leaf spring 340″.
(134) In this embodiment, the aforementioned components correspond to the components 322 shown in
(135) The second subassembly 312.sup.11′, as shown in
(136) The exemplary component 316.sup.11″ may be an inner core component such as part of a Bowden cable having its end wrapped around a cylindrical portion 356.sup.11″ of the pinion element 88.sup.11′ and anchored thereto at 358.sup.11′.
(137)
(138) Further, members 36a.sup.12′, 36b.sup.12′ defining the fulcrums 338a.sup.12′, 338b.sup.12′ are curved at bottom sides 360a.sup.12′, 360b.sup.12′ to be guided in a slightly curved path against a complementarily-shaped guide surface 362.sup.12′ on the frame 12.sup.12′.
(139) The curvature of the surface 362.sup.12′ nominally matches the bent shape of the loaded leaf springs 340a.sup.12′, 340b.sup.12′ so as to produce a passageway 364.sup.12′ therebetween with a substantially constant width W within which the free ends 366a.sup.12′, 366b.sup.12′ of the members 36a.sup.12′, 36b.sup.12′ defining the fulcrums 338a.sup.12′, 338b.sup.12′ are guided.
(140) The second subassembly 312.sup.12′, as shown separated in
(141) In
(142) A lever component 58.sup.13′ is pivotably mounted to the base 380.sup.13′, on which the component 154.sup.13′ is mounted, for pivoting movement around an axis 382.sup.13′.
(143) One cantilevered arm 384.sup.13′ on the component 58.sup.12′ defines a bearing edge 386.sup.13′ that acts against a surface 388.sup.13′ on the leaf spring 376.sup.13′ facing oppositely to a surface on the leaf spring 376.sup.13′ bounding the passageway 374.sup.13′.
(144) A force on the back rest component 16.sup.13′, tending to change the angular orientation of the back rest component 16.sup.13′, is imparted to a cantilevered arm 390.sup.13′ on the component 58.sup.13′ which causes a bending force to be imparted by the edge 386.sup.13′ on the leaf spring 376.sup.13′.
(145) An end 392.sup.13′ on the component 154.sup.13′ defines a fulcrum for the leaf spring 376.sup.13′, the end of which is anchored in the base 380.sup.13′. As the weight of the user increases, the fulcrum 392.sup.13′ advances in the direction of the arrow 394, which shortens the moment arm between fulcrum 392.sup.13′ and the edge 386.sup.13′, thereby creating greater resistance to angular reorientation of the back rest component 16.sup.13′.
(146) The structure in
(147) In
(148) As shown in
(149) As noted previously, the above are only representative examples of how the second subassembly might be incorporated, with it being understood that it could be incorporated into the other embodiments herein and virtually any other similarly operating structure using the same principles that is, any construction that has components moving in predetermined/controlled paths by the first subassembly 310 to change resistance forces may be moved further in the paths or moved in reverse directions depending upon how the second subassembly is operated.
(150) In those forms that utilize a fulcrum and a component bendable thereagainst, a relationship between the fulcrum and anchoring point can be changed in the same or different manners by the first and second subassemblies.
(151) In an alternative form, as shown in
(152) The second subassembly 312.sup.15′ has a movable component 316.sup.15′ that is extendable and retractable in the direction of the double-headed arrow 420 to thereby pivot the link 72a.sup.15′ in opposite directions about the axis 84.sup.15′.
(153) In an alternative form, as shown in
(154)
(155) As cylindrical member 422.sup.17′ with a fixed link 424.sup.17′, corresponding to like numbered components in
(156) While the first subassembly (not shown in detail) is responsible for a gross movement of the toothed member 430.sup.17′, manual turning of the cylindrical member 422.sup.17′ which is part of the second subassembly 312.sup.17′, through the movement of the member 316.sup.16′ effects finer adjustment.
(157)
(158) It should be noted that there is no limitation with respect to the degree of change in resistance that the individual first and second subassemblies 310, 312 are responsible for. While preferably the first subassembly 310 accomplishes a gross adjustment, it is possible that the manual adjustment through the second subassembly 312 may be even greater than that achieved through the first subassembly 310. The subassemblies 310, 312 can be complementary in virtually any manner that facilitates convenient setting of an equilibrium state for the apparatus 10.
(159) In
(160) In a further alternative form, as shown in
(161) Mechanical advantage and strategically controlled differential movement of parts can be incorporated into each actuator so that excessive movement and force application is not required on the user's part.
(162) In another form, as shown in
(163) It should also be noted throughout that the back rest component may also be one that engages the neck as well as any discrete location on the user's back region and above.
(164) The foregoing disclosure of specific embodiments is intended to be illustrative of the broad concepts comprehended by the invention.