BOARD PUSHER TOOL AND RELATED METHOD OF USE
20230383553 · 2023-11-30
Inventors
Cpc classification
E04F21/22
FIXED CONSTRUCTIONS
International classification
Abstract
A board pusher tool is provided to hold one or more boards in a readied position and orientation relative to one another and an underlying joist. The pusher can include a base, a magnet joined with the base to secure the base in a fixed position relative to an underlying joist constructed from a magnetic material, a bumper reciprocally joined with the base, a guide joined with the bumper to allow the bumper to extend a predetermined distance away from the base, and a biasing element pushing the bumper away from the base, where the bumper forcibly urges the board away from the base, optionally toward or against another board, while the magnet secures the base in the fixed position relative to the underlying joist. A related method of use is provided.
Claims
1. A board pusher comprising: a base including a work piece facing surface, an upper surface and a lower surface, the lower surface configured to face toward an underlying joist; a magnet disposed adjacent the lower surface and joined with the base, the magnet configured to exert a magnetic force on the underlying joist to secure the base in a fixed position relative to the underlying joist; a handle extending upward from the base distal from the work piece facing surface, the handle being configured to be manually grasped by a user to place the magnet adjacent the underlying joist; a bumper reciprocally joined with the base and extending outward relative to the work piece facing surface; a guide joined with the bumper, the guide configured to allow the bumper to extend a predetermined distance away from the work piece facing surface, the guide guiding the bumper relative to the base when the bumper is forcibly engaged against a board positioned on the underlying joist before the board is fastened to the underlying joist; and a biasing element engaging at least one of the base and the bumper, the biasing element pushing the bumper away from the work piece facing surface while the guide restrains the bumper from extending beyond the predetermined distance, wherein the bumper is configured to engage the board to forcibly urge the board away from the base while the magnet secures the base in the fixed position relative to the underlying joist.
2. The board pusher of claim 1, wherein the guide is a bar that extends away from the work piece facing surface, wherein the bar includes a first end joined fixedly with the bumper, wherein the bar includes a second end opposite the first end that slides relative to the base.
3. The board pusher of claim 2, wherein the bar includes threads, wherein the base defines a bar hole, wherein the bar extends within the bar hole, wherein the second end moves within the bar hole.
4. The board pusher of claim 1, wherein the bumper includes a bumper interior surface that faces the work piece facing surface of the base, wherein the biasing element is disposed between the bumper interior surface and the work piece facing surface, wherein the biasing element is a coil spring, wherein the guide is an elongated bar extending between the bumper interior surface and the work piece facing surface.
5. The board pusher of claim 4, wherein the elongated bar projects a first distance into the base when the bumper is extended to the predetermined distance, wherein the elongated bar extends a second distance into the base when the bumper engages the board such that the coil spring compresses, wherein the second distance is greater than the first distance.
6. A method of installing a structure, the method comprising: placing a first board on an underlying joist that comprises a magnetic material; placing a second board on the underlying joist, adjacent the first board in a parallel configuration with the first board; positioning a pusher, including a bumper projecting away from the base and biased therefrom via a biasing element, adjacent the first board so that the bumper forcibly engages the first board with a force of at least 2 pounds to push the first board toward the second board; securing the pusher adjacent the first board via a magnet joined with a base of the pusher, the magnet exerting a magnetic force on the magnetic material of the underlying joist so that the pusher is disposed in a fixed position relative to the underlying joist; and securing the first board and the second board fixedly to the underlying joist while the pusher pushes the first board toward the second board.
7. The method of claim 6 comprising: installing a clip between the first board and the second board above the underlying joist; installing a fastener through the clip after the securing the pusher adjacent the first board step.
8. The method of claim 7 comprising: inserting the clip into a first groove of the first board and a second groove of the second board, wherein the clip includes a clip uppermost surface, wherein the first board includes a first board upper surface above the first groove, wherein the second board includes a second board upper surface above the second groove, wherein the clip uppermost surface is disposed below the first board upper surface and the second board upper surface.
9. The method of claim 8 comprising: advancing the fastener so that a head of the fastener, disposed above the first board upper surface and the second board upper surface transitions below the first board upper surface and the second board upper surface until the head engages the clip upper surface.
10. The method of claim 6 comprising: advancing a fastener to secure at least one of the first board and the second board to the underlying joist, wherein the fastener includes a head and a shaft, wherein during the advancing of the fastener, the head passes through a plane coextensive with a first board upper surface of the first board and a second board upper surface of the second board.
11. The method of claim 10 comprising: registering a clip with the first board and the second board while the bumper forcibly engages the first board; and wherein the fastener shaft advances through the clip during the advancing.
12. The method of claim 11 comprising: engaging the head of the fastener against the clip so that the clip secures the first board and the second board to the underlying joist, while the bumper forcibly pushes the first board toward the second board.
13. The method of claim 6 comprising: positioning a third board adjacent the second board and on the underlying joist; positioning a first clip between the first board and the second board with a first fastener extending through the first clip but not into the underlying joist; positioning a second clip between the second board and the third board with a second fastener extending through the second clip but not into the underlying joist, wherein the pusher pushes the first board toward the second board, and simultaneously pushes the second board toward the third board, all while the first board, second board and third board are free floating and unsecured relative to the underlying joist before said securing the first board and the second board fixedly to the underlying joist.
14. The method of claim 13 comprising: advancing the first fastener to secure the first board and the second board to the underlying joist; and advancing the second fastener to secure the first board and the second board to the underlying joist.
15. A method of installing a structure, the method comprising: placing a first board on an underlying joist that comprises a magnetic material; placing a second board on the underlying joist, adjacent the first board in a parallel configuration with the first board; positioning a pusher, including a bumper projecting away from the base and biased therefrom via a biasing element, adjacent the first board so that the bumper forcibly pushes the first board toward the second board; and securing the pusher adjacent the first board via a magnet joined with a base of the pusher, the magnet exerting a magnetic force on the magnetic material of the underlying joist so that the pusher is disposed in a fixed position relative to the underlying joist while the bumper forcibly pushes the first board toward the second board.
16. The method of claim 15, comprising: positioning a third board adjacent the second board and on the underlying joist; positioning a fourth board adjacent the third board and on the underlying joist; wherein the pusher pushes the first board toward the second board, and simultaneously pushes the second board toward the third board, all while the first board, second board and third board are free floating and unsecured relative to the underlying joist.
17. The method of claim 16 comprising: securing the first board and the second board fixedly to the underlying joist while the pusher pushes the first board toward the second board.
18. The method of claim 17, wherein the pusher includes a base, wherein the biasing element is disposed between the base and the bumper, wherein the biasing element urges the bumper away from the base, while the base is magnetically secured to the underlying joist.
19. The method of claim 16 comprising: sliding the first board, the second board and the third board together simultaneously along the underlying joist with the pusher.
20. The method of claim 19 comprising: fastening the first board, second board and third board to the underlying joist with respective clips and fasteners while the pusher pushes the first board toward the second board toward the third board.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
DETAILED DESCRIPTION OF THE CURRENT EMBODIMENTS
[0028] A board pusher tool of a current embodiment is shown in
[0029] Generally, in the construction techniques and methods herein, the boards can be placed parallel to one another over a joist 10. As shown in
[0030] Optionally, as described below, multiple boards can be installed over the underlying joist 106 relative to one another, in a parallel configuration, with the clips further installed between respective boards to establish gaps between them. One, two, three, four, five, ten, fifteen, twenty or more boards and their respective clips can be installed on multiple joists without fastening or securing those clips down to those joists. In such a case, the respective boards can remain free floating relative to the joists. In this application, the pusher 10, or multiple, similar pushers positioned over multiple underlying joists and engaging the first board 101 can be used to push and hold temporarily all of those free floating boards adjacent one another. Thus, a user can install or place multiple boards on the joist, and simultaneously place multiple clips with fasteners relative to those boards without fastening down the boards to the joist. Then, in a separate part of the installation, while the one or more pushers holds the boards in place, the user can install the multiple clips and/or fasteners to secure those boards permanently relative to the underlying joist as described below.
[0031] Generally, the pusher can be used with clips or fasteners such as those described above. In alternative applications, however, the pusher 10 can be used to fasten down boards relative to a joist using face screws, which can simply be bugle screws or deck face screws that penetrate an upper surface of the respective boards and advance into the underlying joist to secure those boards to that joist. In this application, the pusher can be used to secure, move and/or hold multiple boards adjacent and against one another while a user installs deck face screws relative to the boards and the underlying joist.
[0032] Turning now to
[0033] With reference to
[0034] The magnet 40 can be constructed to exert a magnetic force on another magnetic material. Suitable magnets for use in conjunction with the pusher can include neodymium magnets, samarium cobalt magnets, Alnico magnets, ceramic or ferrite magnets, as well as temporary magnets or other similar magnetic materials embedded within or otherwise joined with the base. In some applications, the magnet can be of a rather hard, metal like substance. In these cases, a cover 40C can be disposed over the lower surface of the magnet. This cover 40C can be a film, coating, paint or other material that can optionally prevent or impair the metal and/or base from directly contacting the underlying joist. Thus, where the underlying joist is painted, coated or includes another material, the magnet and base do not directly contact that material, such that the surface of the underlying joist is not scratched or marred by the pusher. In some cases, this can prevent premature damage, corrosion and/or degradation of the pusher 20.
[0035] With further reference to
[0036] A biasing element 50 can be placed between the bumper and base as mentioned above. The biasing element 50 can engage the base and/or the bumper simultaneously. The biasing element can push the bumper away from the work piece facing surface 21. Optionally the biasing element 50 can be disposed directly between the work piece facing surface 21 and the interior surface 32 of the bumper. Further optionally, each of these surfaces can include a recess 21R and 32R that capture a portion of the biasing element 50. As shown, the biasing element 50 can be in the form of a coil spring with ends disposed within the respective recesses 21R and 32R of the surfaces facing toward one another. In other applications, the biasing element 50 can be in the form of one or more leaf springs, an elastomeric bumper, opposing magnets, or other elements that can push the bumper 30 away from the base 20 automatically.
[0037] As shown in
[0038] As shown in
[0039] With further reference to
[0040] However, when the pusher is placed against a board, such that the bumper 30 moves toward or retracts toward the base 20 and/or work piece facing surface 21, the bumper moves the guide bar so that the bar 61 can extend a second distance D4 into the base. This second distance D4 can be greater than the first distance D3. This can occur when the bumper engages the board such that the biasing element 50 compresses generally between the work piece facing surface 21 and the interior surface 32 of the bumper 30, as the bumper moves in direction N as shown further in
[0041] Methods of using the board pusher 10 of the current embodiments to install a structure, such as boards relative to underlying joists, floor components relative to a substrate, panels relative to a surface and the like, will now briefly be described here. On a high level, in the context of an exemplary installation of the boards relative to underlying joists with reference to
[0042] More particularly, the pusher 10 can be used to install multiple boards 101, 102, 103 etc. relative to an underlying joist 106. The deck boards 101, 102, 103 can be placed transversely relative to the longitudinal axis LA of the joist 106 as shown in
[0043] In the embodiment shown in
[0044] As mentioned above and shown in
[0045] With further reference to
[0046] Optionally, as the fastener 92 is advanced, the head 92H can begin from a position above the plane P1 and the upper surfaces 101U and 102U of the respective boards. As it continues to advance, the tip 92T advances into, through and/or past the spacer block 91 and eventually into or through the upper surface 106U of the joist 106. As the fastener advances, the head transitions below the first board upper surface 101U and the second board upper surface 102U, generally passing through and below the plane P1. The head 92H can continue to advance until the head 92H engages the clip upper surface 90U. When it does so, the head pulls or pushes the clip downward such that the arms or wings 91A and 91B engage respective grooves of the first and second boards to secure those boards against the upper surface 106U of the joist 106. When the head engages the clip upper surface, the head 92H can be disposed below the plane P1 and the upper surfaces 101U and 102U of the boards.
[0047] As described further below, the installation of the clip 90 and fastener 92, as well as all the other similar clips 90′ and fasteners 92′ installed between other boards, for example the boards 102 and 103, can occur while the bumper 30 of the pusher 90 forcibly pushes with a force F1 against the first board, and thus pushing that first board 101 toward the second board 102, optionally while the clips are disposed between the respective side surfaces of the boards.
[0048] As mentioned above, the pusher 10 can be used to exert a force against multiple boards to hold them in position adjacent one another and/or over a joist. With reference to
[0049] In some cases, as shown in
[0050] The user U can continue to exert a force F1 against the pusher which is translated to the bumper 30 and thus to the board 101. The board can move in direction L as the bumper pushes it. As this occurs, the board can further engage the clip, for example, the spacer block, with the arm 91B further entering the groove 101G of the first board 101. The user can continue to push the pusher, and in so doing, the spring 50 between the bumper and the base 20 can compress and store energy. The user can place additional identical pushers along other joists parallel to the joist 106 in a similar fashion to push the first board 101 toward the second board 102 and optionally capture the clip 90 there between. Simultaneously, the second board 102 can push against the third board 103 and so on, amongst other boards.
[0051] After the pusher is adequately placed, the user can ensure the magnetic force M is exerted between the pusher 10 and the underlying joist 106 as shown in
[0052] The installation of the fasteners can continue while the pusher exerts the force F1 against the first board, second board third board etc. After the installation of the fasteners and clips relative to the boards, the first, second, third etc. boards are fixedly secured to the underlying joist 106. The pusher can be removed from the joist and the bumper disengaged from the first board after securement of the boards.
[0053] It will be appreciated that by identifying or naming herein certain elements as first, second, third, etc., that does not require that there always be a certain number of elements preceding, succeeding, above, below, adjacent and/or near the numbered elements. Further, any one of a numbered group of elements, for example, a third element, alternatively can be referred to as a first, second, fourth or other numbered row element. The same is true for the naming of any other elements in the form of a first element, second element, third element, etc. as used herein.
[0054] Although the different elements and assemblies of the embodiments are described herein as having certain functional characteristics, each element and/or its relation to other elements can be depicted or oriented in a variety of different aesthetic configurations, which support the ornamental and aesthetic aspects of the same. Simply because an apparatus, element or assembly of one or more elements is described herein as having a function does not mean its orientation, layout or configuration is not purely aesthetic and ornamental in nature.
[0055] Directional terms, such as “vertical,” “horizontal,” “top,” “bottom,” “upper,” “lower,” “inner,” “inwardly,” “outer” and “outwardly,” are used to assist in describing the invention based on the orientation of the embodiments shown in the illustrations. The use of directional terms should not be interpreted to limit the invention to any specific orientation(s).
[0056] In addition, when a component, part or layer is referred to as being “joined with,” “on,” “engaged with,” “adhered to,” “secured to,” or “coupled to” another component, part or layer, it may be directly joined with, on, engaged with, adhered to, secured to, or coupled to the other component, part or layer, or any number of intervening components, parts or layers may be present. In contrast, when an element is referred to as being “directly joined with,” “directly on,” “directly engaged with,” “directly adhered to,” “directly secured to,” or “directly coupled to” another element or layer, there may be no intervening elements or layers present. Other words used to describe the relationship between components, layers and parts should be interpreted in a like manner, such as “adjacent” versus “directly adjacent” and similar words. As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items.
[0057] The above description is that of current embodiments of the invention. Various alterations and changes can be made without departing from the broader aspects of the invention as defined in the appended claims, which are to be interpreted in accordance with the principles of patent law including the doctrine of equivalents. This disclosure is presented for illustrative purposes and should not be interpreted as an exhaustive description of all embodiments of the invention or to limit the scope of the claims to the specific elements illustrated or described in connection with these embodiments. For example, and without limitation, any individual element(s) of the described invention may be replaced by alternative elements that provide substantially similar functionality or otherwise provide adequate operation. This includes, for example, presently known alternative elements, such as those that might be currently known to one skilled in the art, and alternative elements that may be developed in the future, such as those that one skilled in the art might, upon development, recognize as an alternative. Further, the disclosed embodiments include a plurality of features that are described in concert and that might cooperatively provide a collection of benefits. The present invention is not limited to only those embodiments that include all of these features or that provide all of the stated benefits, except to the extent otherwise expressly set forth in the issued claims. Any reference to claim elements in the singular, for example, using the articles “a,” “an,” “the” or “said,” is not to be construed as limiting the element to the singular. Any reference to claim elements as “at least one of X, Y and Z” is meant to include any one of X, Y or Z individually, any combination of X, Y and Z, for example, X, Y, Z; X, Y; X, Z; Y, Z, and/or any other possible combination together or alone of those elements, noting that the same is open ended and can include other elements.