CONDUCTIVE MODULE
20230389187 · 2023-11-30
Inventors
Cpc classification
H05K2201/2018
ELECTRICITY
H05K2201/10272
ELECTRICITY
H05K1/189
ELECTRICITY
H05K2201/2009
ELECTRICITY
International classification
Abstract
A conductive module includes: a flexible printed wiring board; an electronic component that is mounted on the flexible printed wiring board and connected to a circuit pattern of the flexible printed wiring board; a metal plate that includes a frame part surrounding the electronic component and being fixed to the flexible printed wiring board; and a potting agent that is filled in a region surrounded by the frame part to cover the electronic component.
Claims
1. A conductive module comprising: a flexible printed wiring board; an electronic component that is mounted on the flexible printed wiring board and connected to a circuit pattern of the flexible printed wiring board; a metal plate that includes a frame part surrounding the electronic component and being fixed to the flexible printed wiring board; and a potting agent that is filled in a region surrounded by the frame part to cover the electronic component.
2. The conductive module according to claim 1, wherein the metal plate is a conductive busbar including a connection part fixed to a battery cell, the connection part projects from the frame part toward a lateral side of the flexible printed wiring board, and the frame part is connected to the circuit pattern.
3. The conductive module according to claim 1, wherein the flexible printed wiring board includes a base film, a first conductive layer formed on a first surface of the base film, a first coverlay that covers the first conductive layer, a second conductive layer formed on a second surface of the base film, and a second coverlay that covers the second conductive layer, the first surface is a surface opposed to the frame part, and the second surface is a surface on the opposite side of the first surface, the circuit pattern includes a first wiring part, a second wiring part, and a third wiring part, the first wiring part is constituted of the second conductive layer, and extends from a region on an outside of the frame part to an inside region surrounded by the frame part, the second wiring part is constituted of the first conductive layer, arranged in the inside region, and connects the first wiring part to a first terminal part of the electronic component, and the third wiring part is constituted of the first conductive layer, and connects a second terminal part of the electronic component to the frame part.
4. The conductive module according to claim 2, wherein the flexible printed wiring board includes a base film, a first conductive layer formed on a first surface of the base film, a first coverlay that covers the first conductive layer, a second conductive layer formed on a second surface of the base film, and a second coverlay that covers the second conductive layer, the first surface is a surface opposed to the frame part, and the second surface is a surface on the opposite side of the first surface, the circuit pattern includes a first wiring part, a second wiring part, and a third wiring part, the first wiring part is constituted of the second conductive layer, and extends from a region on an outside of the frame part to an inside region surrounded by the frame part, the second wiring part is constituted of the first conductive layer, arranged in the inside region, and connects the first wiring part to a first terminal part of the electronic component, and the third wiring part is constituted of the first conductive layer, and connects a second terminal part of the electronic component to the frame part.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0029] The following describes a conductive module according to an embodiment of the present invention in detail with reference to the drawings. The present invention is not limited to the embodiment. Constituent elements in the following embodiment encompass a constituent element that is easily conceivable by those skilled in the art, or substantially the same constituent element.
EMBODIMENT
[0030] With reference to
[0031]
[0032] As illustrated in
[0033] As illustrated in
[0034] The electronic component 3 is mounted on the flexible printed wiring board 2, and connected to the circuit pattern 21a. The electronic component 3 is a component including a first terminal part 31 and a second terminal part 32, and may be a chip component. The first terminal part 31 and the second terminal part 32 are connected to the corresponding circuit pattern 21a by solder 6.
[0035] The metal plate 4 is a plate-shaped member formed of metal. The metal plate 4 includes a frame part 40 having a flat plate shape and surrounding the electronic component 3. The exemplified frame part 40 has a rectangular frame shape. The frame part 40 is fixed to the flexible printed wiring board 2. The frame part 40 is, for example, bonded to the resin layer 20.
[0036] The metal plate 4 reinforces the flexible printed wiring board 2, and protects the electronic component 3 against external stress. The metal plate 4, for example, can regulate bending or stretching of the flexible printed wiring board 2. The metal plate 4 surrounds the electronic component 3, and can suppress interference between the electronic component 3 and other surrounding components.
[0037] The potting agent 5 is filled in a region surrounded by the frame part 40 to cover the electronic component 3. The potting agent 5 is, for example, resin having an insulation property. The potting agent 5 can improve moisture resistance and insulation resistance of the electronic component 3.
[0038] The potting agent 5 is, for example, filled up to an upper surface 40u of the frame part 40. In other words, a thickness t1 of the filled potting agent 5 is equivalent to a thickness t2 of the frame part 40. The thickness t2 of the frame part 40 is determined so that a thickness t1l of the potting agent 5 covering the electronic component 3 becomes an appropriate thickness.
[0039] The coverlay may be removed in a region in which the electronic component 3 is mounted.
[0040] As illustrated in
[0041] In the conductive module 1 illustrated in
[0042]
[0043] As illustrated in
[0044] The circuit pattern 21a of the flexible printed wiring board 2 includes a first wiring part 25a, a second wiring part 25b, and a third wiring part 25c. The first wiring part 25a is constituted of the second conductive layer 22, and extends in the first direction X. The first wiring part 25a extends from a region 2b on the outside of the frame part 40 to an inside region 2c surrounded by the frame part 40.
[0045] The second wiring part 25b is constituted of the first conductive layer 21, and arranged in the inside region 2c. The second wiring part 25b is connected to the first wiring part 25a via a via hole 25d. The second wiring part 25b includes the pad 21p corresponding to the first terminal part 31 of the electronic component 3. The first terminal part 31 is connected to the corresponding pad 21p by the solder 6. That is, the second wiring part 25b connects the first wiring part 25a to the first terminal part 31.
[0046] The third wiring part 25c is constituted of the first conductive layer 21, and extends from the inside region 2c to an outside region 2d along the first direction X. The third wiring part 25c includes the pad 21p corresponding to the second terminal part 32 of the electronic component 3. The second terminal part 32 is connected to the corresponding pad 21p by the solder 6. The potting agent 5 is filled in a through hole of the frame part 40, and covers an exposed part of the first conductive layer 21 and the electronic component 3. Thus, an insulation property between the metal plate 4 and the electronic component 3 is secured.
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[0048] The flexible printed wiring board 2 includes the first wiring part 25a, the second wiring part 25b, and the third wiring part 25c. Configurations of the wiring parts 25a, 25b, and 25c are the same as the configurations illustrated in
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[0052] The conductive module 1 illustrated in
[0053] The metal plate 4 illustrated in
[0054] The connection part 42 is connected to two electrodes 120. One of the electrodes 120 is an electrode included in one of the battery cells 110, and the other one of the electrodes 120 is an electrode included in the other one of the battery cells 110. The two electrodes 120 may be a combination of an anode and a cathode.
[0055] The frame part 40 illustrated in
[0056] In the conductive module 1 illustrated in
[0057] The electronic component 3 mounted on the flexible printed wiring board 2 is not limited to the fuse. The electronic component 3 may also be a thermistor that detects a temperature of the battery cell 110. In this case, the frame part 40 may be not necessarily connected to the electronic component 3, and the metal plate 4 may be not limited to the busbar. The electronic component 3 may be a chip resistor, or may be another electronic component.
[0058] A plurality of the electronic components 3 may be mounted on the flexible printed wiring board 2. In this case, the different metal plates 4 may be arranged for the respective electronic components 3. The plural electronic components 3 may include different components. For example, part of the plural electronic components 3 may be chip fuses, and the other part of the electronic components 3 may be thermistors.
[0059] The one frame part 40 may surround a plurality of the electronic components 3. For example, the one frame part 40 may surround the chip fuse and the thermistor. In this case, the potting agent 5 filled in the frame part 40 preferably covers both of the chip fuse and the thermistor.
[0060] As described above, the conductive module 1 according to the present embodiment includes the flexible printed wiring board 2, the electronic component 3, the metal plate 4, and the potting agent 5. The electronic component 3 is mounted on the flexible printed wiring board 2, and connected to the circuit pattern 21a of the flexible printed wiring board 2. The metal plate 4 includes the frame part 40 surrounding the electronic component 3, and the frame part 40 is fixed to the flexible printed wiring board 2. The potting agent 5 is filled in the region surrounded by the frame part 40 to cover the electronic component 3. In the conductive module 1 according to the present embodiment, the frame part 40 reinforces the flexible printed wiring board 2 to protect the electronic component 3 against external stress. The potting agent 5 covers the electronic component 3 to protect the electronic component 3. Thus, the electronic component 3 is appropriately protected.
[0061] The metal plate 4 disclosed in
[0062] The flexible printed wiring board 2 according to the present embodiment disclosed in
[0063] The circuit pattern 21a includes the first wiring part 25a, the second wiring part 25b, and the third wiring part 25c. The first wiring part 25a is constituted of the second conductive layer 22, and extends from the region 2b on the outside of the frame part 40 to the inside region 2c surrounded by the frame part 40. The second wiring part 25b is constituted of the first conductive layer 21, arranged in the inside region 2c, and connects the first wiring part 25a to the first terminal part 31 of the electronic component 3. The third wiring part 25c is constituted of the first conductive layer 21, and connects the second terminal part 32 of the electronic component 3 to the frame part 40. By causing the circuit pattern 21a to bypass toward the second surface 24, the frame part 40 can be arranged to be closer to the exposed region 2a.
First Modification of Embodiment
[0064] The following describes a first modification of the embodiment.
[0065] The frame part 40 illustrated in
[0066] The first conductive layer 21 includes the circuit pattern 21a and a pair of the pads 21q. The two pads 21q are arranged on both sides in the second direction Y of the circuit pattern 21a to be separated from the circuit pattern 21a. The coverlay 20b is left between the circuit pattern 21a and the pad 21q.
[0067] The frame part 40 is placed on the flexible printed wiring board 2 while causing one of the first extending parts 43 to be opposed to one of the pads 21q and causing the other one of the first extending parts 43 to be opposed to the other one of the pads 21q. The first extending part 43 is connected to the pad 21q by the solder 41. The second extending part 44 is placed on the coverlay 20b, and three-dimensionally intersects the circuit pattern 21a. That is, the circuit pattern 21a is routed through an opening formed between the second extending part 44 and the flexible printed wiring board 2.
[0068] The potting agent 5 is filled in the region surrounded by the frame part 40. The potting agent 5 can enter a gap between the second extending part 44 and the flexible printed wiring board 2 to insulate the circuit pattern 21a from the second extending part 44.
[0069] The flexible printed wiring board 2 illustrated in
[0070] The exemplified circuit pattern 21a includes a first circuit 21b connected to the first terminal part 31 and a second circuit 21c connected to the second terminal part 32. The first circuit 21b passes through an opening between the second extending part 44 and the flexible printed wiring board 2. The second circuit 21c passes through an opening between the first extending part 43 and the flexible printed wiring board 2.
[0071] The conductive module 1 according to the first modification of the embodiment can improve a degree of freedom of the circuit pattern 21a while protecting the electronic component 3 by the metal plate 4.
Second Modification of Embodiment
[0072] The following describes a second modification of the embodiment.
[0073] As illustrated in
[0074] As illustrated in
[0075] As illustrated in
[0076] As illustrated in
[0077] As illustrated in
[0078] As illustrated in
[0079] The frame part 40 of the metal plate 4 may be fixed to the flexible printed wiring board 2 illustrated in
[0080] The content disclosed in the embodiment and the modifications described above can be appropriately combined to be implemented.
[0081] The conductive module according to the present embodiment includes a metal plate including a frame part surrounding an electronic component and being fixed to a flexible printed wiring board, and a potting agent filled in a region surrounded by the frame part to cover the electronic component. In the conductive module according to the present embodiment, the frame part reinforces the flexible printed wiring board to protect the electronic component against external stress. The potting agent covers the electronic component to protect the electronic component. Thus, the conductive module according to the present embodiment exhibits an effect of appropriately protecting the electronic component mounted on the flexible printed wiring board.
[0082] Although the invention has been described with respect to specific embodiments for a complete and clear disclosure, the appended claims are not to be thus limited but are to be construed as embodying all modifications and alternative constructions that may occur to one skilled in the art that fairly fall within the basic teaching herein set forth.