Pressure washer apparatus

Abstract

A pressure washer includes a main line through which, via a high-pressure pump, liquid can be conveyed to a spray opening, and a main valve. The main valve, when in a closed state, prevents liquid from flowing through the main line and, when in an open state, allows liquid to flow through the main line. The main valve is switchable between open and closed via an operator-controlled element. The main line has a suction chamber between the connection and the pump and a pressure chamber between the pump and the spray opening. The pressure chamber is fluidically connected to the suction chamber via a bypass line. A free cross-sectional area of the bypass line is settable via a bypass valve in the bypass line for regulating pressure in the pressure chamber. The bypass valve is adjustable via the operator-controlled element for setting the free cross-sectional area of the bypass line.

Claims

1. A pressure washer apparatus comprising: a connection for a liquid source; a high-pressure pump; a main line through which, via said high-pressure pump, liquid can be conveyed from said connection to a spray opening of said main line; a main line valve arranged in said main line; an operator-controlled element; said main line valve being configured, when in a closed state, to prevent liquid from flowing through said main line; said main line valve being configured, when in an open state, to allow liquid to flow through said main line; said main line valve being switchable between said open state and said closed state via said operator-controlled element; said main line having a suction chamber between said connection and said high-pressure pump; said main line having a pressure chamber between said high-pressure pump and said spray opening; said pressure chamber being fluidically connected to said suction chamber via a bypass line; a bypass valve arranged in said bypass line; said bypass line defining a free cross-sectional area settable via said bypass valve for regulating a pressure in said pressure chamber; and, said bypass valve being adjustable via said operator-controlled element for setting said free cross-sectional area of said bypass line.

2. The pressure washer apparatus of claim 1, wherein said pressure washer apparatus has a handheld sprayer; said spray opening is arranged on said handheld sprayer; and, said operator-controlled element is arranged on said handheld sprayer.

3. The pressure washer apparatus of claim 2, wherein said handheld sprayer includes a handle region configured to be gripped by a user so as to hold said handheld sprayer; and, said operator-controlled element is configured to be actuated by the user with one finger while gripping said handle region.

4. The pressure washer apparatus of claim 1 further comprising a detector configured to detect an adjustment position of said operator-controlled element.

5. The pressure washer apparatus of claim 4, wherein said detector is a potentiometer or a Hall sensor.

6. The pressure washer apparatus of claim 4, wherein said bypass valve is configured to set a size of said free cross-sectional area in dependence upon the adjustment position of said operator-controlled element.

7. The pressure washer apparatus of claim 4, wherein a size of said free cross-sectional area is continuously adjustable via said operator-controlled element.

8. The pressure washer apparatus of claim 1, wherein said bypass valve is adjustable via a positioning motor.

9. The pressure washer apparatus of claim 1, wherein said bypass valve is adjustable via a signal triggered by said operator-controlled element.

10. The pressure washer apparatus of claim 9, wherein the signal is transmitted wirelessly.

11. The pressure washer apparatus of claim 1 further comprising a motor configured to drive said high-pressure pump.

12. The pressure washer apparatus of claim 11, wherein said motor is an induction motor or a brushless DC motor.

13. The pressure washer apparatus of claim 1, wherein the pressure washer apparatus is configured such that said bypass valve is set such that the free cross-sectional area of the bypass line is maximal when said operator-controlled element is in an unactuated state.

14. The pressure washer apparatus of claim 13, wherein the pressure washer apparatus is of such a structural configuration that said main line valve is switched from said closed state to said open state via the operator-controlled element before a reduction of said free cross-sectional area of said bypass line triggered by said operator-controlled element.

15. The pressure washer apparatus of claim 13, wherein the pressure washer apparatus is of such a structural configuration that said free cross-sectional area of said bypass line is increased via said operator-controlled element before said main line valve is brought from said open state to said closed state via said operator-controlled element.

16. The pressure washer apparatus of claim 1, wherein said operator-controlled element is adjustable from an unactuated state, from an unactuated rest position along a positioning path into adjustment positions at an increasing distance from said rest position, and the pressure washer apparatus is configured such that, as the distance between said operator-controlled element and said rest position increases, said bypass valve reduces said free cross-sectional area of said bypass line.

17. The pressure washer apparatus of claim 1, wherein the pressure washer apparatus is configured such that the pressure in the pressure chamber is continuously settable via said operator-controlled element while liquid is being sprayed from said spray opening.

18. The pressure washer apparatus of claim 1, wherein said operator-controlled element is a single component combining functions of both an actuation of said main line valve and an actuation of said bypass valve.

Description

BRIEF DESCRIPTION OF DRAWINGS

[0021] The invention will now be described with reference to the drawings wherein:

[0022] FIG. 1 shows a schematic representation of a pressure washer apparatus with an unactuated operator-controlled element and an open bypass valve; and,

[0023] FIG. 2 shows a schematic representation of the pressure washer apparatus from FIG. 1 with an actuated operator-controlled element and a closed bypass valve.

DETAILED DESCRIPTION

[0024] FIG. 1 shows a pressure washer apparatus 1. The pressure washer apparatus 1 includes a pump unit 18 and a sprayer 11. The pump unit 18 and the sprayer 11 are fluidically connected to each other via a main line 5. In the embodiment, the sprayer 11 is constituted by a gun. However, it may also be provided that the sprayer includes a gun and a lance.

[0025] The pressure washer apparatus 1 includes a connection 2 for a liquid source 17. In the embodiment, the liquid source 17 is an external liquid source. In the embodiment, the external liquid source is the faucet of a domestic water supply. It may also be envisaged that the liquid source is an integral constituent part of the pressure washer apparatus.

[0026] The high pressure washer apparatus 1 includes a spray opening 6. The high pressure washer apparatus 1 includes the main line 5. The main line 5 of the high pressure washer apparatus 1 fluidically connects the connection 2 to the spray opening 6. The connection 2 is arranged on the pump unit 18. The spray opening 6 is arranged on the sprayer 11. In the embodiment, the spray opening 6 is arranged on the sprayer 6 realized as a gun. It may also be provided, however, that the spray opening is arranged on a replaceable lance of the sprayer.

[0027] The high pressure washer apparatus 1 includes a high-pressure pump 3. Via the high-pressure pump 3, liquid can be conveyed through the main line 5 from the connection 2 to the spray opening 6. The liquid source 17 supplies liquid to the main line 5. The high-pressure pump 3 is arranged in the main line 5. The high-pressure pump 3 pressurizes the liquid. The high-pressure pump 3 is arranged between a suction chamber 9 and a pressure chamber 10 of the main line 5. The main line has the suction chamber 9 between the connection 2 and the high-pressure pump 3. The main line 5 has the pressure chamber 10 between the high-pressure pump 3 and the spray opening 6. In the embodiment, the suction chamber 9 is formed by a portion of the main line 5 between the connection 2 and the high-pressure pump 3. In the embodiment, the pressure chamber 10 is formed by a portion of the main line 5 between the high-pressure pump 3 and the spray opening 6. The high-pressure pump 3 conveys liquid from the suction chamber 9 to the pressure chamber 10. A higher pressure prevails in the pressure chamber 10 than in the suction chamber 9. The suction chamber 9 and the pressure chamber 10 are constituent parts of the main line 5. A higher pressure prevails in the main line 5 downstream of the high-pressure pump 3 than upstream of the high-pressure pump 3.

[0028] The high-pressure pump 3 is arranged in the pump unit 18. The high-pressure pump 3 is realized separately from the sprayer 11. Various sprayers can be connected to the high-pressure pump 3. The high pressure washer apparatus 1 has a motor 4 for driving the high-pressure pump 3. The motor 4 is arranged in the pump unit 18. The motor 4 may be realized as a brushless DC motor. A brushless DC motor is also referred to as an EC motor. The motor may also be a universal motor. In the embodiment, the motor 4 is an induction motor. In the case of an induction motor, a rotating magnetic field of the stator sets the rotor in motion. The induction motor in the embodiment is operated with AC voltage. The voltage source may be provided, for example, by the mains voltage. If battery or rechargeable battery operation is provided, the motor may also be a brushless DC motor. It may then be provided that the rechargeable battery is a constituent part of the pressure washer apparatus 1.

[0029] As represented in FIGS. 1 and 2, the pressure washer apparatus 1 includes a main switch 19. The main switch 19 serves to interrupt the electric power supply of the entire pressure washer apparatus 1. The main switch 19 is arranged on the pump unit 18.

[0030] The pressure washer apparatus 1 includes a main line valve 8. The main line valve 8 is arranged in the main line 5. The main line valve 8 has two valve states. The two valve states include a closed state 20 (FIG. 1) and an open state 40 (FIG. 2). When in the open state 40, the main line valve 8 allows liquid to flow through the main line. When in the closed state 20, the main line valve 8 prevents liquid from flowing through the main line 5. When the main line valve 8 is in the open state 40, liquid is sprayed out of the spray opening 6. When the main line valve 8 is in the closed state 20, no liquid is sprayed out of the spray opening 6. In the embodiment, the main line valve 8 is arranged in the sprayer 11. In the embodiment, the main line valve 8 is arranged between the high-pressure pump 3 and the spray opening 6. It may also be provided, however, that the main line valve is arranged in the pump unit. It may also be provided that the main line valve is arranged between the connection and the high-pressure pump.

[0031] The pressure washer apparatus 1 has an operator-controlled element 7. The operator-controlled element 7 is realized separately from the main switch 19. The main line valve 8 can be switched between the open state 20 and the closed state 40 via the operator-controlled element 7. In the embodiment, the operator-controlled element 7 is arranged on the sprayer 11.

[0032] The pressure washer apparatus 1 has a bypass line 12. Via the bypass line 12, the pressure chamber 10 is fluidically connected to the suction chamber 9. Via the bypass line 12, a further fluidic connection of suction chamber 9 and pressure chamber 10 is possible, separate from the fluidic connection of the suction chamber 9 to the pressure chamber 10 via the high-pressure pump 3.

[0033] The pressure washer apparatus 1 has a bypass line 12. The pressure chamber 10 is fluidically connected to the suction chamber 9 through the bypass line 12. Through the bypass line 12, a further fluidic connection of suction chamber 9 and pressure chamber 10 is possible separately from the fluidic connection of suction chamber 9 with pressure chamber 10 via the high-pressure pump 3.

[0034] There is a bypass valve 13 arranged in the bypass line 12. A free cross-sectional area of the bypass line 12 can be adjusted via the bypass valve 13. This allows the pressure in the pressure chamber 10 to be regulated. With a larger free cross-sectional area, the pressure equalization between the pressure chamber 10 and the suction chamber 9 is effected to a greater extent. If there is to be a high pressure in the pressure chamber 10, the free cross-sectional area of the bypass line 12 is reduced via the bypass valve 13. The larger the free cross-sectional area of the bypass line 13, the greater is the volume flow through the bypass line 13 during operation, with otherwise unchanged conditions.

[0035] The bypass valve 13 may be adjusted between a fully closed state and a fully open state, in stages or continuously. Between the fully closed state and the fully open state, the bypass valve 13 may have different degrees of closure. In the embodiment, the bypass valve 13 is continuously adjustable, at least partially. It may also be provided that the bypass valve is continuously adjustable without interruption between the fully closed state and the fully open state.

[0036] The magnitude of the volumetric flow of the liquid in the main line 5 can be set in dependence on the degree of closure of the bypass valve 13. The more the bypass valve 13 is closed, the smaller is the free cross-sectional area of the bypass line 12. The more the bypass valve 13 is closed, the greater is the volumetric flow of the liquid in the main line 5. The more the bypass valve 13 is closed, the greater is the volumetric flow of the liquid in the main line 5 that is present at the spray opening 6.

[0037] The bypass valve 13 can be adjusted via the operator-controlled element 7. This serves to set the free cross-sectional area of the bypass line 12. By adjustment of the bypass valve 13, the pressure in the main line 5, in particular in the pressure chamber 10, can be regulated, in particular at the spray opening 6. Via the operator-controlled element 7, both the main line valve 8 can be switched between the open state 20 and the closed state 40, and the bypass valve 13 can be adjusted.

[0038] The sprayer 11 is movable relative to the pump unit 18. Between the pump unit 18 and the sprayer 11, in the embodiment the main line 5 is realized as a flexible hose. The spray opening 6 is arranged on the sprayer 11. The sprayer 11 can be directed with its spray opening 6 toward an object that is to be cleaned. The sprayer 11 is handheld. The operator-controlled element 7 is arranged on the sprayer 11. A user can guide the sprayer 11 with one hand and simultaneously operate the operator-controlled element 7 with the same hand.

[0039] The handheld sprayer 11 has a handle region 14. The operator-controlled element 7 is arranged in the handle region 14. The pressure washer apparatus 1 is configured such that a user can hold the handheld sprayer appliance 11 with one hand by gripping the handle region 14 and can simultaneously actuate the operator-controlled element 7 with a finger of the same hand. In the embodiment, the finger is the index finger. Actuation of the operator-controlled element 7 with the thumb is not provided in the embodiment.

[0040] The operator-controlled element 7 has an unactuated state 30. The unactuated state 30 is represented in FIG. 1. The operator-controlled element 7 has an actuated state 50. The actuated state 50 is represented in FIG. 2. The operator-controlled element 7 is preloaded in the unactuated state 30. A spring, not represented in the figures, may serve for this purpose. The operator-controlled element 7 is adjustable within an adjustment range 31. The operator-controlled element 7 can assume various adjustment positions within the adjustment range 31. It is provided that the actuated state of the operator-controlled element 7 includes a plurality of different adjustment positions. It may be provided that the operator-controlled element 7 is only adjustable in stages. In the embodiment, the operator-controlled element is continuously adjustable in adjustment positions within the adjustment range 31.

[0041] The pressure washer apparatus 1 includes a detector 15. The detector 15 is configured to detect an adjustment position of the operator-controlled element 7. The detector 15 may detect any continuous adjustment position of the operator-controlled element 7 within the adjustment range 31. It may be provided that the detector 15 is a Hall sensor. In the embodiment, the detector 15 is a potentiometer. The operator-controlled element 7 and the detector 15 are arranged on the sprayer 11 in such a way that detection of the adjustment position of the operator-controlled element 7 is possible. The operator-controlled element 7 acts in combination with the detector 15.

[0042] The pressure washer apparatus 1 is configured such that the bypass valve 13 sets the size of the free cross-sectional area of the bypass line 12 in dependence on the adjustment position of the operator-controlled element 7. For this purpose, the detector 15 detects the adjustment position of the operator-controlled element 7 and generates a signal on the basis of which the bypass valve 13 is adjusted. In the embodiment, part of this signal is an initial signal 24. The initial signal 24 is generated by the detector 15 and forwarded to a transmission unit 21. In the embodiment, the signal 24 is an electrical signal. The initial signal 24 is forwarded to the transmission unit 21 via a signal line, in the embodiment via a power cable. It may also be provided that an electrical or electromagnetic signal is used directly to adjust the bypass valve 13. In the embodiment, the transmission unit 21 is arranged on the sprayer 11. The bypass valve 13 can be adjusted via the signal triggered by the operator-controlled element 7. In the embodiment, the signal can be transmitted wirelessly. On the basis of the initial signal 24 transmitted from the detector 15 to the transmission unit 21, an electromagnetic signal 25 is generated in the transmission unit 21. The electromagnetic signal 25 is part of the signal emitted by the operator-controlled element 7 for setting the free cross-sectional area of the bypass line 12.

[0043] The pressure washer apparatus 1 has a controller 22. The controller 22 is arranged in the pump unit 18. The electromagnetic signal 25 is transmitted from the transmission unit 21 to the controller 22. The electromagnetic signal 24 received by the controller 22 is used to adjust the free cross-sectional area of the bypass line 12 via the bypass valve 13.

[0044] The bypass valve 13 can be adjusted via a positioning motor 16. The positioning motor 16 is arranged in the pump unit 18. Via the positioning motor 16, the bypass valve 13 can be adjusted in such a way that the free cross-sectional area of the bypass line 12 can be set. On the basis of the electromagnetic signal 25 received in the controller 22 from the transmission unit 21, an end signal 26 is generated in the controller 22, which is transmitted to the positioning motor 16. In the embodiment, the end signal 26 is transmitted electrically via a cable. However, it may also be provided that the end signal is transmitted wirelessly. The end signal 26 is part of the signal emitted by the operator-controlled element 7 for adjusting the free cross-sectional area of the bypass line 12. The positioning motor 16 adjusts the bypass valve 13 on the basis of the end signal 26. Via the positioning motor 16, the bypass valve 13 can be adjusted in such a way that a continuous adjustment of the size of the free cross-sectional area of the bypass line 12 is possible. The size of the free cross-sectional area can be continuously adjusted via the operator-controlled element 7.

[0045] The operator-controlled element 7 is arranged on the sprayer 11. The operator-controlled element 7 is in particular arranged on the gun. The operator-controlled element 7 is arranged in the handle region 14. The opening of the main line valve 8 by the operator-controlled element 7 may be effected mechanically. In the embodiment, however, this is also effected by a main line signal 27 sent from the detector 15 to the main line valve 13. In the embodiment, this main line signal 27 is an electrical signal. As soon as the operator-controlled element 7 is in the actuated state 50—that is, no longer in the unactuated state 30—this is detected by the detector 15. The detector 15 generates the main line signal 27, which is transmitted to the main line valve 8. This main line signal 27 causes the main line valve 8 to be brought from the closed state 20 to the open state 40. As long as the operator-controlled element 7 is in the actuated state 50, the main line signal 27 that continues to be transmitted from the detector 15 to the main line valve 8 ensures that the main line valve 8 is in the open state 40.

[0046] The pressure washer apparatus 1 is configured such that, when the operator-controlled element 7 is in the unactuated state 30, the bypass valve 13 is set in such a way that the free cross-sectional area of the bypass line 12 is maximal. The pressure washer apparatus 1 is of such a structural configuration that before a reduction of the maximal free cross-sectional area of the bypass line 13 triggered by the operator-controlled element 7, the main line valve 8 is switched from the closed state 20 to the open state 40 via the operator-controlled element 7. The bypass valve 13 is opened only after the main line valve 8 has been opened.

[0047] The structural configuration of the pressure washer apparatus 1 is such that, before the operator-controlled element 7 is brought from the actuated state 50 of the operator-controlled element 7 to the unactuated state 30 of the operator-controlled element 7, the bypass valve 13 is set such that the free cross-sectional area of the bypass line 12 is increased. The bypass valve 13 is at least partially opened before the main line valve 8 is brought from the open state 40 to the closed state 20.

[0048] As represented in FIG. 2, the operator-controlled element 7 can be adjusted, along a positioning path 32, from a rest position 28 to adjustment positions with increasing distance from the rest position 28. The operator-controlled element 7 assumes the maximum distance from the rest position 28 in an end position 38. The pressure washer apparatus 1 is configured such that the bypass valve 13 reduces and/or at least does not increase the free cross-sectional area of the bypass line 12 as the distance of the operator-controlled element 7 from the rest position 28 increases. As the distance of the operator-controlled element 7 from the rest position 28 increases, the pressure in the main line 5, in particular in the pressure chamber 10, increases. A lesser volume of the liquid delivered by the high-pressure pump 3 can flow back from the pressure chamber 10 into the suction chamber 9 via the bypass line 12. In the end position 38, the pressure in the main line 5, in particular in the pressure chamber 10 for the open state 40 of the main line valve 8 is maximal.

[0049] The distance from the rest position 28 relates to the distance of a reference point on the operator-controlled element 7. In the embodiment, the operator-controlled element 7 is a lever that can be pivoted about a pivot axis 23. In the embodiment, the reference point is the point on the operator-controlled element 7 at the greatest distance from the pivot axis 23. In the embodiment, the rest position 28 is defined by the position of the reference point when the operator-controlled element 7 is not actuated.

[0050] Upon actuation of the operator-controlled element 7 realized as a lever, when the operator-controlled element 7 is in the rest position 28, the operator-controlled element 7—and thus also the reference point—is pivoted along a positioning path 32. In this case, the positioning path 32 is a circular line segment. The distance of the operator-controlled element 7 from the rest position 28 corresponds to the distance of the reference point from the rest position 28 measured along the positioning path 32 that is a circular line segment. It may also be provided to measure the distance in the form of an angular distance of the reference point from the rest position, with regard to a pivot movement about the pivot axis 23.

[0051] The pressure washer apparatus 1 is configured such that, via the operator-controlled element 7, it is possible for the pressure in the pressure chamber 10 to be set continuously while liquid is being sprayed from the spray opening 6.

[0052] In the embodiment, the operator-controlled element 7 is a single component in which the functions of both the actuation of the main line valve 8 and the actuation of the bypass valve 13 are combined. The operator-controlled element 7 is realized in one piece. The operator-controlled element 7 can be operated with a single finger.

[0053] The pressure washer apparatus 1 is configured such that actuation of the operator-controlled element 7 by a user during use of the pressure washer apparatus 1 is possible both for switching the main line valve 8 between the open state 20 and the closed state 10 and for adjusting the bypass valve 13 using only one finger, namely the index finger, the middle finger, the ring finger or the little finger.

[0054] The pressure washer apparatus 1 is configured such that the actuation of the main line valve 8 to switch the main line valve 8 between the open state 20 and the closed state 10, and the actuation of the bypass valve 13 to adjust the bypass valve 13, can be triggered by actuation of the operator-controlled element 7 via a single continuous movement of a single finger. In particular, during the single continuous actuation, the main line valve 8 and then the bypass valve 13 are actuated in succession. Depending on the operating state, the continuous movement is effected in the opposite direction. Accordingly, during the single continuous actuation, the bypass valve 13 and then the main line valve 8 are actuated in succession.

[0055] During travel along the positioning path 32, starting from the rest position 28, upon actuation of the operator-controlled element 7, an adjustment of the operator-controlled element 7 from the rest position 28 is first detected by the detector 15. The detector 15 then sends the main line signal 27 to the main line valve 8, which is thereupon brought from the closed state 20 to the open state 40. It is only when the operator-controlled element 7 is adjusted further along the positioning path 32, that is, when the operator-controlled element 7, realized as a lever, is moved further away from the rest position 28, that the detector 15 transmits an initial signal 24 to the transmission unit 21, on the basis of which a reduction of the maximum free cross-sectional area of the bypass line 12 is effected by the bypass valve 13 and the positioning motor 16.

[0056] The operator-controlled element 7 is brought from the actuated state 50 to the unactuated state 30 in reverse order. When the operator-controlled element 7, realized as a lever, approaches the rest position 28, first the free cross-sectional area of the bypass line 12 is produced by adjustment the bypass valve 13 via the positioning motor 16. It is only when the free cross-sectional area of the bypass line 12 is maximal that the main line valve 8 is brought from the open state 40 to the closed state 20 on the basis of the absence of main line signal 27 from the detector 15, which detects a corresponding adjustment position of the operator-controlled element 7 realized as a lever. It may also be provided that another signal is provided for this instead of the absence of the main line signal 27.

[0057] It is understood that the foregoing description is that of the preferred embodiments of the invention and that various changes and modifications may be made thereto without departing from the spirit and scope of the invention as defined in the appended claims.