Superconducting Magnet Assembly and Associated Systems and Methods
20230386713 · 2023-11-30
Inventors
Cpc classification
H01F6/06
ELECTRICITY
International classification
Abstract
A superconducting magnet system having a dipole magnet, a superconducting short-circuited secondary coil(s), a magnetizer, and a magnetizing primary coil. The dipole magnet comprises a magnet core having along its diameter a core back leg and a magnet gap. The High Temperature Superconducting (HTS) secondary coil(s) enwrap the core back leg of the dipole magnet. The magnetizer, positioned in magnetic communication with the dipole magnet, creates a closed magnetic circuit about the magnet gap. The non-superconducting magnetizing primary coil enwraps the magnetizer substantially opposite the secondary coil(s) with respect to the magnet gap. The magnetizing primary coil generates a common magnetic flux with the superconducting short-circuited secondary coil(s), initially operating in a non-superconducting state. Cooling the secondary coil(s) to a superconducting state transitions operation to frozen flux mode. After depowering the magnetizing primary coil, moving the magnetizer away from the magnet gap leaves the dipole magnet in persistent current mode.
Claims
1. A superconducting magnet system comprising: a dipole magnet comprising a magnet core characterized by a core back leg positioned substantially opposite a magnet gap along a first diameter of the magnet core, at least one superconducting short-circuited secondary coil mounted circumferentially around the core back leg of the dipole magnet substantially proximate the first diameter of the magnet core, a magnetizer configured in magnetic communication with the magnetic core of the dipole magnet, to define a closed magnetic circuit about the magnet gap of the dipole magnet, and a magnetizing primary coil mounted circumferentially around the magnetizer substantially proximate a second diameter of the magnetizer; wherein the magnetizing primary coil is configured to generate along the closed magnetic circuit a common magnetic flux with the at least one superconducting short-circuited secondary coil operating in a non-superconducting state; wherein the at least one superconducting short-circuited secondary coil is configured to, upon cooling to a superconducting state, transition to operating in a frozen flux mode; and wherein the magnetizer is configured to, upon depowering of the magnetizing primary coil, detach from the magnetic communication with the magnetic core of the dipole magnet.
2. The superconducting magnet system according to claim 1 wherein at least one of the dipole magnet and the magnetizer is of a C-type configuration.
3. The superconducting magnet system according to claim 1 wherein at least one of the dipole magnet and the magnetizer is of a ferromagnetic material type.
4. The superconducting magnet system according to claim 3 wherein at least one of the magnetizer and of the magnet core of the dipole magnet comprises low-carbon steel.
5. The superconducting magnet system according to claim 1 wherein the at least one superconducting short-circuited secondary coil is of a High Temperature Superconducting (HTS) material type.
6. The superconducting magnet system according to claim 5 wherein the at least one superconducting short-circuited secondary coil comprises a plurality of parallel short-circuited loops.
7. The superconducting magnet system according to claim 1 wherein the magnetizing primary coil is of a non-superconducting material type.
8. A method of manufacturing a superconducting magnet system comprising: a dipole magnet comprising a magnet core characterized by a core back leg positioned substantially opposite a magnet gap along a first diameter of the magnet core, at least one superconducting short-circuited secondary coil, a magnetizer, and a magnetizing primary coil; the method comprising the steps of: mounting the at least one superconducting short-circuited secondary coil circumferentially around the core back leg of the dipole magnet substantially proximate the first diameter of the magnet core; mounting the magnetizing primary coil circumferentially around the magnetizer substantially proximate a second diameter of the magnetizer; detachably mounting the magnetizer in magnetic communication with the magnetic core of the dipole magnet along a system diameter colinear with the first diameter of the magnet core and the second diameter of the magnetizer, to define a closed magnetic circuit about the magnet gap of the dipole magnet operable to electrically loop a common magnetic flux between the magnetizing primary coil and the at least one superconducting short-circuited secondary coil.
9. The method of manufacturing the superconducting magnet system according to claim 8, further comprising: configuring the magnetizing primary coil to generate along the closed magnetic circuit a common magnetic flux with the at least one superconducting short-circuited secondary coil operating in a non-superconducting state; configuring the at least one superconducting short-circuited secondary coil to, upon cooling to a superconducting state, transition to operating in a frozen flux mode; and configuring the magnetizer to, upon depowering of the magnetizing primary coil, detach from the magnetic communication with the magnetic core of the dipole magnet.
10. The method of manufacturing the superconducting magnet system according to claim 9, wherein the configuring the magnetizer to detach further comprises at least one of: configuring the magnetizer to detach from the magnet gap in a first detachment direction along the system diameter; and configuring the magnetizer to detach from the magnet gap in a second detachment direction perpendicular to the system diameter.
11. The method of manufacturing the superconducting magnet system according to claim 8, wherein at least one of the dipole magnet and the magnetizer is of a C-type configuration.
12. The method of manufacturing the superconducting magnet system according to claim 8, wherein at least one of the dipole magnet and the magnetizer is of a ferromagnetic material type.
13. The method of manufacturing the superconducting magnet system according to claim 8, wherein the at least one superconducting short-circuited secondary coil is of a High Temperature Superconducting (HTS) material type.
14. The method of manufacturing the superconducting magnet system according to claim 8, wherein the magnetizing primary coil is of a non-superconducting material type.
15. A method of operating a superconducting magnet system comprising: a dipole magnet comprising a magnet core characterized by a core back leg positioned substantially opposite a magnet gap along a first diameter of the magnet core, at least one superconducting short-circuited secondary coil mounted around the core back leg of the dipole magnet substantially proximate the first diameter of the magnet core, a magnetizer, and a magnetizing primary coil mounted around the magnetizer substantially proximate a second diameter of the magnetizer; the method comprising the steps of: detachably mounting the magnetizer in magnetic communication with the magnetic core of the dipole magnet along a system diameter colinear with the first diameter of magnet core and the second diameter of the magnetizer, to define a closed magnetic circuit about the magnet gap of the dipole magnet; generating, using the magnetizing primary coil, a common magnetic flux along the closed magnetic circuit with the at least one superconducting short-circuited secondary coil operating in a non-superconducting state; cooling the at least one superconducting short-circuited secondary coil to a superconducting state; depowering, upon the at least one superconducting short-circuited secondary coil transitioning to a frozen flux operation mode, the magnetizing primary coil; and detaching the magnetizer from the magnetic communication with the magnetic core of the dipole magnet.
16. The method of operating the superconducting magnet system according to claim 15 wherein the detaching the magnetizer further comprises detaching the magnetizer from the magnet gap in a first detachment direction along the system diameter.
17. The method of operating the superconducting magnet system according to claim 15 wherein the detaching the magnetizer further comprises detaching the magnetizer from the magnet gap in a second detachment direction perpendicular to the system diameter.
18. The method of operating the superconducting magnet system according to claim 15 wherein at least one of the dipole magnet and the magnetizer is of a ferromagnetic material type.
19. The method of operating the superconducting magnet system according to claim 15 wherein the at least one superconducting short-circuited secondary coil is of a High Temperature Superconducting (HTS) material type.
20. The method of operating the superconducting magnet system according to claim 15 wherein the magnetizing primary coil is of a non-superconducting material type.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0027] The preferred embodiments of the invention will hereinafter be described in conjunction with the appended drawings provided to illustrate and not to limit the invention, where like designations denote like elements, and in which:
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037] and
[0038]
[0039]
[0040]
[0041] Like reference numerals refer to like parts throughout the several views of the drawings.
DETAILED DESCRIPTION OF THE INVENTION
[0042] The present invention will now be described more fully hereinafter with reference to the accompanying drawings, in which preferred embodiments of the invention are shown. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art.
[0043] Although the following detailed description contains many specifics for the purposes of illustration, anyone of ordinary skill in the art will appreciate that many variations and alterations to the following details are within the scope of the invention. Accordingly, the following embodiments of the invention are set forth without any loss of generality to, and without imposing limitations upon, the claimed invention.
[0044] As used herein, the word “exemplary” or “illustrative” means “serving as an example, instance, or illustration.” Any implementation described herein as “exemplary” or “illustrative” is not necessarily to be construed as preferred or advantageous over other implementations. All of the implementations described below are exemplary implementations provided to enable persons skilled in the art to make or use the embodiments of the disclosure and are not intended to limit the scope of the disclosure, which is defined by the claims.
[0045] Furthermore, in this detailed description, a person skilled in the art should note that quantitative qualifying terms such as “generally,” “substantially,” “mostly,” and other terms are used, in general, to mean that the referred to object, characteristic, or quality constitutes a majority of the subject of the reference. The meaning of any of these terms is dependent upon the context within which it is used, and the meaning may be expressly modified.
[0046] Certain embodiments of the superconducting magnet design of the present invention are now described in detail. Throughout this disclosure, the present invention may be referred to as a superconducting magnet system, a superconducting magnet assembly, a superconducting magnet, an electromagnet assembly, a magnet assembly, a magnet, an assembly, a device, a system, a product, and/or a method for energizing a superconducting magnet. Those skilled in the art will appreciate that this terminology is only illustrative and does not affect the scope of the invention. For instance, the present invention may just as easily relate to means to energizing a persistent current in various magnet designs.
[0047] In general, various embodiments of the present invention may employ mechanical energy transfer in short-circuited superconducting coils to generate the magnetic field in a magnet gap. A component of such a superconducting magnet system referred to hereinafter as a “magnetizer” may initially generate the common magnetic flux with a superconducting coil. After the common flux is established, the magnetizer may be mechanically displaced from the magnet system such that the mechanical energy used to open the closed magnetic circuit may be transferred in the useful magnetic field continuously supported by a persistent current generated in the superconducting coil. For example, and without limitation, magnets working in a persistent current mode may use superconducting switches. Certain embodiments of the systems and methods described herein for pumping mechanical energy in the magnetic field of dipole magnets may create mechanically energized magnets that advantageously may be used in various applications including, but not limited to, beam storage ring magnets, undulators, and electron-positron colliders employing magnetic fields below 1.5 Tesla (T).
[0048] Referring initially to
[0049] Referring now to
[0050] Initially, the secondary coil 140 may be in a non-superconducting state (also referred to as “warm” with no current), and the ferromagnetic circuit may be closed by the magnetizer 130. As illustrated in
[0051] From known simplified formulas, the magnet parameters' influence on the currents I, gap δ, gap field Bδ, and the proposed approach limitations may be determined. The magnetizer's total current Icu (1) for the closed magnetic circuit (e.g., common magnetic flux 402 of
[0052] The magnetic flux may be presumed constant for both circuits, and the Lfe length of the flux path for the closed circuit in the iron yoke (e.g., core back leg 124) may be two times shorter than for the open one. The efficiency of stored in the magnetic field energy transfer may be as computed as in Equation (3):
where μ(Bfe) is the iron magnetic permeability approximation. At fixed magnet geometry, the efficiency of the superconducting current increase is proportional to the iron magnetic permeability and the magnet gap field (see comparison graph 500 at
[0053] For example, and without limitation, graph 500 in
[0054] Proceeding from the non-superconducting state described hereinabove, the secondary coil 140 may be cooled down to the superconducting state (e.g., using an LN.sub.2 bath). Applying this cooling may cause the secondary coil 140 to receive an induced current and start operating in a “frozen flux” mode in agreement with Lentz's Law, as the continuously circulating current in the superconducting secondary coil 140 may provide the magnetic flux constant condition (i.e., flux conservation law). More specifically, the secondary coil 140 total current may equal the previous total current of the magnetizer 130. At this point of operation, the current in the magnetizer 130 may be reduced to zero (that is, without current) and the magnetizer 130 may be disconnected from its power source.
[0055] As a matter of definition, a magnetizer may be used by an accelerator magnet to pump mechanical energy in a magnetic field. Certain types of magnetizers known in the art are referred to as lifters because these components may be used to lift and transport ferromagnetic pieces. Two general classes of lifters are electromagnets and permanent magnets. A permanent magnet lifter may feature a handle to rotate the permanent magnet block inside the lifter assembly to short-circuit the magnetic flux inside and eliminate the lifting force. In certain embodiments of the present invention, the permanent magnet lifter magnetic circuit may be designed to eliminate magnetic flux through the magnetizer 130 that is provided by the superconducting coil 150. Advanced lifter designs may combine both electromagnetic and permanent approaches but, for the separation, such designs may use a short capacitor bank discharge in the opposite direction to reduce the force needed for the separation. An exemplary embodiment of a C-type core magnetizer 130 with a copper primary coil 150 employed to pump the magnetic field energy in a dipole magnet 200 (as shown in
TABLE-US-00001 TABLE I DIPOLE MAGNET DESIGN PARAMETERS Parameter Unit Magnetizer HTS Dipole Dipole magnet gap Mm — 10 Coils number of turns/loops 20 112 Conductor Copper HTS Conductor dimensions mm 2 × 2 0.1 × 12* HTS REBCO critical current A — 93 (6 mm wide), 77K, self-field Peak HTS coil current at 77K A — 6000 Peak field in the gap T — 0.74 Core length mm 64 64 Outer yoke dimensions mm 90 × 120 105 × 120 *12 mm superconductor from SuperPower slit to form 6 mm wide loops.
Note that short-circuited superconducting coils also may be based on LTS NbTi or Nb3Sn superconductors having superconducting splices.
[0056] See also
[0057] Referring now to
[0058] For example, and without limitation, the mechanical energy used to open the magnetic circuit horizontally (i.e., to move the magnetizer 130 away from the dipole magnet 200 collinearly with their respective diameters), against magnetic forces, may be transferred in the superconducting secondary coil 140 current and the magnetic field 604 in the magnet gap 122. The “frozen flux” mode means that, in agreement with Lentz's Law in the short-circuited superconducting secondary coil 140, induced currents tend to keep the connection with coil magnetic flux constant (i.e., frozen). Moving the magnetizer 130 away from the dipole magnet 120 (as shown, in a horizontal or X-axis direction 602) may induce the large secondary coil 140 current to provide the same flux as was “frozen.” The mechanical energy used to open the closed magnetic circuit may be transferred in the useful magnetic field 604 concentrated in the magnet gap 122 continuously supported by a persistent current generated in the superconducting secondary coil 140.
[0059] Lenz's law states that “the current induced in a circuit due to a change in a magnetic field is directed to oppose the change in flux and to exert a mechanical force which opposes the motion.” An exemplary implementation of such a useful magnetic field generation as described above for a secondary coil 140 (denoted “sc”) and a magnetizing coil 150 (denoted “cu”) separated using mechanical energy (denoted “mech”) is shown in the following Equation (4):
Ψ=L*I=Const
L.sub.sc*I.sub.sc=L.sub.cu*I.sub.cu
L.sub.sc(low)*I.sub.sc(high)=L.sub.cu(high)*I.sub.cu(low) (4)
[0060] Exemplary values for stored energy W, in joules (J), are shown in the following Equation (5):
W.sub.sc=W.sub.cu+W.sub.mech=0.12+12.6=12.7 J (5)
[0061] In the above example, stored energy increased 108 times, and only 0.9% of energy originates from the magnetizer 130.
[0062]
[0063] Still referring to
[0064] In certain embodiments of the present invention, another option for mechanical transfer is to move the magnetizer 130 perpendicularly, rather than collinearly, with respect to the diameter of the superconducting magnet system 200 as assembled in a pre-detachment state. Before such detachment (also referred to as “vertical” and/or “Y-axis” detachment), the magnetizer coil 150 current may be presumed to be transferred in the superconducting secondary coil 140 and the magnetizing coil 150 may be presumed to have a zero current, as in the pre-detachment state described above for horizontal detachment.
[0065] Referring to
[0066] The vertical magnetizer movement 800, 810, 820 may have a lower current and gap field variation than the horizontal magnetizer movement 600, as shown in graphs 900 and 910 of
[0067] As described above, relatively low magnetic-field HTS magnets may advantageously replace conventional, room-temperature electromagnets or permanent magnets for certain applications. The reduced operational power losses in HTS magnets may come from the superconductivity by using cryogenics. A model of an embodiment of the HTS dipole magnet as described hereinabove may comprise as a room-temperature magnet with a water-cooled copper coil. The magnet may have a 10 mm gap, and the peak field in the gap may be 0.7 T. A coil with a total current of 5.6 kA may be needed for this field. The optimal current density for these types of magnets may be 4 A/mm.sup.2. In this exemplary model, the copper cross-section may be 1400 mm.sup.2. The coil power dissipation may be 0.9 kW for the 1 m magnet length. Assuming an average cost of electricity as $0.12 S/kWh, the operational cost of this magnet model may be 0.11 $/h or 964 $/year. The liquid nitrogen production cost may be 0.18 $/liter. Therefore, the HTS magnet cryostat evaporation rate should be 0.6 l/h to make even operational costs. The preliminary estimated the LN.sub.2 evaporation rate may be 0.04 l/h which is much less than 0.6 l/h. Not included in this calculation are the room-temperature magnet costs of power supply, cabling, water cooling systems, protection, and monitoring systems. In summary, as shown in embodiments hereinabove, magnetizer displacement may open a closed magnetic circuit and pump mechanical energy in the magnetic field energy inducing huge current in a superconducting coil. A relatively small part of required energy is used in the magnetizer (that is, the mechanical energy of hydraulic or other mechanical systems by which the magnetizer is moved). In various embodiments of the present invention, the magnetizer is used only once for advantageous energy pumping and, therefore, may be used again later for other magnets. Also, because the magnetizer coil operates a short period of time, this energizing coil may be made from the copper material, which may advantageously reduce total superconducting magnet design cost as HTS materials are comparatively expensive. Once energized, the superconducting magnet works in a persistent current mode without power source, current leads, and magnetizer. That is, the present invention employs a direct one-time mechanical energy transfer to the permanently generated magnetic field without power source.
[0068] The invention described hereinabove may use a magnetizer to convert mechanical energy in the superconducting coil current and the magnet gap field. Because of the initially magnetically closed circuit, only 0.9% of energy need be extracted from the magnetizer coil and/or permanent magnets than in a conventional magnet to generate the gap field. The vast majority (99.1%) of the resultant magnetic field energy is obtained from the mechanical energy of the displaced magnetizer. Such a superconducting magnet system may be applied in particle accelerators, solenoids and various standalone magnets, and electrical machines.
[0069] Proposed system advantages include the following: [0070] No power supply for the superconducting coil [0071] No current leads and cables for each magnet [0072] No quench detection, protection, control systems [0073] Simple cryostat just around the coil [0074] Cheap magnetizer could be based on the commercial magnetic lifters
[0075] Some of the illustrative aspects of the present invention may be advantageous in solving the problems herein described and other problems not discussed which are discoverable by a skilled artisan.
[0076] While the above description contains much specificity, these should not be construed as limitations on the scope of any embodiment, but as exemplifications of the presented embodiments thereof. Many other ramifications and variations are possible within the teachings of the various embodiments. While the invention has been described with reference to exemplary embodiments, it will be understood by those skilled in the art that various changes may be made, and equivalents may be substituted for elements thereof without departing from the scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiment disclosed as the best or only mode contemplated for carrying out this invention, but that the invention will include all embodiments falling within the scope of the appended claims. Also, in the drawings and the description, there have been disclosed exemplary embodiments of the invention and, although specific terms may have been employed, they are unless otherwise stated used in a generic and descriptive sense only and not for purposes of limitation, the scope of the invention therefore not being so limited. Moreover, the use of the terms first, second, etc. do not denote any order or importance, but rather the terms first, second, etc. are used to distinguish one element from another. Furthermore, the use of the terms a, an, etc. do not denote a limitation of quantity, but rather denote the presence of at least one of the referenced items.
[0077] Thus, the scope of the invention should be determined by the appended claims and their legal equivalents, and not by the examples given.