MOUNTING ASSEMBLY FOR ATTACHING A VENTILATION DEVICE TO A STRUCTURE
20230382191 · 2023-11-30
Inventors
Cpc classification
B60H2001/00635
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
The present disclosure relates to a mounting assembly for attaching a ventilation device to a structure. The structure comprises an inner surface, an outer surface, and a first opening extending therebetween. The mounting assembly comprises an outer protective member configured to have a top side and a bottom side, a plurality of sealing members, at least one gasket, a bottom mounting member, and a plurality of bolts. The mounting assembly of the present disclosure enables a watertight seal and weatherproof installation of the ventilation device to the structure and prevents theft of the ventilation device. Moreover, the mounting assembly enables easy installation of the ventilation device using one or more components of the mounting assembly, consumes less time, enables easy removal, and is reusable with other ventilation devices. The mounting assembly is cost effective.
Claims
1. A mounting assembly for attaching a ventilation device to a structure having an inner surface, an outer surface, and a first opening extending therebetween, comprising: an outer protective member configured to have a top side and a bottom side; a plurality of sealing members; at least one gasket; and a bottom mounting member.
2. The mounting assembly of claim 1, wherein the outer protective member comprises a plurality of first threaded holes that are positioned at the bottom side of the outer protective member, wherein the bottom side corresponds to an outer surface of the structure and the top side is a side that is opposite to the bottom side and is exposed to an outside environment.
3. The mounting assembly of claim 2, wherein each of the plurality of first threaded holes is configured to have a first depth at the bottom side, thereby forming a plurality of non-through threaded holes on the bottom side and forming the top side as a plain surface.
4. The mounting assembly of claim 1, wherein the outer protective member further comprises a second opening; and a plurality of first side walls that extend towards the outer surface of the structure, thereby forming an enclosure to cover edges of the at least one gasket and a ventilation device mount, wherein each of the plurality of first side walls is configured to have a first height.
5. The mounting assembly of claim 1, wherein the outer protective member is positioned above a ventilation device mount which is positioned above the at least one gasket.
6. The mounting assembly of claim 5, wherein the ventilation device mount comprises a third opening; a first frame member configured to form the third opening, wherein the first frame member comprises a plurality of second side walls that extend towards the outer surface of the structure and configured to have a second height; a second frame member that is positioned outboard of the first frame member; and a mounting plate configured to be formed around an outer periphery of the second frame member.
7. The mounting assembly of claim 6, wherein the third opening of the ventilation device mount is configured to receive at least a portion of the ventilation device therein, wherein the third opening corresponds to a shape and size of the ventilation device.
8. The mounting assembly of claim 6, wherein the first frame member and second frame member are configured to be placed at a first distance, thereby forming a groove portion in the ventilation device mount to enable to fit the ventilation device with the ventilation device mount.
9. The mounting assembly of claim 6, wherein the outer protective member is positioned above the mounting plate that comprises a plurality of second threaded holes being through holes, wherein each of the plurality of second threaded holes is aligned with a corresponding first threaded hole in the outer protective member when the outer protective member is positioned above the ventilation device mount.
10. The mounting assembly of claim 1, wherein the outer protective member comprises a plurality of counter bores at the bottom side for receiving the plurality of sealing members, wherein the plurality of sealing members are positioned between the outer protective member and a ventilation device mount.
11. The mounting assembly of claim 10, wherein each of the plurality of counter bores is configured to have a central axis that extends vertically when viewed from a top of the outer protective member and further configured to pass through a center of each of the plurality of counter bores, wherein the central axis of each of the plurality of counter bores coincides with a central axis of each of a plurality of first threaded holes in the outer protective member.
12. The mounting assembly of claim 1, wherein the at least one gasket is positioned on the outer surface of the structure around the first opening in the structure, wherein the first opening corresponds to a shape and a size of the ventilation device.
13. The mounting assembly of claim 12, wherein the at least one gasket comprises a fourth opening similar to the first opening, a first outside flange, a plurality of third threaded holes that are uniformly distributed at the first outside flange, wherein the plurality of third threaded holes are through holes.
14. The mounting assembly of claim 1, wherein the bottom mounting member is positioned at an inner surface of the structure, wherein the bottom mounting member comprises a fifth opening similar to the first opening, a second outside flange, and a plurality of fourth threaded holes that are uniformly distributed in the second outside flange, wherein the plurality of fourth threaded holes are through holes.
15. The mounting assembly of claim 1, wherein the structure comprises a plurality of screw holes around a periphery of the first opening thereof, each of the plurality of screw holes is aligned with a corresponding first, second, third, and fourth threaded hole in the outer protective member, a ventilation device mount, the at least one gasket, and the bottom mounting member, respectively.
16. The mounting assembly of claim 1, wherein the structure is a roof of a vehicle, and the ventilation device is a vent fan.
17. The mounting assembly of claim 1, wherein each of the outer protective members, the at least one gasket, and the bottom mounting member is configured to have rounded corners at an inner periphery and an outer periphery.
18. The mounting assembly of claim 1, further comprising a plurality of bolts with a button head cap for passing through a corresponding first, second, third, and fourth threaded hole in the outer protective member, a ventilation device mount, the at least one gasket, and the bottom mounting member, respectively from the inner surface of the structure.
19. A ventilation assembly for attaching to a structure, comprising: a ventilation device; and a mounting assembly comprising: an outer protective member configured to have a top side and a bottom side; a plurality of sealing members; at least one gasket; a bottom mounting member; and a plurality of bolts.
20. A method of attaching a ventilation device to a structure having an inner surface, an outer surface and a first opening therebetween, comprising: positioning at least one gasket on the outer surface of the structure around the first opening; positioning a ventilation device mount above the at least one gasket, wherein the ventilation device mount is configured to receive the ventilation device within a third opening therein; positioning a plurality of sealing members in an outer protective member; placing the outer protective member along with the plurality of sealing members above the ventilation device mount; placing a bottom member on the inner side of the structure around the first opening; and fastening each of a plurality of bolts through a corresponding first, second, third, and fourth threaded hole in the outer protective member, the ventilation device mount, the at least one gasket, and the bottom mounting member, respectively, for attaching the ventilation device to the structure.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Embodiments of the present disclosure may best be understood by referring to the following description and accompanying drawings that are used to illustrate the present disclosure wherein like reference numerals refer to similar elements throughout the Figures. In the drawings:
[0023]
[0024]
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[0029]
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DETAILED DESCRIPTION OF THE INVENTION
[0034] Embodiments of the present disclosure are described herein in the context of a mounting assembly that enables watertight and weatherproof installation of a ventilation device to a structure. The mounting assembly further enables easy installation and removal, and is reusable with other ventilation devices. Those of ordinary skill in the art will realize that the following detailed description of the present disclosure is illustrative only and is not intended to be in any way limiting. Other embodiments of the present disclosure will readily suggest themselves to such skilled persons having the benefit of this disclosure. Reference will now be made in detail to implementations of the present disclosure as illustrated in the accompanying drawings. The same reference indicators will be used throughout the drawings and the following detailed description to refer to the same or like parts.
[0035] Reference in the specification to “one embodiment” or “an embodiment” is intended to indicate that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least an embodiment of the invention. The appearances of the phrase “in one embodiment” or “an embodiment” in various places in the specification are not necessarily all referring to the same embodiment.
[0036] The present disclosure relates to a mounting assembly that comprises an outer protective member, a plurality of sealing members, a plurality of bolts, at least one gasket, and a bottom mounting member. The mounting assembly creates a watertight seal with an aperture, or a hole positioned at the structure and enables weatherproof sealing of the ventilation device to the structure. Moreover, the mounting assembly enables easy installation of the ventilation device using one or more components of the mounting assembly, consumes less time, not messy, and is cost effective. Lastly, the mounting assembly of the present disclosure will provide additional rigidity to the structure and the ventilation device that the existing implementations lack by virtue of the outer protective member and the at least one gasket.
[0037] Reference is initially made to
[0038] The at least one gasket 106 is configured to be positioned on the outer surface of the structure around the first opening in the structure. The at least one gasket 106 is further configured to receive the ventilation device mount 104 on top thereof. The ventilation device mount 104 is configured to receive the ventilation device therein and receive the outer protective member 102 on top the ventilation device mount 104. The bottom mounting member 108 is configured to be positioned at the inner surface of the structure. Thereafter, the ventilation device is attached to the structure by fastening the plurality of bolts 110 through corresponding holes in the outer protective member 102, the ventilation device mount 104, the at least one gasket 106, the bottom mounting member 108, and the structure.
[0039] Now reference is made to
[0040] The outer protective member 102 comprises a plurality of first threaded holes 702 at the bottom side 502 of the outer protective member 102. The plurality of first threaded holes 702 are uniformly distributed on the bottom side 502 of the outer protective member 102 for receiving the plurality of bolts 110 to attach the ventilation device to the structure (seen in
[0041] The outer protective member 102 further comprises a plurality of first side walls 504, a plurality of first rounded corners 506 and a second opening or aperture 404 as similar to the first opening in the structure (seen in
[0042] The outer protective member 102 further comprises a plurality of counter bores 704 at the bottom side 502 of the outer protective member 102 (seen in
[0043] In some embodiments, the outer protective member 102 may be composed of, not limited to, plastic, fiberglass, rubber, or metals, such as aluminum or stainless steel. In one exemplary embodiment, the outer protective member 102 is composed of anodized black aluminum. In yet another exemplary embodiment, the outer protective member 102 is uncoated aluminum. In some embodiments, each of the plurality of sealing members 202 are made of, not limited to, rubber or silicone.
[0044]
[0045] The ventilation device mount 104 comprises a third opening 1002, a first frame member 1004 configured to form the third opening 1002, a second frame member 1006 that is positioned outboard of the first frame member 1004, and a mounting plate 1012 configured to be formed around an outer periphery of the second frame member 1006. The first frame member 1004 comprises a plurality of second side walls 1008 that extend towards the outer surface of the structure and configured to have a second height (H2). The third opening 1002 is configured to receive and secure at least a portion of the ventilation device therein. The third opening 1002 corresponds to a shape and size of the ventilation device. The first frame member 1004 and second frame member 1002 are configured to be placed at a first distance (D1), thereby forming a groove portion 1010 in the ventilation device mount 104 enabled to fit the ventilation device with the ventilation device mount 104. The ventilation device may be secured to the ventilation device mount 104 using one or more fasteners. It is to be noted that the shape, size, and design of the ventilation device mount 104 given in
[0046] The outer protective member 102 is positioned above the mounting plate 1012. The mounting plate 1012 comprises a plurality of second threaded holes 1014. Each of the plurality of second threaded holes 1014 is aligned with a corresponding first threaded hole 702 in the outer protective member 102 when the outer protective member 102 is positioned above the ventilation device mount 104. Each of the plurality of second threaded holes 1014 is a through hole. Through hole is to be understood as a hole that passes through the surface of the mounting plate 1012. It is to be noted that the number of the first threaded holes 702 corresponds to a number of the second threaded holes 1014. The ventilation device mount 102 is positioned above the at least one gasket 106. More particularly, the mounting plate 1012 is positioned above the at least one gasket 106. In some embodiments, the mounting plate 1012 comprises a plurality of second rounded corners 1016 at an outer periphery of the mounting plate 1012 for enabling safety and preventing damage. In some embodiments, the mounting plate 1012 comprises four rounded corners. It is to be understood that the breadth (b2) of the mounting plate 1012 is a distance from one edge of the mounting plate 1012 to the other edge.
[0047] With reference to
[0048] With reference to
[0049] In some embodiments, the breadth of the top side 402/bottom side 502 of the outer protective member, the mounting plate 1012 of the ventilation device mount 104, the first outside flange 1108, and the second outside flange 1306 may be the same.
[0050] Reference is now made to
[0051] In one exemplary embodiment, the mounting assembly 100 is used to attach an air vent fan to a roof of a vehicle. To install, the bottom mounting member 108 is first used as a template to cut an opening in the roof and screw holes around the opening through the roof at a desired location. Thereafter, the at least one gasket 106 is mounted on the top or outer side of the roof surrounding the opening, followed by the ventilation device mount 104, and the outer protective member 102. Further, the bottom mounting member 108 is placed on the inner side of the roof of the vehicle. Mounting bolts 110 consisting of the safe button head cap are then screwed from the inner surface or inner side of the vehicle through the uniformly distributed holes of the bottom mounting member 108 up through the roof, the gasket's outside flange 1108, ventilation device mount 104, and the outer protective member 102. Accordingly, the air vent fan is attached to the roof of the vehicle.
[0052] In another exemplary embodiment, the present disclosure comprises a ventilation assembly that includes a ventilation device and a mounting assembly herein explained above. Accordingly, the present disclosure provides the mounting assembly 100 that foregoes the use of sealant in favor of both the gasket 106 and the outer protective member 102 which provide a watertight and weatherproof seal to prevent leakage. The outer protective member 102 offers protection of the ventilation device from theft as access to the cap of the bolts 110 is prevented as well as the outer protective member 102 completely covers the ventilation device mount 104, the at least one gasket 106 on its top side and its edges. Furthermore, the gasket 106 and the outer protective member 102 provides rigidity and support to the structure and the ventilation device, thereby improving the strength of the attachment of the ventilation device. Similarly, the bottom mounting member 108 also provides rigidity and support to the structure and the ventilation device. The mounting assembly 100 further enables easier installation and less potential for user error. Additionally, the mounting assembly 100 provides increased safety of occupants of the vehicle due to the orientation of the components' thread holes that accept the mounting screws.
[0053] While the above description contains specific details regarding certain elements, embodiments, and other teachings, it is understood that embodiments of the disclosure or any combination of them may be practiced without these specific details. These details should not be construed as limitations on the scope of any embodiment, but merely as exemplifications of the presently preferred embodiments. In other instances, well known structures, elements, and techniques have not been shown to clearly explain the details of the disclosure.