Keyboard device for keyboard instrument
11562718 · 2023-01-24
Assignee
Inventors
Cpc classification
G10H2220/265
PHYSICS
G10H2220/221
PHYSICS
G10H1/346
PHYSICS
International classification
Abstract
A keyboard device for a keyboard instrument, capable of obtaining excellent touch feeling and stable key stroke without giving sponge feeling or unpleasant vibration during key depression. The keyboard device includes a keyboard chassis, keys pivotally supported on the chassis, hammers swingably supported on the chassis and swinging along with key depression, a hammer upper limit stopper provided on a chassis rear end and contacted by a hammer rear end from below during key depression, and a key lower limit stopper provided on a chassis front end and contacted by front ends of the keys from above during key depression. The hammer upper limit stopper has predetermined flexibility that allows deformation of the hammer upper limit stopper such that after contact of a hammer during key depression, an associated key reaches its lowest position in a state in contact with the key lower limit stopper.
Claims
1. A keyboard device for a keyboard instrument, comprising: a keyboard chassis; a plurality of keys each extending in a front-rear direction and having a rear end pivotally supported on the keyboard chassis, the keys being arranged side by side in a left-right direction; a plurality of hammers each extending in the front-rear direction and swingably supported on the keyboard chassis below the plurality of keys in association with the respective keys, the hammers being arranged side by side in the left-right direction, each for imparting a touch weight to an associated one of the keys while swinging in a manner interlocked with depression of the associated key; a hammer upper limit cushion provided on a rear end of the keyboard chassis in a manner protruding downward therefrom above the plurality of hammers, the hammer upper limit cushion being contacted, in accordance with depression of one of the keys, from below by a rear end of one of the hammers, which is associated with the depressed key; and a key lower limit cushion provided on a front end of the keyboard chassis, the key lower limit cushion being contacted in accordance with the depression of the one of the keys, from above by a front end of the depressed key, wherein the hammer upper limit cushion is configured to have a predetermined flexibility that allows deformation of the hammer upper limit cushion itself such that after the hammer associated with the depressed key has been brought into contact with the hammer upper limit cushion by key depression, the key associated with the hammer reaches its lowest position in a state in contact with the key lower limit cushion, and wherein the key lower limit cushion is formed to be harder than the hammer upper limit cushion.
2. The keyboard device according to claim 1, wherein each of the plurality of keys is configured such that also when the key is depressed with a key depression load that is equal to or smaller than a predetermined value and allows the hammer associated with the key to swing, the depressed key reaches its lowest position in the state in contact with the key lower limit cushion.
3. The keyboard device according to claim 2, wherein the predetermined value is 300 g.
4. The keyboard device according to claim 1, wherein the hammer upper limit cushion is formed of a low-repulsion polyurethane foam mounted on the keyboard chassis and a felt provided on a lower surface of the low-repulsion polyurethane foam, and is provided such that the hammer upper limit cushion extends in the left-right direction along an entirety of the plurality of hammers, and wherein the key lower limit cushion is formed of a high-density polyurethane foam mounted on the keyboard chassis and a felt provided on an upper surface of the high-density polyurethane foam, and is provided such that the key lower limit cushion extends in the left-right direction along an entirety of the plurality of keys.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
(7) The present invention will now be described in detail with reference to the drawings showing preferred embodiments thereof.
(8) The keyboard chassis 2 is formed by a plurality of molded articles arranged in parallel with each other in a left-right direction (in a depth direction in FIG. 1A and in a left-right direction in
(9) The chassis front 11 is formed with a plurality of pairs of engagement holes 21 provided for each associated one of the white keys 3, each pair being formed by two engagement holes 21 left and right (only one of which is shown in
(10) Further, as shown in
(11) The above-mentioned high-density polyurethane foam 22a has characteristics of being relatively hard and having a high shape retaining property over a long term. On the other hand, the felt 22b has characteristics of having high impact absorption and high sound absorption. Further, in the key lower limit stopper 22, the high-density polyurethane foam 22a has a predetermined thickness in the vertical direction, and the felt 22b has a thickness smaller than the predetermined thickness.
(12) On the other hand, the key upper limit stopper 23 is provided for restricting the upper limit position of each white key 3 during key release. The key upper limit stopper 23 is disposed in symmetrical relation to the above-mentioned key lower limit stopper 22 in the vertical direction. That is, the key upper limit stopper 23 is formed of a high-density polyurethane foam 23a, which is mounted on a lower surface of the above-mentioned edge 21a of the chassis front 11, and a felt 23b provided on a lower surface of the high-density polyurethane foam 23a.
(13) Further, the chassis front 11 has a plurality of white key-associated key guides 24 (only one of which is shown in
(14) The chassis intermediate portion 12 has a support shaft 12a extending in the left-right direction, and the hammers 6 are swingably supported on the support shaft 12a. Further, key switches 27 extending toward the chassis front 11 are mounted on the chassis intermediate portion 12, for each detecting key depression information on an associated one of the keys 5. The key switches 27 are formed by a printed circuit board 27a and switch bodies 27b formed by rubber switches attached to the printed circuit board 27a on a key-by-key basis. The key switches 27 are mounted on the keyboard chassis 2 in a state in which a rear end of the printed circuit board 27a is inserted into the chassis intermediate portion 12 and a front end of the same is screwed to the chassis front 11.
(15) The chassis rear 13 has a key support section 28 that supports pivot shafts 5a provided on a rear end of each key 5, to thereby support the key 5 such that the key 5 is pivotally movable about the axis of the pivot shafts 5a. Further, a hammer upper limit stopper 29 (hammer upper limit cushion) that protrudes downward above an associated one of the hammers 6 is attached to a rear end of a lower surface of the key support section 28.
(16) The hammer upper limit stopper 29 is contacted by a rear end of the associated hammer 6 swung by key depression. As shown in
(17) The above-mentioned low-repulsion polyurethane foam 29a has characteristics of being relatively soft and having high impact absorption and a high vibration-damping property as well as having a very small repulsive force against pressing while having restorability. On the other hand, the felt 29b has the same characteristics as the above-mentioned felt 22b of the key lower limit stopper 22. Further, in the hammer upper limit stopper 29, the low-repulsion polyurethane foam 29a has a relatively large predetermined thickness in the vertical direction, and the felt 29b has a thickness smaller than the predetermined thickness. Note that the above-mentioned high-density polyurethane foam 22a of the key lower limit stopper 22 is formed to be harder than the low-repulsion polyurethane foam 29a of the hammer upper limit stopper 29.
(18) Between the chassis rear 13 and the chassis intermediate portion 12, there is provided a flat plate 31 extending substantially horizontally between the keys 5 and the hammers 6. This flat plate 31 has a plurality of black key-associated key guides 32 (only one of which is shown in
(19) Note that let-off members 33 each formed of an elastic material are mounted on the flat plate 31 in association with the respective hammers 6 in a manner protruding obliquely downward and forward from a lower surface of the flat plate 31. These let-off members 33 are provided each for imparting let-off feeling to the touch feeling of a depressed key 5, by one of the hammers 6 that swings in a manner interlocked with depression of the key 5 being temporarily engaged with the let-off member 33 during swing of the hammer 6.
(20) Each key 5 is formed e.g. by injection molding of a predetermined resin material (e.g. AS resin) such that it extends in a front-rear direction and has an inverted U shape opening downward in cross-section. Further, the key 5 has a key body (key body 3a of the white key 3 or key body 4a of the black key 4) which is pivotally movably supported on the keyboard chassis 2 such that the key body can be pivotally moved about the axis of the pivot shafts 5a protruding from the left and right sides of the rear end thereof.
(21) As shown in
(22) On the other hand, the black key 4 has an actuator portion (not shown), which protrudes downward from a front end of the key body 4a over a predetermined length. Similar to the actuator portion 3b of the white key 3, the actuator portion of the black key 4 is engaged with the associated engagement recess 36b of the hammer 6 in a state received therein.
(23) As shown in
(24) Further, the engagement recess 36b for engagement with the actuator portion 3b of the white key 3 is formed in a front half 36 of the hammer body 34 at a location forward of the bearing portion 36a. The engagement recess 36b is open upward and forward, and receives the actuator portion 3b in a state in which a lower end of the actuator portion 3b of the white key 3 is in contact with a bottom surface of the engagement recess 36b. Furthermore, the front half 36 of the hammer body 34 is formed with a switch pressing portion 36c below the engagement recess 36b, for pressing the switch body 27b of the key switch 27.
(25) A weight mounting portion 37 forming a rear half of the hammer body 34 has an opening 37a open rightward (toward the near side as viewed in
(26) On the other hand, the weight 35 is formed of a material (metal such as steel) larger in specific gravity than the hammer body 34. The weight 35 is formed e.g. by pressing and stamping a metal plate having a smaller thickness than the thickness of the hammer body 34 (thickness in the depth direction as viewed in
(27) Further, the intermediate rail 15 is mounted on the chassis intermediate portion 12 of the keyboard chassis 2 below the support shaft 12a about which the hammer 6 swings and its vicinity. The intermediate rail 15 is formed in a C shape opening downward in transverse cross-section. Further, the intermediate rail 15 is screwed to the chassis intermediate portion 12 by a mounting screw 38 in a state in which a wall of the intermediate rail 15, formed on a front end thereof (hereinafter referred to as “the front wall”), is in intimate contact with a wall of the chassis intermediate portion 12, formed on a rear end thereof in a drooping manner (hereinafter referred to as “the drooping wall”). Furthermore, the front wall of the intermediate rail 15 is sandwiched in the front-rear direction between the drooping wall 12b of the chassis intermediate portion 12 and a clip member 39 fitted from below. Note that the clip member 39 is made of rubber or synthetic resin and is configured such that vibration from the chassis intermediate portion 12 toward the keybed 10 can be suppressed.
(28) Further, a hammer lower limit stopper 30 for restricting the lower limit position of the hammer 6 is mounted on a rear end (right end as viewed in
(29) In the keyboard device 1 constructed as above, when the key 5 is depressed from the key-released state shown in
(30) Further, in this case, a rear end of the hammer 6 (a rear end of the weight 35) moves into contact with the hammer upper limit stopper 29 of the chassis rear 13 from below. During this contact, as shown in
(31) When the white key 3 is further pressed down, as shown in
(32) In the state in contact with the key lower limit stopper 22, the white key 3 is in the fully depressed state as described above, not only in the above-described case where key depression is performed by medium key striking or hard key striking but also in a case where key depression is performed by soft key striking. Note that a boundary value with reference to which whether the striking is the soft key striking or the medium key striking is determined can be set to e.g. 300 g, and therefore, key depression by a force of 300 g or less is determined as the soft key striking.
(33) After the above-mentioned full depression of the white key 3, when the finger is released from the white key 3, the hammer 6 swings in a clockwise direction about the support shaft 12a, and in accordance therewith, the white key 3 is pushed upward by the engagement recess 36b of the hammer 6 via the actuator portion 3b. In this case, a predetermined portion of the hammer body 34 of the hammer 6 moves into contact with the hammer lower limit stopper 30 from above, and the left and right upper limit position regulation portions 3c of the white key 3 moves into contact with the key upper limit stopper 23 from below. As a consequence, the pivotal motion of the white key 3 and the swing of the hammer 6 are stopped, and the white key 3 and the hammer 6 return to their original key-released states shown in
(34)
(35) As shown in
(36) On the other hand, as shown in
(37) From the above, the example shows that when the key stroke reaches 10 mm, the key 5 moves into contact with the key lower limit stopper 22, and immediately thereafter, the key reaches its lowest position, whereby the key stroke is stabilized. On the other hand, the comparative example shows that after the key stroke has reached 10 mm, the key 5 further sinks until the key stroke exceeds 11 mm (by a length a), and therefore a so-called sponge feeling is given as a touch feeling felt during key depression.
(38)
(39) As is clear from
(40) As described above in detail, according to the keyboard device 1 of the present embodiment, the hammer upper limit stopper 29 has a predetermined flexibility, i.e. a flexibility that allows deformation of the hammer upper limit stopper 29 itself such that after contact of the hammer 6 with the hammer upper limit stopper 29, the key 5 associated with the hammer reaches its lowest position in a state in contact with the key lower limit stopper 22. With this, during depression of the key 5, a strong repulsive force is prevented from acting on the hammer 6 brought into contact with the hammer upper limit stopper 29, whereby differently from the conventional keyboard device, no repulsive force from the hammer 6 is transmitted to the key 5 by the key depression, and therefore, the key 5 can be firmly pressed down to the lowest position in the state in contact with the key lower limit stopper 22. As a consequence, the sponge feeling or unpleasant vibration as given by the conventional keyboard device is not given to a player.
(41) Further, the key lower limit stopper 22 is formed to be harder than the hammer upper limit stopper 29, and the depressed key 5, irrespective of a magnitude of a key depression force for depressing the key, always reaches the lowest position in a state where the front end thereof is in contact with the key lower limit stopper 22. As described above, the key 5 that has reached the lowest position by key depression does not pivotally move further downward, and the key stroke of the key 5 is held constant. As described heretofore, according to the keyboard device 1 of the present embodiment, when the key 5 is depressed, it is possible to obtain an excellent touch feeling and a stable key stroke without giving the above-mentioned sponge feeling or unpleasant vibration to the player.
(42) Note that the present invention is not limited to the above-described embodiment, but it can be practiced in various forms. For example, although in the above-described embodiment, the description is given of a case where the key body 3a of the white key 3 is brought into contact with the key lower limit stopper 22 by key depression, by disposing a key lower limit stopper with which the key body 4a of the black key 4 moves into contact, at a proper predetermined location of the keyboard chassis 2, it is possible to obtain the same advantageous effects as obtained by depressing the white key 3.
(43) Further, although in the above-described embodiment, by setting the boundary value with reference to which whether the key striking is the soft key striking or the medium key striking is determined, to 300 g, the maximum value of the key depression force by the soft key striking is set to 300 g, this maximum value is not limited to this, but a force which is equal to or smaller than a force required to produce sound with a loudness indicated by a dynamic marking of p (piano) used in general performance of a piano as a musical instrument may be determined as the soft key striking.
(44) Further, details of the constructions of the keyboard chassis 2, the keys 5, the hammers 6, the key lower limit stopper 22, and the hammer upper limit stopper 29 of the keyboard device 1 shown in the embodiment are given only by way of example, and they can be changed as appropriate within the scope of the subject matter of the present invention.
(45) It is further understood by those skilled in the art that the foregoing are preferred embodiment of the invention, and that various changes and modifications may be made without departing from the spirit and scope thereof.