EXHAUST GAS TREATMENT DEVICE WITH A BURNER FOR GENERATING A FLAME FOR THE COMBUSTION OF PROCESS GAS
20230383948 · 2023-11-30
Assignee
Inventors
Cpc classification
F23G5/50
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23D23/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23D14/62
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23N5/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23G2207/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23D2203/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23Q3/008
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23G2207/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23D2212/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23D2213/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23D14/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23M11/042
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23D2207/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23G2207/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23G2900/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23N5/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F23G7/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23Q3/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23D14/62
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23N5/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23M11/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23D23/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23G5/50
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23N5/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The invention relates to a burner as well as to a waste gas treatment device for generating a flame for the combustion of process gas, especially of contaminants, in a combustion chamber, in each case having feed lines for a fuel gas and for an oxidizing agent so that they flow into a pre-mixing chamber, and having an ignition device for igniting the gas mixture contained in the pre-mixing chamber. According to the invention, a sensor for detecting and/or monitoring the flame is provided on the burner, especially at one end of the burner situated opposite from the pre-mixing chamber.
Claims
1. A waste gas treatment device (22), comprising: a combustion chamber (32) that has at least one feed (16) through which a process gas to be thermally treated is introduced into the combustion chamber (32) and at least one discharge (31) from which thermally treated waste gases are discharged out of the combustion chamber (32); and at least one burner (1) for generating a flame (33) for the combustion of process gas in the combustion chamber (32) comprising: feed lines (5, 6) for a fuel gas and for an oxidizing agent configured so that the fuel gas and oxidizing agent flow into a pre-mixing chamber (12) to form a gas mixture, wherein each of the fuel gas and the oxidizing agent are fed into the pre-mixing chamber (12) of the burner (1) in a substantially cylindrical pipe (2, 3) configured as outer (2) and inner (3) pipes of different lengths that are concentric relative to each other with the outer pipe (2) extending axially beyond the length of the inner pipe (3), and with the fuel gas being carried in one of the outer pipe (2) or in the inner pipe (3), and the oxidizing agent being carried in the other of the outer pipe (2) or in the inner pipe (3), wherein the inner pipe (3) and the outer pipe (2) each are electrically conductive, and wherein the premixing chamber (12) is within the outer pipe (2) at or near an outlet end of the outer pipe (2), and wherein the inner pipe (3) has a lower end, an insulator (7) configured to electrically insulate the inner pipe (3) from the outer pipe (2), an ignition device (10, 11) for igniting the gas mixture contained in the pre-mixing chamber (12), wherein the ignition device (10, 11) has at least one projection (10) arranged on the lower end of the inner pipe (3) and oriented towards an outlet of the burner (1) in order to generate an ignition spark from the inner pipe (3) to the outer pipe (2) in the pre-mixing chamber (12), and a sensor (4) for detecting and/or monitoring the flame (33) arranged at one end of the burner (1) situated opposite from the pre-mixing chamber (12).
2. The waste gas treatment device (22) according to claim 1, wherein the burner (1) as assembled is situated above the combustion chamber (32), and approximately perpendicular to the waste gas treatment device (22).
3. The waste gas treatment device (22) according to claim 1 wherein a feed line for a flushing gas, especially nitrogen, is configured so that the flushing gas flows over porous sintered elements (18) at the ends of the feed means (16) for the process gas in order to displace particles.
4. The waste gas treatment device (22) according to claim 1, further comprising liquid feed lines (23) on the side wall of the combustion chamber (32).
5. The waste gas treatment device (22) according to claim 1, wherein at least one feed line (25) is provided for a reaction gas that may comprise an oxidizing agent and/or a reducing agent.
6. The waste gas treatment device (22) according to claim 1, wherein at least two burners (1) are arranged on the combustion chamber (32), and each burner (1) is associated with a separate feed (37, 38) for the fuel gas or for the oxidizing agent, respectively.
7. The waste gas treatment device (22) according to claim 1, further comprising: a regulation and/or control unit (39) to regulate and/or control the feed (37, 38) for the fuel gas or for the oxidizing agent, especially as a function of a signal from the sensor (4) that is arranged on one of the burners (1) and that serves to detect and/or monitor the flame (33) of the respective one of the burners (1).
8. The waste gas treatment device (22) according to claim 6 wherein the at least one sensor (4) is an ionization electrode (40).
9. The waste gas treatment device (22) according to claim 1, wherein the sensor (4) is an optical sensor with an optical viewing field, and wherein the flame (33) falls within the optical viewing field of the sensor (4).
10. The waste gas treatment device (22) according to claim 9, wherein the burner (1) has a longitudinal axis and wherein the optical sensor (4) has a viewing axis that coincides approximately with the longitudinal axis of the burner (1) so that the sensor (4) detects and monitors the flame (33) through the inner pipe (3) of the burner (1).
11. The waste gas treatment device (22) according to claim 9, wherein a glass pane (8) is arranged between the burner (1) and the sensor (4).
12. The waste gas treatment device (22) according to claim 1, further comprising: a tubular connecting piece (34) between the outer pipe (2) and the sensor (4) which tubular connecting piece (34) holds the feed line (5) to the inner pipe (3) for the fuel gas or for the oxidizing agent.
13. The waste gas treatment device (22) according to claim 12, wherein a glass pane (8) is arranged at one end of the substantially cylindrical connecting piece (34), and the inner pipe (3) and/or the outer pipe (2) that is electrically insulated by an insulator (7) is arranged at the other end.
14. The waste gas treatment device (22) according to claim 12, wherein the connector for the ignition device (11) is provided between the connecting piece (34) and the outer pipe (2) of the burner (1).
15. The waste gas treatment device (22) according to claim 1, wherein the burner (1) further comprises a flame holder (13) in the pre-mixing chamber (12) configured to generate turbulence.
16. The waste gas treatment device (22) according to claim 1, further comprising: a temperature-resistant wire (14) arranged in the pre-mixing chamber (12) of the burner (1) and projecting into the optical viewing field of the sensor (4).
17. The waste gas treatment device (22) according to claim 1, wherein the ignition device (10, 11) further comprises at least one projection (35) that is arranged on the outer pipe (2) and that is oriented towards the inside in order to generate an ignition spark between the inner pipe (3) and the outer pipe (2).
18. The waste gas treatment device (22) according to claim 1, wherein the ignition device (10, 11) as an alternative to the projection (10) has an electrode (36) in the pre-mixing chamber (12) of the burner (1) that is configured to generate an ignition spark in the pre-mixing chamber (12) of the burner (1).
19. The waste gas treatment device (22) according to claim 1, further comprising: a flame holder (13) in the pre-mixing chamber (12) of the burner in order to generate turbulence.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0067] The foregoing summary, as well as the following detailed description of the disclosure, will be better understood when read in conjunction with the appended drawings. For the purpose of illustrating the disclosure, there is shown in the drawings embodiments which are presently preferred. It should be understood, however, that the disclosure is not limited to the precise arrangements and instrumentalities shown.
[0068] In this context, the following is shown, at times schematically:
[0069]
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DESCRIPTION OF THE DISCLOSURE
[0080] For the sake of clarity, identical components or those having the same effect are provided with the same reference numerals in the following figures, making reference to an embodiment.
[0081]
[0082] The feed lines 5, 6 serve to allow a fuel gas and an oxidizing agent to flow into a pre-mixing chamber 12.
[0083] An ignition device 10, 11 is provided for igniting the gas mixture present in the pre-mixing chamber 12.
[0084]
[0085] As shown in
[0086] In the present embodiment, the inner pipe 3 and the outer pipe 2 are electrically conductive and electrically insulated from each other by means of an insulator 7.
[0087] In the embodiment as shown in
[0088] It can be provided for the inner pipe 3 to be configured as an electrode for measuring an ionization current in the pre-mixing chamber 12. When the inner pipe 3 is installed so as to be electrically insulated, it is not only possible for the ignition voltage to be carried through it but also for a flame signal to be generated in the form of a rectified current component by means of an applied alternating voltage—as long as there has been no ignition. Moreover, the electric detection can be employed as a redundant signal with an eye towards increasing the safety of the burner 1. As shown in
[0089] The embodiments as shown in
[0090] In the present embodiment, the sensor 4 is configured as an optical sensor, especially a UV or IR sensor, whereby the flame 33 falls within the viewing field of the sensor 4. The optical sensor 4 is electrically insulated vis-à-vis the inner pipe 3.
[0091] As can also be seen in
[0092] The embodiment as shown in
[0093] As shown in
[0094] The ignition device 10, 11 has at least one projection 10 that is arranged on the lower end of the inner pipe 3 and that is especially oriented towards the outside.
[0095] As shown in
[0096] This projection 35 can be configured so as to be, for example, prong-like or pointed, as shown in
[0097] As shown in
[0098] It can be provided for the outer pipe 2 to be made of electrically insulating ceramic, at least in the area of the pre-mixing chamber 12.
[0099] The embodiment as shown in
[0100] In the embodiment as shown in
[0101]
[0102] The waste gas treatment device 22 has at least one feed means 16 for the process gas and at least one discharge means 31 for the thermally treated gases.
[0103] In this context, the burner 1 and the noxious gas feed means 16 are integrated into a module 15. Here, for instance, the burner 1 can be positioned in the center, and the feed means 16 for the process gas can be positioned around the burner 1 in this compact module 15. This translates into a reduction in the number of screwed connections needed on the cover of the waste gas treatment device 22, and the feed means 16 for the process gas can be brought very close to the burner 1 or to the flame 33.
[0104] The design entailing a vertically installed burner simplifies the use of optical detectors that have moving parts such as, for example, closure flaps or so-called shutters for self-monitoring.
[0105] Particularly
[0106] As shown in
[0107] In the present embodiment as shown in
[0108] The typical applications make use of gases that, when heated or reacted with oxygen or moisture, form solids that can be deposited on all surfaces. Mechanical cleaning implements such as, for instance, scrapers, can be employed to remove such deposits from the interior surfaces of the reactor. These implements, however, are susceptible to malfunction. For this reason, the burner 1 according to the invention is preferably used in a reactor or in a waste gas treatment device 22 having a wall over which liquid flows.
[0109] As shown in
[0110] For better thermal insulation, the cover of the waste gas treatment device 22 can be configured with a double wall. An elevated surface temperature on the inside of the cover reduces the probability that deposits of solids will build up. A flushing gas such as, for instance, nitrogen can be fed in through the double-walled cover, and this gas flows over porous sintered elements at the ends of the noxious gas feed lines in order to displace particles.
[0111] According to the embodiment shown in
[0112] Even though the burner 1 allows a variation of the fuel gas-oxidant ratio, for certain processes it might be necessary to feed additional oxidant, for instance, air or oxygen or a reducing agent such as fuel gas, into the combustion chamber 32. Such feed lines 25 for reaction gases can be installed in the cover of the reactor 22.
[0113] As shown in
[0114] It can be seen in
[0115]
[0116] Thanks to the compact design of the burner, configurations with several burners 1 on a waste gas treatment device 22 or on a reactor are also possible. For this purpose, for instance, the noxious gas feed means 16 are arranged in the middle of the reactor cover, and two or more burners 1 are arranged along an outer circle around these feed means, preferably with a slight slant of the flame 33 towards the middle. The burners 1 can also be slanted in such a way that they create an eddy in the reactor 22, thus allowing a more stable flow and better mixing in the reactor 22.
[0117] Since the ignition and flame detection are integrated into the burner according to the invention, other designs are conceivable in which, as shown in
[0118] If the reactor is to be designed with a particularly slender configuration, it is also possible to implement a design in which the burner 1 is arranged in the middle of the cover of the reactor, and the noxious gas feed means passes through the side wall of the reactor 22, as can be seen in
[0119] Another embodiment of the waste gas treatment device can be seen in
[0120] As can be seen in
[0121] Furthermore, each burner 1 in the embodiments shown in
[0122] In the present embodiment as shown in
[0123] It is also conceivable to have an embodiment variant with a burner as shown in
[0124] If the flame 33 from a burner 1 is extinguished, thanks to the independent flame monitoring, only the supply of fuel gas or oxidizing agent—that is to say, the feed means 37, 38—for this particular burner 1 is blocked, which is done by means of the regulation and/or control unit 39. The other burners 1 are not affected by this.
[0125] The oxidant here can be oxygen, oxygen-rich air, or air.
[0126] As can likewise be seen in
[0127] The method for waste gas disposal as shown in
[0128] In the eventuality that other burners 1 are still active, the burner 1 that has failed is re-ignited by means of its own ignition device, without any interruption in the waste gas disposal. The bypass valve 27 upstream from the reactor 22 remains connected in the direction of the reactor 22. If both or all of the burners 1 have failed, the bypass valve 27 is deployed to feed the noxious gas into a bypass 42 and a signal is provided with which the upstream process can be switched off.
[0129] In the case of a failure of a burner 1, the fuel gas stream to the other burner 1 can be temporarily increased. When a burner 1 fails or is switched off, a flushing stream can be fed via the flushing gas connector 41 through this burner 1 in order to keep the burner 1 free of moisture, particles and corrosive substances.
[0130] This embodiment shown in
LIST OF REFERENCE NUMERALS
[0131] 1 burner [0132] 2 outer pipe [0133] 3 inner pipe [0134] 4 sensor [0135] 5 feed line to the inner pipe [0136] 6 feed line to the outer pipe [0137] 7 insulator [0138] 8 glass pane/quartz glass pane [0139] 9 spacer [0140] 10 projection [0141] 11 connector for high voltage [0142] 12 pre-mixing chamber [0143] 13 flame holder [0144] 14 glow wire [0145] 15 module [0146] 16 feed means for process gas [0147] 18 sintered element [0148] 19 feed line for flushing gas [0149] 20 nozzle [0150] 21 feed means for cleaning medium [0151] 22 waste gas treatment device [0152] 23 liquid feed means [0153] 24 collar [0154] 25 feed line for reaction gases [0155] 26 wet scrubbers [0156] 27 bypass valve [0157] 28 heat exchanger [0158] 29 pump [0159] 30 quenching area [0160] 31 discharge means for thermally treated waste gases [0161] 32 combustion chamber [0162] 33 flame [0163] 34 tubular connecting piece [0164] 35 projection of the outer pipe [0165] 36 electrode [0166] 37 feed means [0167] 38 feed means [0168] 39 regulation and/or control unit [0169] 40 ionization electrode [0170] 41 flushing gas connector [0171] 42 bypass