Aerosol Generation Device with Cover and Insulating Air Gap
20230380495 · 2023-11-30
Assignee
Inventors
Cpc classification
A24F40/40
HUMAN NECESSITIES
F16L59/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
A24F40/40
HUMAN NECESSITIES
Abstract
An aerosol generation device includes a main housing, a cover, and a heat insulating air gap formed between the main housing and the cover. A main body is defined by the main housing, and a cover element is detachably attached or connected to the main housing and covers a portion of the main housing to form part of the exterior surface of the main housing. The main housing and the cover element are shaped such that an air gap is formed between the main housing and the cover element.
Claims
1. An aerosol generation device comprising: a main body defined by a main housing; a cover element detachably attached or connected to the main housing and covering a portion of the main housing to form part of the exterior surface of the main housing; wherein the main housing and the cover element are shaped such that an air gap is formed between the main housing and the cover element.
2. The aerosol generation device according to claim 1, wherein the entire cover element covers a portion of the main housing, and wherein the air gap is formed between the portion of the main housing covered by the cover element and the cover element.
3. The aerosol generation device according to claim 1, wherein the air gap is enclosed between the main housing and the cover element.
4. The aerosol generation device according to claim 1, further comprising a heating unit for heating an aerosol generation substrate; wherein a section or the entire air gap is formed adjacent to a section of the portion of the main housing of which at least a part is adjacent to the heating unit, or wherein a section of or the entire air gap is formed adjacent to a section of the main housing of which the entire section is adjacent to the heating unit.
5. The aerosol generation device according to claim 1, wherein different sections of the air gap have different average gap distances.
6. The aerosol generation device according too claim 1, wherein an average air gap distance between the main housing and the cover portion is between 0.1 and 5 mm.
7. The aerosol generation device according to claim 1, wherein the air gap includes a first section of the air gap with a first average air gap distance and a second section of the air gap with a second average air gap distance different from the first air gap distance.
8. The aerosol generation device according to claim 1, wherein the cover element comprises a thermally conductive element on at least a portion or all of its inner surface that faces the main housing when the cover element is releasably attached to the main housing.
9. The aerosol generation device according to claim 8, wherein the thermally conductive element comprises a thermally conductive strip, layer, rod, or bar, and wherein the thermally conductive element comprises a copper material.
10. The aerosol generation device according to claim 1, further comprising a cover detection means for detecting whether the cover element is attached to the main housing or not.
11. The aerosol generation device according to claim 10, wherein the cover detection means comprises a button or switch configured to be actuated when the cover element is attached to the main housing, and/or wherein the cover detection means comprises sensor circuitry.
12. The aerosol generation device according to claim 11, wherein the sensor circuitry comprises a Hall sensor, and/or wherein the cover element comprises or is a magnetic element configured to be detected by the Hall sensor when the cover element is attached to the main housing, and/or wherein the sensor circuitry comprises an optical sensor for detecting the detachable panel when the detachable panel is attached to the main housing of the main body, and/or wherein the sensor circuitry comprises an electrical sensor that comprises a plurality of electrical contacting elements for contacting an electrically conductive element provided with the cover when the cover element is attached to the main housing such that a current can flow from one of the plurality of electrical contacting elements to another of the plurality of electrical contacting elements through the electrically conductive element.
13. The aerosol generation device according to claim 11, further comprising circuitry for controlling the operation of the aerosol generation device based on information from the cover detection means, the information comprising information about a first state in which it is detected that the cover element is attached to the main housing and about a second state in which it is detected that the cover element is not attached to the main housing, wherein controlling the operation of the aerosol generation device based on information from the cover detection means comprises preventing or inhibiting generation of an aerosol by the aerosol generation device if the information from the cover detecting means indicates the second state, and enabling generation of an aerosol by the aerosol generation device if the information from the cover detecting means indicates the first state.
14. The aerosol generation device according to claim 1, further comprising an operation interface portion within the air gap on the surface of the portion of the main housing facing the cover element when the cover element is attached to the main housing, wherein the operation interface portion comprises an input element for receiving an operation input by a user.
15. The aerosol generation device according to claim 1, further comprising an output element within the air gap on the surface of the portion of the main housing facing the cover element when the cover element is attached to the main housing for indicating an operation output of the aerosol generation device, wherein the output element comprises an indicator light.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0077]
[0078]
[0079]
[0080]
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
[0081] As shown in
[0082] The aerosol generation device 100 may have an elongated shape to improve the comfort of a user when holding the aerosol generation device 100. The longitudinal direction of the aerosol generation device 100 is the direction in which the aerosol generation device 100 is elongated. The extension of the aerosol generation device 100 in the longitudinal direction corresponds to the length L of the aerosol generation device 100, and the longitudinal direction of the aerosol generation device 100 corresponds to the length direction of the aerosol generation device 100. The aerosol generation device 100 has a transverse cross-section that lies in a transversal plane that is transverse to the longitudinal direction of the aerosol generation device 100. The transverse cross-section of the aerosol generation device 100 may in general be of any appropriate shape, but may preferably be of a rectangular, squared, circular, or elliptical shape. The longitudinal direction of the cross-section is a first transverse or radial direction of the aerosol generation device 100 and corresponds to the direction, in which the cross-section may be elongated. The extension of the cross-section in the first transverse or radial direction corresponds to the width W of the aerosol generation device 100, and the first transverse or radial direction of the aerosol generation device 100 corresponds to the width direction of the aerosol generation device 100. A direction perpendicular to the length direction and the width direction of the aerosol generation device 100 is a second transverse or radial direction of the aerosol generation device 100. The extension of the cross-section in the second transverse or radial direction corresponds to the height H of the aerosol generation device 100, and the second transverse or radial direction corresponds to the height direction of the aerosol generation device 100. In case of a circular cross-section, the width direction and height direction may be chosen at will as long as they are perpendicular to each other. In case of a squared cross-section, the width direction corresponds to the direct distance direction between two opposing sides of the square, and the height direction corresponds to the direction perpendicular to the width direction in the plane of the cross-section.
[0083] As shown in
[0084] When the cover element 300 is attached to the main housing 200, the exterior surface of the aerosol generation device 100 maybe a smooth and uniform surface except for seams that are formed where the cover element 300 and the main housing 200 are adjoined. In particular, the exterior surface of the cover element 300 has a smooth and continuous shape, and the transition from the exterior surface of the cover element 300 to the exterior surface of the main housing 200 is smooth and continuous with the exception of a seam that is formed at the transition.
[0085] The aerosol generation unit accommodated within the main housing may comprise a heating unit 110 that is configured for heating a consumable 120 comprising an aerosol generation substrate. The aerosol generation device 100 maybe an electronic cigarette and may be configured to generate an aerosol from an e-vapor or t-vapor aerosol generation substrate. For example, the heating unit 110 may comprise a receptacle configured for receiving a tobacco stick or similar consumable 120, and a heating element may be configured for heating the receptable and the tobacco stick received in the receptacle. Alternatively, the receptable may be configured for receiving a cartridge containing an aerosol generation substrate such as a liquid, and the heating unit 110 may comprise a wicking element and a heating element configured for heating the wicking element. Depending on the aerosol generation substrate, the heating unit may heat the aerosol generation substrate to temperatures up to 350° C. for generating an aerosol. A portion of the heat generated by the heating unit 110 is transferred to the aerosol generation substrate for generating an aerosol and to the flow of air that transports the generated aerosol to a user during inhalation. However, a remaining and substantial portion of the generated heat is dissipated over time through heat conduction and heat radiation to the outer surface of the aerosol generation device and subsequently to the ambient air. Since this heat does not serve to heat the aerosol generation substrate, this heat corresponds to lost heat that is lost to the surrounding of the heating unit 110 that subsequently dissipates to the ambient air outside the aerosol generation device 100. An air gap 400 is provided between the cover element 300 and the main housing 200 to function as an thermally insulating element. The air gap 400 decreases the speed of heat dissipation of the lost heat that dissipates from the heating unit to the main housing through the air gap 400 to the cover element 300 and finally to the ambient air. By decreasing the speed of heat dissipation, the maximum temperature to which outer surface of the cover element 300 is heated due to dissipation of the lost heat is reduced. As a consequence, the outer surface of the cover element 300 is prevented from becoming too hot to touch or hold by the user, and injuries to the user can be prevented. The entire air gap 400 is preferably arranged between the main housing 200 and the cover element 300. The air gap 400 maybe enclosed by the main housing 200 and the cover element 300. To aid in dissipating the lost heat, the cover element 300 may be provided with heat dissipation perforations that allow hot air from within the air gap 400 to dissipate to the outside of the cover element 300 and the aerosol generation device 100. The air gap 400 formed by and between the main housing 200 and the cover element 300 will be described in more detail in the context of
[0086] As shown in
[0087] Alternatively, one or more operation input elements 230 may be arranged at the exterior surface of the main housing 200 that is not covered by the cover element 300 and may thus be accessible and visible to the outside of the aerosol generation device 100. Additionally, the main housing 200 may be provided with a plurality of operation interface portions 220 of which at least a portion or all may be arranged between the main housing 200 and the cover element 300 to be covered by the cover element 300. Operation input elements 230 of the portion of the operation interface portion that is covered by the cover element 300 may be rendered invisible to the outside of the aerosol generation device 100. This may be achieved if the operation input elements are enclosed between the main housing 200 and the cover element 300 without a line of sight to the operation input elements 230 from outside of the aerosol generation device 100. Additionally, the cover element 300 may preferably be at least partially of fully opaque, or translucent to the extent that operation input elements 230 enclosed between the main housing 200 and the cover element 300 are not visible through the cover element 300. The one or more operation input elements comprise input elements that, when actuated, may cause one of the following: turn the aerosol generation device 100 on/off, change and/or set a heating temperature and/or heating duration of a heating unit 110 provided with the aerosol generation device 100, check an amount of consumable 120 remaining, check an amount of power remaining in the power supply.
[0088] The aerosol generation device 100 may further be provided with an operation output element 240. The operation output element 240 may comprise a light indicator such as one or more LED light sources or an LED light strip. The light indicator may indicate information indicating an operational state to a user of the aerosol generation device 100, the information comprising, but not limited to information relating to an on/off state of the aerosol generation device 100, information relating a heating temperature of the aerosol generation device 100, information relating to a consumable 120 in use with the aerosol generation device 100, information relating to a state of the power source of the aerosol generation device 100. The light indicator maybe arranged between the main housing 200 and the cover element 300, or may alternatively be arranged at the exterior surface of the main housing 200 and not be covered by the cover element 300. The light indicator 240 may be configured to be visible and/or emit light when the cover element 300 is detached from the main housing. In case the light indicator 240 is arranged between the main housing 200 and the cover element 300, the cover element may be configured to be at least partially translucent such that the light indicator 240 is visible through the cover element 300 when the light indicator 240 is emitting light, and is not visible through the cover element 300 when the light indicator 240 is not emitting light. Additionally, or alternatively, the cover element 300 may be provided with a plurality of light-permeable perforations through which the light indicator 240 is visible to the outside of the aerosol generation device 100 when the light indicator 240 is emitting light. The plurality of light-permeable perforations may be configured and sized such that the light indicator is not visible through the plurality of perforations when the light indicator 240 is not emitting light. The plurality of light-permeable perforations may at least partially correspond to the heat dissipating perforations described above. The aerosol generation device 100 maybe provided with a cover detection means 250 that is configured for detecting whether the cover element 300 is attached to the main housing 200, as will be detailed below for embodiments described in the context of
[0089] As shown in
[0090] The air gap 400 is formed between the main housing 200 and the cover element 300. In particular, the dimensions and the shape of the air gap 400 are defined by the shape of the cover element 300 and the main housing 200. The aerosol generation unit 110 that may preferably be a heating unit 110 accommodated within the main housing 200 is typically sized such that its extension in a length direction (shown in
[0091] To optimize the thermally insulating properties of the air gap 400, a least a section or the entire air gap is formed adjacent to a section of the portion of the main housing of which at least a part is adjacent to the heating unit. Preferably, the air gap is formed adjacent to the entire section of the main housing that is entirely adjacent to the heating unit. Additionally, the air gap 400 is formed between the entire cover element 300 and the entire section of the main housing 200 that is covered by the cover element 300 except for where the cover element 300 is adjoined with the main housing 200 for attaching the cover element 300 to the main housing 200 to maximize the air gap 400. Additionally, the air gap 400 may comprise different air gap sections, and different sections may have different air gap distances and different average air gap distances. It should be noted that when the cover element 300 is attached to the main housing 200 from a height direction as described in the context of
[0092] As shown in
[0093] The cover element 300 may be configured to separate the gap 400 into one or more gap sections 400a, 400b that may not be in communication with each other. As a further advantage, such a cover element 300 may have increased strength and robustness.
[0094] To further optimize the thermally insulating properties of the air gap 400, sections of the air gap 400 that are arranged closer to the heating unit 110 may have an average gap distance that is larger than the average gap distance of sections of the air gap 400 that are arranged further away from the heating unit 110. Preferably, sections that are arranged closer to the heating unit 110 correspond to sections of the air gap that are arranged entirely adjacent to a section of the portion of the main housing 200 covered by the cover element 300, the covered portion of the main housing 200 being entirely adjacent the heating unit 110. Sections that are arranged further away from the heating unit 110 may preferably correspond to sections of the air gap 400 that are arranged not adjacent a section of the portion of the main housing 200 covered by the cover element 300, the section of the covered portion of the main housing 200 being entirely adjacent the heating unit 110. To prevent the size of the aerosol generation device 100 from becoming sized such that the aerosol generation device cannot be comfortable held and used by a user, the maximum air gap distance may be equal to or smaller than 5 mm.
[0095] Additionally, or alternatively, to ensure suitable and sufficient thermally insulating properties of the air gap 400, the minimum air gap distance may be equal to or greater than 0.1 mm. Additionally, or alternatively, the average air gap distance maybe between 0.1 and 5 mm.
[0096] As shown in
[0097] It should be noted that the cover element 300 and the main housing 200 may be formed of a same material, or the cover element 300 may be formed of a different material than the main housing 200. In particular, the cover element maybe formed of or comprise a material that provides thermally insulating properties in addition to the thermally insulating properties of the air gap 400 to further prevent the surface of the cover element 300 to become too hot to touch or hold by a user. For this purpose, the cover element 300 may comprise or substantially consist of one or more layers of aerogel sheets, thermal insulating sheets, and foamed sheets, preferably foamed resin sheets, and/or foamed plastic. Additionally, or alternatively, the cover element 300 maybe provided on a portion or all of its inner surface with one or more layers of aerogel sheets, thermal insulating sheets, and foamed sheets, preferably foamed resin sheets, and/or foamed plastic.
[0098] As shown in
[0099] It should be noted that that cover detection means 250 may also function as an attaching means 210 for attaching the cover element 300 to the main housing 200. For example, the cover detection means 250 may comprise a magnetic sensor that exerts an attractive force onto a cover element 300 that comprises or is provided with a magnetic element. As another example, the cover detection means 250 may comprises a button or switch, and the cover element 300 may be mechanically attached or linked to the button or switch to attach the cover element 300 to the main housing 200. The mechanical attachment or linkage maybe achieved via a mechanical press-fit connection or similar clamping or engaging configuration. As yet another example, the cover detection means 250 may comprise a plurality of electrical contacting elements such as pogo pins or pogo pin receptacles, and the cover element 300 maybe provided with an electrically conductive element such as one or more pogo pins or pogo pin receptacles that engage with the electrical contacting elements of the cover detection means 250 to form a stable mechanical connections for attaching the cover element 300 to the main housing 200.
[0100] While this disclosure has described certain embodiments and generally associated methods, alterations and permutations of these embodiments and methods will be apparent to those skilled in the art. Accordingly, the above description of example embodiments does not define or constrain this disclosure. Other changes, substitutions, and alterations are also possible without departing from the scope of this disclosure, as defined by the independent and dependent claims.
LIST OF REFERENCE SIGNS USED
[0101] 100 aerosol generation device [0102] 110 heating unit [0103] 120 consumable [0104] 200 main housing [0105] 210 attaching means [0106] 220 operation interface portion [0107] 230 operation input element [0108] 240 output element [0109] 250 cover detection means [0110] 300 cover element [0111] 301 thermally conductive element [0112] 310 attaching means [0113] 320 detection object [0114] 400 air gap [0115] 400a/400b air gap sections [0116] H height of the aerosol generation device [0117] L length of the aerosol generation device [0118] W width of the aerosol generation device [0119] He height of the cover element