MODULAR AND RECONFIGURABLE ELECTRIC ROBOT FOR AGRICULTURE
20230380321 · 2023-11-30
Inventors
- Germán LÓPEZ (Villa Constitución, AR)
- Esequiel MILAZZO (Arequito, AR)
- Federico TOMI (Arequito, AR)
- Matías QUAGLIA (Cañada de Gómez, AR)
Cpc classification
A01B51/026
HUMAN NECESSITIES
International classification
Abstract
A modular and reconfigurable autonomous electric robot capable of adapting to any type of condition and work in an agricultural environment, comprising: a symmetrical chassis comprising a front part, a middle part and a rear part; a power supply located at the front of the chassis; an implement located at the rear part of the chassis; two wheel assemblies each located at transversely opposite ends of the front of the chassis and two wheel assemblies each located at transversely opposite ends of the rear of the chassis; a GNSS unit to geolocate the electric robot in real time; and a processing and control module that controls the electric robot and is in data communication with the GNSS unit, where each wheel assembly located at the front of the chassis comprises a wheel with an electric motor directly coupled to the wheel.
Claims
1. A modular and reconfigurable autonomous electric robot capable of adapting to any type of condition and work in an agricultural environment, comprising: a chassis (10) with transverse and longitudinal symmetry comprising a front part (11), a middle part (12) and a rear part (13); a power supply located in the front part (11) of the chassis (10); an implement for agricultural work located in the rear part (13) of the chassis (10); two wheel assemblies (20) each located at transversely opposite ends of the front (11) of the chassis (10) and two wheel assemblies (20, 26) each located at transversely opposite ends of the rear (13) of the chassis (10); a GNSS unit to geolocate the electric robot (1) in real time; and a processing and control module that controls the electric robot (1) and is in data communication with the GNSS unit, wherein each wheel assembly (20) located in the front part (11) of the chassis (10) comprises a wheel (29a) with an electric motor (21) directly coupled to the wheel.
2. The electric robot according to claim 1, wherein the chassis (10) comprises at least two crossbars (14a, 14b).
3. The electric robot according to claim 2, wherein the chassis (10) comprises a front crossbar (14a) and a rear crossbar (14b) which essentially constitute the front part (11) and the rear part (13), respectively.
4. The electric robot according to any one of the preceding claims, wherein the chassis (10) further comprises at least two stringers (15a, 15c).
5. The electric robot according to claim 4, wherein the chassis (10) comprises two lateral stringers (15a, 15c) that essentially constitute the middle part (12) of the chassis (10) and join the front part (11) with the rear part (13).
6. The electric robot according to claim 4, wherein the chassis (10) comprises two lateral stringers (15a, 15c) and at least one central stringer (15b), which essentially constitute the middle part (12) of the chassis (10) and join the front part (11) with the rear part (13).
7. The electric robot according to any one of the preceding claims, wherein the power supply is selected from the group of a hybrid power supply and an electrical power supply.
8. The electric robot according to claim 7, wherein the hybrid power supply consists of a generator (34) and rechargeable batteries (36).
9. The electric robot according to claim 7, wherein the electrical power supply consists of rechargeable batteries (38), or an exchangeable battery bank (32).
10. The electric robot according to any one of claim 8 or 9, wherein the batteries are selected from the group consisting of lead batteries, nickel-cadmium batteries and lithium batteries.
11. The electric robot according to any one of the preceding claims, wherein the chassis (10) is shaped to be able to place a component (40) such as a container, a tank or a hopper in the middle of the chassis to contain agricultural supplies.
12. The electric robot according to any one of the preceding claims, wherein the implement is selected so as to perform one or more of the following functions: spraying, weed control without agrochemicals, seeding, fertilization, trailer for loading and unloading, and measurement and sensing of soil properties.
13. The electric robot according to claim 12, wherein the implement can be automatically driven by the processing and control module.
14. The electric robot according to any one of the preceding claims, wherein at least the wheel assemblies (20) located in the front part (11) have a suspension formed by a spring and a damper.
15. The electric robot according to any one of claims 1 to 13, wherein each of the wheel assemblies (20) located in the front part (11) of the chassis (10) and of the wheel assemblies (20, 26) located in the rear part (13) of the chassis (10) has a suspension formed by a spring and a damper.
16. The electric robot according to any one of the preceding claims, wherein each wheel assembly (20) located in the front part (11) of the chassis (10) comprises a power control module for its corresponding electric motor (21).
17. The electric robot according to any one of the preceding claims, wherein each wheel assembly (20) located at the rear part (13) of the chassis (10) comprises a wheel (29a) with an electric motor (21) directly coupled to the wheel.
18. The electric robot according to claim 17, wherein each wheel assembly (20) located in the rear part (13) of the chassis (10) further comprises a power control module of the electric motor.
19. The electric robot according to any one of claims 1 to 16, wherein each wheel assembly (26) located at the rear part (13) of the chassis (10) further comprises a caster wheel (29b) and an caster axle (17), where the caster axle (17) has a rotation axis (e) that is inclined by a certain angle of inclination (B) with respect to a vertical line (v) and allows the caster wheel (29b) to rotate around the axis.
20. The electric robot according to claim 19, wherein the angle of inclination (B) of the caster axle (17) with respect to the vertical line (v) is between 1° and 20°.
21. The electric robot according to claim 20, wherein the angle of inclination (B) of the caster axle (17) with respect to the vertical line (v) is between 5° and 15°.
22. The electric robot according to claim 21, wherein the angle of inclination (B) of the caster axle (17) with respect to the vertical line (v) is between 6° and 10°.
23. The electric robot according to claim 22, wherein the angle of inclination (B) of the caster axle (17) with respect to the vertical line (v) is 8°.
24. The electric robot according to any one of the preceding claims, wherein the electric motor (21) directly coupled to a corresponding wheel (29a) is a brushless type electric motor (21).
25. The electric robot according to any one of the preceding claims, wherein the processing and control module is in data communication with an external server.
26. The electric robot according to any one of the preceding claims, wherein the robot further comprises an inertial measurement unit that is in data communication with the processing and control module.
27. The electric robot according to any one of the preceding claims, wherein the robot further comprises at least one environment perception sensor selected from the group comprising lidar sensors, ultrasonic sensors, a radar, RGB cameras, RGB-D cameras, thermal cameras and infrared cameras, where said at least one environment perception sensor is in data communication with the processing and control module.
28. The electric robot according to any one of the preceding claims, wherein the robot further comprises at least one sensor for monitoring the condition of the electric robot selected from the group comprising fuel level sensors, wheel pressure sensors, temperature sensors of different points of the electric robot, position sensors of the mobile parts of the electric robot and sensors of the quantity of supplies for agricultural work, wherein said at least one sensor for monitoring the condition of the robot is in data communication with the processing and control module.
29. The electric robot according to any one of the preceding claims, wherein the robot further comprises a wireless communication system comprising communication modules such as LPWAN, Bluetooth, WiFi and mobile Internet.
Description
BRIEF DESCRIPTION OF THE FIGURES
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DETAILED DESCRIPTION OF THE INVENTION
[0055] The electric robot of the present invention will now be described in detail with reference to
[0056] In each of the Figures, the same numerical references are used to designate similar or equal elements of the device of the present invention.
[0057] Referring to
[0058] Referring to
[0059] The symmetrical chassis 10 has three parts, a front or front part 11, a middle part 12 and a rear or rear part 13, corresponding respectively to the front, middle and rear parts of the electric robot of the present invention, wherein said chassis 10 is formed by two cross beams or crossbars, in particular a front crossbar 14a and a rear crossbar 14b, and by three longitudinal cross beams or stringers, in particular two lateral stringers 15a and 15c, and a central stringer 15b. It should be noted that in some other embodiments said central stringer 15b may not be included so that the electric robot has only the lateral stringers 15a and 15c.
[0060] Additionally, as can be seen directly through
[0061] The crossbars 14a and 14b mainly constitute the front part 11 and the rear part 13, respectively, of the chassis 10. For their part, the stringers 15a, 15b and 15c mainly constitute the middle part 12 of the chassis 10 and structurally join the front part 11 with the rear part 13 of chassis 10.
[0062] The crossbars 14a and 14b preferably consist of hollow circular section profiles, while each of the stringers 15a, 15b and 15c consists, by way of example, of two parallel plates that are laterally spaced from each other and joined by cylindrical bars. Said parallel plates have a central section where the upper and lower surfaces are flat and horizontal, that is, parallel to both the longitudinal axis L and the transverse axis T. As can be seen from
[0063] The crossbars 14a and 14b have flange-like connections 16 at each of their ends so that different configurations of wheel assemblies can be linked to the chassis 10, as will be seen later. Additionally, the crossbars 14a and 14b comprise in their middle part linkage means 17 so as to allow the power supply and implements to be linked with the chassis 10. Such linkage means 17 may be, by way of example, plates facing up and out with respect to the chassis 10 and are located in the middle part of the crossbars 14a and 14b, for example, at a distance of approximately one third of their length with respect to one of their ends, and at a distance of approximately one third of its length with respect to the other of its ends.
[0064] It should be noted that the chassis crossbars can have different lengths so that the electric robot of the present invention is easily configurable and, therefore, scalable. Also, in case a robot enlargement is needed, more stringers and more crossbars can easily be added to the electric robot of the present invention. Consequently, aspects such as, for example, the gauge of the electric robot, would be easily configurable.
[0065] The chassis 10 can be manufactured from some material selected from the group consisting of metallic materials, preferably steels or aluminum, and polymeric materials. In a preferred embodiment, the chassis 10 is made of high strength steel.
[0066] Referring to
[0067] Additionally, the wheel assembly 20 comprises an articulated arm 22, a link 23 and a suspension 24. In a preferred embodiment, the wheel assembly 20 comprises a power control module (not shown) of the electric motor 21 which is preferably placed on the articulated arm 22 although it can also be placed on the chassis of the electric robot. Said power control module makes it possible to control the electric motor 21 so that it has a high performance and guarantees good operation of the electric robot.
[0068] Electric motor 21 is directly coupled to wheel 29a (see
[0069] As the electric motor 21 is directly coupled to the wheel 29a, shown in
[0070] The brushless type electric motor 21 that is used to drive the electric robot of the present invention is specifically designed to allow the electric robot to operate in the range of speeds and torques that said robot demands in order to adapt to any type of condition and agricultural work. Furthermore, said electric motor 21 regenerates energy in braking, which favors a lower energy consumption.
[0071] The electric motor 21 is coupled to one end of the articulated arm 22, which through another end is coupled to the suspension 24 of the wheel assembly 20. The suspension 24 comprises a spring and a damper, which allows, in general, maintaining the contact force of the wheels with the ground, supporting the load of the electric robot, absorbing the irregularities that may exist in the work terrain, and favoring the stability of the robot when turning or braking.
[0072] The flange-like joint 23 of the wheel assembly 20 allows said assembly to be coupled to the chassis 10 of the electric robot. This is achieved by coupling the joint 23 with any of the joints 16 of the chassis 10 of the electric robot by means of mechanical fixing, for example, by bolts or studs.
[0073]
[0074] The wheel assembly 20 is preferably located at each end of the front of the electric robot. However, it should be noted that a wheel assembly 20 can be attached to each joint 16 of the electric robot chassis 10 such as in the embodiment illustrated in
[0075] On the other hand, in another embodiment shown in
[0076] Referring now to
[0077] Wheel assembly 26 is preferably located at each end of the rear of the electric robot and, unlike wheel assembly 20, does not have a motor directly or indirectly coupled to wheel 29b, thus wheel 29b being a caster wheel.
[0078] The wheel assembly 26, like the wheel assembly 20, is linked to the chassis 10 by coupling the joint 23 with any of the joints 16, for example, those of the rear crossbar 14b of the chassis 10 of the electric robot by mechanical fixing, e.g. bolts or studs. The caster axle 27 has a rotation axis e that allows the suspension 24 and, in turn, the wheel 29b to freely rotate around said rotation axis e. This axis of rotation e is inclined with respect to a vertical axis v an angle B, called the angle of inclination, whose value is between 1° and 20°. In a preferred embodiment, the angle of inclination B is between 5° and 15°. In a more preferred embodiment, the angle of inclination B is between 6° and 10°. In an even more preferred embodiment, the angle of inclination B is 8°. Therefore, the wheel assembly 26 is inclined at an angle B with respect to the vertical axis v.
[0079] It is necessary to point out that, in case the angle of inclination B takes values above 20° of inclination, problems would occur such as the misalignment of the wheels, as well as loss of horizontality of the electric robot in case the wheels rotate 180°, since there would be an excessive height difference between the front wheels and the rear wheels.
[0080] The angle of inclination B with respect to the vertical axis v helps to keep the electric robot in a straight line when it moves, that is, the electric robot maintains a straight path when it moves. If the inclination angles B were not available, when the electric motors of the front wheels were de-energized, the electric robot would tend to rotate 180°, that is, the rear wheels would tend to overtake the front wheels. Therefore, as said wheels have with an angle of inclination B, it is favored that the rear wheels do not tend to go forward once the motors are de-energized.
[0081] Additionally, the purpose of the angle of inclination B is to generate a change in height h of the wheel 29b and, therefore, of the wheel assembly 26, when it rotates around the caster axle 27. As mentioned above, in said
[0082] In the first position, the load supported by the wheel 29b is less than the load supported by the wheel 29b in the second position. This difference in load distribution supported by wheel 29b is due to the fact that the distance between the wheels of the wheel assemblies arranged at the rear of the electric robot and the wheels of the wheel assemblies arranged at the front of the electric robot changes. More precisely, in the case of the embodiment of
[0083] If the angle of inclination B were null, there would be no height difference h of the wheel 29b when it rotates around the caster axle and the rear of the electric robot would tilt downwards, since the wheels 29b are closer to the center of gravity of the electric robot, the spring would further compress by supporting more weight and, consequently, the electric robot would lose its horizontality. The latter could affect both the stability of the electric robot when moving or making turns, as well as its performance when performing any function.
[0084] Likewise, the angle of inclination B considerably reduces the oscillatory effect, called the shimmy effect, at working speeds, for example, of up to 20 km/h, of the electric robot. It should be noted that this effect occurs on caster wheels and intensifies with increasing speed. However, due to the angle of inclination B it is made more difficult to get the wheel out of its equilibrium position, when it is moving forward, and the shimmy effect occurs at higher speeds.
[0085] Referring now to
[0086] Referring again and in more detail to
[0087] As the electric robot of said embodiment of
[0088] It should be noted that, despite the advantages resulting from having caster wheels 29b that have an angle of inclination B within any of the ranges described above, the wheels that are placed at the rear of the electric robot do not necessarily have to be caster wheels 29b as previously advanced and as will be seen below.
[0089] Referring again and in more detail to
[0090] In said embodiment, there is both front-wheel drive and rear-wheel drive (4-wheel drive), which corresponds to a configuration called skid steering. Consequently, since each wheel has a motor, it will have a higher power making said embodiment more convenient for higher loads than in the embodiment corresponding to
[0091] The electric robot of the present invention has an electrical installation that allows it to adapt to different configurations, therefore, exchanging the wheel assemblies 20 of the opposite ends of the rear part with wheel assemblies 26 comprising the caster wheels 29b is easily done.
[0092] Referring now to
[0093] It should be noted that the electric robot 1 of the present invention is easily reconfigurable also regarding the power supply it uses to propel itself. This is so since the possibilities of the power supply of the electric robot are multiple. In one embodiment of the present invention, the power supply is selected from the group consisting of a hybrid power supply and an electrical power supply, wherein the hybrid power supply consists of a generator and rechargeable batteries, while the electrical power supply consists of rechargeable batteries, as illustrated in
[0094] The batteries that the electric robot of the present invention uses as a power supply can be selected from the group that comprises lead batteries, lithium batteries, cadmium batteries, among others.
[0095] The electric robot 1 of the present invention is designed to allow the mounting of the power supply, whatever it is, in the front part thereof. Said mounting is carried out through the linking means 17 of the chassis 10 (see
[0096] Referring now to
[0097] In both embodiments illustrated in
[0098] Referring again to
[0099] In particular, in a preferred embodiment of the present invention, the implement 50 illustrated in
[0100] The electric robots commonly used in agriculture generally work at low speeds (less than 10 km/h) and with small loads, while the electric robot 1 can work at high speeds, for example, up to 20 km/h, supporting high loads, for example, 500 kg or more, not counting the electric robot's own weight (chassis, wheel assemblies, power supply and implement). For this the electric robot 1 uses electric motors of, for example and in a preferred embodiment, 6 kW of working power, therefore, an electric robot 1 according to the embodiment of
[0101] Next, two tables are presented, one corresponding to the weight of the different elements that make up the electric robot and the load it carries, and the other corresponds to the dimensions of characteristic parameters for a vehicle. The values shown in said tables are by way of example only and should not be considered as limiting the electric robot of the present invention in any way, since these values would be easily modified, for example, making the electric robot bigger or smaller or replacing the material of which it is made by a lighter one, among other possibilities.
TABLE-US-00001 Weights Chassis + wheel assemblies 450 kg Power supply 300 kg Load + container 500 kg Implement 250 kg Total 1500 kg
TABLE-US-00002 Dimensions Tread width 2100 mm Wheelbase 2050 mm Clearance 650 mm Tire diameter 650 mm Spray implement 10000 mm
[0102] The tread width must be understood as the distance between wheels of the same axle (whether the wheels are at the front or at the rear), that is to say “gauge”; wheelbase must be understood as the distance between the axle of the wheels located at the front of the electric robot and the axle of the wheels located at the rear of the electric robot; clearance must be understood as the shortest distance between the bottom of the robot and the ground; tire diameter must be understood as the diameter of wheels 29a and 29b; and spray implement must be understood as the distance from one end to the other of the spray implement illustrated in
[0103] The electric robot of the present invention is an autonomous robot since it has enough “intelligence” to independently carry out the operations for which it is intended. To do this, a user of the electric robot will configure it so that it can perform the desired task, placing an implement either to spray agrochemicals, sow, etc.; installing a power supply (be it a battery bank, a generator and batteries, etc.) so that the electric robot has a certain autonomy, that is, it has enough energy to operate either 5 consecutive hours, 10 consecutive hours, etc.; placing a container, tank or whatever corresponds, depending on the task to be carried out, in its middle part; and assigning a certain wheel configuration (wheels with differential drive and caster wheels, or skid steering) according to the conditions of the terrain on which it is going to work.
[0104] Once the configuration described above has been carried out, the robot can start operating. For this, it has a processing and control module, a GNSS unit, an inertial measurement unit, at least one sensor for environment perception, at least one sensor for monitoring the status of the electric robot and a wireless communication system (not shown in the Figures).
[0105] The control and processing module is responsible for controlling each of the robot functions and movements. First, it controls the electric motors of the wheels. This is essential since when the electric robot, in the configuration of wheels with differential drive and caster wheels, makes a turn, either to the left or to the right, the wheels will have to rotate at different speeds. For example, if the electric robot turns to the right, the electric motor of the wheel to the right of the electric robot will rotate at a slower speed than the electric motor of the wheel to the left of the electric robot, since the latter has to travel more than the wheel on the right when cornering. Also, in a skid steering configuration, the processing and control module will be responsible for driving the electric motors so that the wheels on the same side (right or left) of the electric robot rotate at the same speed when the electric robot makes a turn.
[0106] Said processing and control module also enables the different components that the electric robot may have to be operated. In particular, it is responsible for operating the implement that is placed at its rear. By way of example only, the implement of
[0107] Additionally, said processing and control module may be in data communication with an external server in which the user loads the points, in a particular terrain, on which the electric robot of the present invention must operate or perform some function. These points can be supplied in the form of geolocations on a map or other form of data representation that can be accessed by the control unit.
[0108] The control and processing module is in data communication also with the GNSS unit, the at least one environment perception sensor and the inertial measurement unit. In this way, the processing and control module allows the electric robot to be geolocated so that it can know its current location, the points on which it must work and the actions it must take in order to go to said points, for example, advance 100 meters forward, apply fertilizer at one point, then turn right, advance 50 meters and reapply fertilizer, etc.
[0109] The user of the electric robot can, for example, define rest areas, recharging areas, storage area, safe paths for the movement of the robot, areas through which the robot should avoid moving, perimeter of the work lot, work path. This is accomplished either by moving the electric robot by remote control, by having the robot follow another vehicle, or offline by marking a satellite map as described above. The electric robot could work with only part of the information, for example, the perimeter of the lot is defined and determines by itself the best working path.
[0110] The at least one environment perception sensor selected from the group comprising lidar sensors, ultrasonic sensors, a radar, RGB cameras, RGB-D cameras, thermal cameras, infrared cameras, among others, to detect possible obstacles or dangerous areas, for example, a lake, that could be in the path of the same. The processing and control module, being in data communication with the at least one environment perception sensor, receives signals from said at least one environment perception sensor and from these signals performs actions such as making turns or maneuvers of way to avoid possible obstacles and avoid possible damage to the integrity of the electric robot, and then continue with the path it was taking.
[0111] Furthermore, the at least one environment perception sensor can be used so as to allow the various operations of the electric robot to be carried out. By way of example only, in case the electric robot is configured for the agrochemical application, it can use said at least one sensor of environment perception to detect weeds, and based on said detection, to send signals to the processing module and control so that it activates the nozzles of the boom so as to inject agrochemicals on the weeds.
[0112] The at least one environment perception sensor can be used in order to determine possible paths for the movement of the robot; for command of the robot, for example, by recognizing gestures or following an object in the vehicle detection zone.
[0113] The processing and control module is also in data communication with at least one sensor for monitoring the status of the electric robot selected from the group that includes fuel level sensors, wheel pressure sensors, temperature sensors of different points of the electric robot, position sensors of the mobile parts of the electric robot, sensors of the quantity of supplies for agricultural work, among others, for decision making. By way of example only, the at least one sensor for monitoring the condition of the electric robot may allow alarms for overtemperature and low air pressure in the wheels. In turn, for example, in the case of spraying, the robot can determine which sections of an implement for agricultural work are folded and which are not.
[0114] Finally, said processing and control module allows detecting when the power supply is running low. In this way, the processing and control module sends some signal to the external server with which it is communicated so that the user of the electric robot is aware that it requires a replacement or recharge of its batteries. Also, the processing and control module has the ability to automatically return the electric robot 1 to a charging station when it determines that the remaining charge on the power supply is not sufficient to continue the work. Similarly, the processing and control module can detect whether the amount of agricultural supplies in component 40 is running low, for example, if it is running out of agrochemicals to spray.
[0115] The replacement or recharging of batteries can be seen in
[0116] The electric robot of the present invention comprises a wireless communication system comprising communication modules such as LPWAN, Bluetooth, WiFi and mobile Internet, for information exchange with a server or a remote command post.
[0117] It should be noted that, although it is not shown in any of the Figures, the electric robot of the present invention may comprise a housing on the chassis of said electric robot so that each of the elements that are installed or incorporated thereon of the chassis are housed and covered within said casing. In this way, the casing protects said elements from climatic and/or environmental conditions that could damage them and/or alter their operation.