Flood Resistant Wall
20230383543 · 2023-11-30
Assignee
Inventors
Cpc classification
E04F13/26
FIXED CONSTRUCTIONS
E04F13/0841
FIXED CONSTRUCTIONS
International classification
E04F13/08
FIXED CONSTRUCTIONS
E04F13/26
FIXED CONSTRUCTIONS
Abstract
A modular water-resistant paneling system and method is configured for being retrofitted into walls of existing finished basements or buildings and/or used in new construction, using components fastenable onto wall studs supporting drywall. The components include dimensionally stable water-resistant panels, and finishing strips having a backing flange and an upper lip portion sized and shaped to receive upper edge portions of the panels therein. The backing flange is fastenable to the wall studs while maintaining the panels in spaced relation therefrom, to maintain interior facing surfaces of the panels and drywall flush with one another. The upper lip portion includes opposing flanges configured for superposed engagement with adjacent portions of the interior facing surfaces of the panels and drywall. Mounting clips are sized and shaped for receiving a stud therein, and have a support flange for supporting lower edge portions of the panels.
Claims
1. A modular water-resistant paneling system having component parts capable of being assembled in the field onto wall studs supporting drywall within a room, comprising: a plurality of dimensionally stable water-resistant panels; a plurality of finishing strips each having a backing flange and an upper lip portion, the backing flange and upper lip portion forming a first receptacle configured as an inverted U and sized and shaped to slidably receive an upper edge portion of one of said plurality of panels therein; the backing flange configured for being fastened to the wall studs while maintaining the one of said plurality of panels in predetermined spaced relation to the studs, so that a first room-facing surface of said one of said plurality of panels is maintained in flush relation with a second room-facing surface of the drywall; the upper lip portion including opposing flanges configured for superposed engagement with adjacent portions of said first room-facing surface and said second room-facing surface, respectively; and a plurality of mounting clips sized and shaped for receiving a stud therein, and further having a support flange configured for supporting a lower edge portion of individual ones of said plurality of panels when said upper edge portion is disposed within said first receptacle.
2. The paneling system of claim 1, wherein the plurality of mounting clips each have a face and side flanges configured to form a second receptacle sized and shaped for receiving the stud therein.
3. The paneling system of claim 2, wherein the support flange extends transversely to said side flanges.
4. The paneling system of claim 1, further comprising a dimensionally stable water-resistant baseboard.
5. The paneling system of claim 4, further comprising a plurality of horizontal corner strips each having a corner backing flange and a corner lip portion, the corner backing flange and corner lip portion forming corner receptacles each configured as an inverted U and sized and shaped to slidably receive an upper edge portion of one of said plurality of panels therein, the corner strips being universally configurable for forming inside or outside corners, and configured for universal-fit independently of thickness of the drywall.
6. The paneling system of claim 5, further comprising a plurality vertical corner strips having an F-shaped cross-section forming a vertical receptacle to slidably receive a side edge portion of one of said plurality of panels therein, and a vertical flange portion configured for being superposed with the room-facing surface of an adjacent one of said plurality of panels.
7. The paneling system of claim 1, wherein at least one of said plurality of finishing strips comprises a chair rail.
8. The paneling system of claim 7, wherein said chair rail is removably fastened to the at least one of said plurality of finishing strips.
9. The paneling system of claim 1, wherein the backing flange includes an integral offset configured to maintain the one of said plurality of panels in predetermined spaced relation to the studs.
10. A paneling system having component parts capable of being assembled in the field onto wall studs supporting drywall within a room, comprising: a plurality of dimensionally stable water-resistant panels; a plurality of finishing strips each having a backing flange and an upper lip portion, the backing flange and upper lip portion forming a first receptacle configured as an inverted U and sized and shaped to slidably receive an upper edge portion of one of said plurality of panels therein; the backing flange configured for being fastened to the wall studs while maintaining the one of said plurality of panels in predetermined spaced relation to the studs, so that a first room-facing surface of said one of said plurality of panels is maintained in flush relation with a second room-facing surface of the drywall; the upper lip portion including opposing flanges configured for superposed engagement with adjacent portions of said first room-facing surface and said second room-facing surface, respectively; a plurality of mounting clips each having a face and side flanges configured to form a second receptacle sized and shaped for receiving a stud therein, and further having a support flange extending transversely to said side flanges, the support flange configured for supporting a lower edge portion of individual ones of said plurality of panels when said upper edge portion is disposed within said first receptacle; a dimensionally stable water-resistant baseboard; a plurality of horizontal corner strips each having a corner backing flange and a corner lip portion, the corner backing flange and corner lip portion forming corner receptacles each configured as an inverted U and sized and shaped to slidably receive an upper edge portion of one of said plurality of panels therein, the corner strips being universally configurable for forming inside or outside corners, and configured for universal-fit independently of thickness of the drywall; and a plurality vertical corner strips having an F-shaped cross-section forming a vertical receptacle to slidably receive a side edge portion of one of said plurality of panels therein, and a vertical flange portion configured for being superposed with the room-facing surface of an adjacent one of said plurality of panels.
11. A method for producing a modular water-resistant paneling system having component parts capable of being assembled in the field onto wall studs supporting drywall within a room, the method comprising: providing a plurality of dimensionally stable water-resistant panels; configuring a plurality of finishing strips to each have a backing flange and an upper lip portion, the backing flange and upper lip portion forming a first receptacle configured as an inverted U and sized and shaped to slidably receive an upper edge portion of one of said plurality of panels therein; configuring the backing flange for being fastened to the wall studs while maintaining the one of said plurality of panels in predetermined spaced relation to the studs, so that a first room-facing surface of said one of said plurality of panels is maintained in flush relation with a second room-facing surface of the drywall; configuring the upper lip portion to include opposing flanges configured for superposed engagement with adjacent portions of said first room-facing surface and said second room-facing surface, respectively; and providing a plurality of mounting clips configured to receive a stud therein, and configured to include a support flange for supporting a lower edge portion of individual ones of said plurality of panels when said upper edge portion is disposed within said first receptacle.
12. The method of claim 11, further comprising configuring the plurality of mounting clips to each have a face and side flanges forming a second receptacle sized and shaped for receiving the stud therein.
13. The method of claim 12, further comprising extending the support flange transversely to said side flanges.
14. The method of claim 11, further comprising providing a dimensionally stable water-resistant baseboard.
15. The method of claim 14, further comprising providing a plurality of horizontal corner strips each having a corner backing flange and a corner lip portion, the corner backing flange and corner lip portion forming corner receptacles each configured as an inverted U and sized and shaped to slidably receive an upper edge portion of one of said plurality of panels therein, the corner strips being universally configurable for forming inside or outside corners, and configured for universal-fit independently of thickness of the drywall.
16. The method of claim 15, further comprising providing a plurality vertical corner strips having an F-shaped cross-section forming a vertical receptacle to slidably receive a side edge portion of one of said plurality of panels therein, and a vertical flange portion configured for being superposed with the room-facing surface of an adjacent one of said plurality of panels.
17. The method of claim 11, further comprising configuring at least one of said plurality of finishing strips as a chair rail.
18. The method of claim 17, further comprising removably fastening said chair rail to the at least one of said plurality of finishing strips.
19. The method of claim 11, further comprising configuring the backing flange with an integral offset to maintain the one of said plurality of panels in predetermined spaced relation to the studs.
20. A method for producing a modular water-resistant paneling system having component parts capable of being assembled in the field onto wall studs supporting drywall within a room, the method comprising: providing a plurality of dimensionally stable water-resistant panels; configuring a plurality of finishing strips to each have a backing flange and an upper lip portion, the backing flange and upper lip portion forming a first receptacle configured as an inverted U and sized and shaped to slidably receive an upper edge portion of one of said plurality of panels therein; configuring the backing flange for being fastened to the wall studs while maintaining the one of said plurality of panels in predetermined spaced relation to the studs, so that a first room-facing surface of said one of said plurality of panels is maintained in flush relation with a second room-facing surface of the drywall; configuring the upper lip portion to include opposing flanges configured for superposed engagement with adjacent portions of said first room-facing surface and said second room-facing surface, respectively; providing a plurality of mounting clips each having a face and side flanges configured to form a second receptacle sized and shaped for receiving a stud therein, and further having a support flange extending transversely to said side flanges, the support flange configured for supporting a lower edge portion of individual ones of said plurality of panels when said upper edge portion is disposed within said first receptacle; providing a dimensionally stable water-resistant baseboard; providing a plurality of horizontal corner strips each having a corner backing flange and a corner lip portion, the corner backing flange and corner lip portion forming corner receptacles each configured as an inverted U and sized and shaped to slidably receive an upper edge portion of one of said plurality of panels therein, the corner strips being universally configurable for forming inside or outside corners, and configured for universal-fit independently of thickness of the drywall; and providing a plurality vertical corner strips having an F-shaped cross-section forming a vertical receptacle to slidably receive a side edge portion of one of said plurality of panels therein, and a vertical flange portion configured for being superposed with the room-facing surface of an adjacent one of said plurality of panels.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The present invention is illustrated by way of example and not limitation in the figures of the accompanying drawings, in which like references indicate similar elements and in which:
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
[0046]
[0047]
DETAILED DESCRIPTION
[0048] In the following detailed description, reference is made to the accompanying drawings that form a part hereof, and in which is shown by way of illustration, specific embodiments in which the invention may be practiced. These embodiments are described in sufficient detail to enable those skilled in the art to practice the invention, and it is to be understood that other embodiments may be utilized. It is also to be understood that structural, procedural and system changes may be made without departing from the spirit and scope of the present invention. In addition, well-known structures, circuits and techniques have not been shown in detail in order not to obscure the understanding of this description. The following detailed description is, therefore, not to be taken in a limiting sense, and the scope of the present invention is defined by the appended claims and their equivalents.
[0049] As used in the specification and in the appended claims, the singular forms “a”, “an”, and “the” include plural referents unless the context clearly indicates otherwise. For example, reference to “a panel” includes a plurality of such panels. In another example, reference to a “finishing strip” includes a plurality of such finishing strips.
[0050] Although specific terms are employed herein, they are used in a generic and descriptive sense only and not for purposes of limitation. All terms, including technical and scientific terms, as used herein, have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs unless a term has been otherwise defined. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning as commonly understood by a person having ordinary skill in the art to which this invention belongs. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and the present disclosure. Such commonly used terms will not be interpreted in an idealized or overly formal sense unless the disclosure herein expressly so defines otherwise.
[0051] Turning now to the appended Figures, various embodiments will be described. In typical retro-fit applications, drywall has been removed from walls approximately 12-50 inches from floor. In typical new construction applications, drywall would be mounted to form upper wall portions, leaving studs exposed approximately 24″ from the floor.
[0052] As shown in
[0053] Turning to
[0054] Turning to
[0055] As shown in
[0056] Turning to
[0057] As shown in
[0058] As shown in
[0059] Variations of this embodiment may be provided without hook portion 35, and fastened to the studs in a conventional manner, such as with screws (not shown). And although clip 39 is shown separately and distinctly from clip 22, those skilled in the art will recognize that clips 22 and 39 may be integrated into a single component without departing from the scope of the present invention.
[0060] Turning now to
[0061] As shown in
[0062] Referring now to
[0063] Turning to
[0064] Once installed as shown, panels 28 may be painted. In particular embodiments, strips 20, 20′, 120, 220, 32, 33, are covered with a protective tape to protect their room-facing portions from being painted over. After the painting is finished, the protective tape may be removed to produce a clean, finished edge. Alternatively, the panels 28 may be pre-painted, i.e., painted prior to installation, which tends to facilitate fast installations. The modularity of the instant embodiments, including the lack of any need for the aforementioned spackling, etc., advantageously permits such pre-painting.
[0065] Turning now to
[0066] Turning now to
[0067] As shown in
[0068] Turning to
[0069] The present invention has been described in particular detail with respect to various possible embodiments, and those of skill in the art will appreciate that the invention may be practiced in other embodiments. First, the particular naming of the components, capitalization of terms, the attributes, or any other structural aspect is not mandatory or significant, and the mechanisms that implement the invention or its features may have different names. Also, the particular division of functionality between the various system components described herein is merely exemplary, and not mandatory; functions performed by a single system component may instead be performed by multiple components, and functions performed by multiple components may instead performed by a single component.
[0070] Finally, it should be noted that the language used in the specification has been principally selected for readability and instructional purposes, and may not have been selected to delineate or circumscribe the inventive subject matter. Accordingly, the disclosure of the present invention is intended to be illustrative, but not limiting, of the scope of the invention, which is set forth in the following claims. It should be further understood that any of the features described with respect to one of the embodiments described herein may be similarly applied to any of the other embodiments described herein without departing from the scope of the present invention.