A BLASTING SYSTEM AND A METHOD OF EXPLOSIVE MATERIAL CHARGING
20230384074 · 2023-11-30
Inventors
Cpc classification
International classification
Abstract
The invention concerns a blasting system (1) configured for explosive material charging in a borehole (3). The system (1) comprises a detonator support device (5) configured to be inserted into the borehole (3) by means of a charging hose (7); a main body (9) of the detonator support device (5) comprises a channel (8) oriented along a main body centre line (CL) extending along the borehole extension during said explosive material charging; an openable cover device (14) covering the channel (8) is configured to come into contact with the charging hose (7) in motion for pushing the main body (9) along the borehole (3), wherein the charging hose (7) in motion is configured to open the openable cover device (14) whilst a stopping arrangement (13) stops the main body (9). The invention also concerns a method of explosive material charging in a borehole (3) by means of the blasting system (1).
Claims
1. A blasting system configured for explosive material charging in a borehole; the system comprising: a detonator support device configured to be inserted into the borehole by a charging hose; a main body of the detonator support device comprises a channel oriented along a main body centre line (CL) extending along the borehole extension during said explosive material charging; the detonator support device comprises an openable cover device covering the channel is configured to come into contact with the charging hose in motion for pushing the main body along the borehole, a stopping arrangement coupled to the detonator support device; and the charging hose in motion is configured to open the openable cover device whilst a stopping arrangement stops the main body.
2. The blasting system according to claim 1, wherein the openable cover device is configured to be opened by the free end of a charging hose nozzle of the charging hose being in motion whilst the main body is configured to be stopped at a pre-determined distance from the borehole entrance of the borehole.
3. The blasting system according to claim 1, wherein the openable cover device further comprises a backflow prevention valve device configured to prevent discharged explosive material discharged from the charging hose to flow back into and/or passing through the channel when the charging hose has been removed from the channel.
4. The blasting system according to claim 1, wherein a detonator unit compartment is provided in the main body adjacent the channel and configured to support a detonator unit.
5. The blasting system according to claim 1, wherein the main body comprises a resilient member extending circumferentially around the main body and is arranged to an outer peripheral surface of the main body and around the main body centre axis (CL).
6. The blasting system according to claim 5, wherein the resilient member comprises at least one open space configured to permit water to pass.
7. A detonator support device configured for supporting a detonator unit and configured for explosive material charging in a borehole, the detonator support device comprises a main body having a channel oriented along a main body centre line (CL) and comprises an openable cover device covering the channel in closed state; the openable cover device is configured to come into contact with a charging hose in motion for the pushing of the main body; a stopping arrangement is coupled to the detonator support device; and a the charging hose in motion is configured to open the openable cover device whilst the stopping arrangement stops the main body.
8. A method of explosive material charging in a borehole by a blasting system comprising a detonator support device configured to be inserted into the borehole by a charging hose; a main body of the detonator support device comprises a channel oriented along a main body centre line (CL) extending along the borehole extension during said explosive material charging; an openable cover device covering the channel is configured to come into contact with the charging hose in motion for pushing the main body along the borehole, wherein the charging hose in motion is configured to open the openable cover device whilst a stopping arrangement stops the main body; the method comprising: providing the detonator support device coupled to the stopping arrangement (13); preparing a detonator unit to be coupled to a detonation cord member; mounting the detonator unit to the detonator support device; inserting the detonator support device into the borehole; pushing the detonator support device by the charging hose; stopping the detonator support device by the stopping arrangement; opening the openable cover device by further motion of the charging hose; charging the explosive material into the borehole; and removing the charging hose.
9. The method according to claim 8, wherein the openable cover device in said opening step is configured to split or break by a charging hose nozzle of the charging hose in motion.
10. The method according to claim 8, wherein removing the charging hose comprises withdrawing of the charging hose from the openable cover device.
11. The method according to claim 8, wherein pushing the detonator support device is preceded by that the charging hose enters and pass a backflow prevention valve and subsequently abuts a splitable cover member of the openable cover device for providing said pushing.
12. The method according to claim 11, wherein stopping the detonator support device (5) and opening the openable cover device being performed simultaneously, wherein the splitable cover member splits or breaks by the charging hose.
13. An autonomous or semi-automatic explosive material charging vehicle, which comprises a robotic arm and a charging hose feeder, which are coupled to a control circuitry of the explosive material charging vehicle, wherein the control circuitry is coupled to an actuator arrangement of the robotic arm and is configured to perform a method of said explosive material charging in a borehole by said blasting system according to claim 1; the control circuitry comprises an I/O module providing input/output signal transfer, an A/D converter for converting continuously varying signals from a sensor arrangement of the control circuitry configured to determine the actual position of the robotic arm and a charging hose, the control circuitry is further configured to, from received control signals, define actual positions of the robotic arm and operation of the explosive material charging vehicle into binary code suitable for a computer, and from other operational data; and the control circuitry is configured to control the method according to claim 8.
14. A data medium, configured for storing a program (P) for controlling the explosive material charging vehicle according to claim 13 to perform the method of claim 8 in a blasting system according to claim 1, wherein said data medium comprises a program code stored on the data medium, which program code is readable on the control circuitry for performing the method steps according to claim 8.
15. A data medium product comprising a program code stored on a data medium, which program code is readable on the control circuitry for performing the method steps according to claim 8, when the data medium according to claim 14 is run on the control circuitry.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0093] The present invention will now be described by way of examples with references to the accompanying schematic drawings, of which:
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DETAILED DESCRIPTION
[0109] Hereinafter, exemplary embodiments of the present invention will be described with reference to the accompanying drawings, wherein for the sake of clarity and understanding of the invention some details of no importance may be deleted from the drawings.
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[0112] Alternatively, a backflow prevention valve 16 is positioned at a first end 31′ of the main body 9 and is curved so that a valve flap 20 in opened position extends along the curvature of the channel 8, which implies that the charging hose can fill out the space optimally within the channel 8, thus providing a compact detonator support 5.
[0113] The charging hose in motion is configured to open the splitable cover 14 of an upper opening at a second end 31″ of the main body 9, whilst a stopping arrangement 13 stops the main body (as shown in
[0114] The backflow prevention valve 16 is configured to prevent discharged explosive material (not shown), discharged from the charging hose, to pass the channel 8 and below the channel when the charging hose has been removed from the upper opening 10 and removed from the backflow prevention valve 16.
[0115] The backflow prevention valve 16 is hingedly arranged about a hinge 35 and is spring biased to a closed state by means of a spring 37.
[0116] The main body 9 comprises a plurality of resilient flanges 39 extending circumferentially around the main body 9 and is arranged to an outer peripheral surface 41 of the main body 9 and around the main body centre axis CL. The resilient flanges 39 extend discontinuously around the main body 9 and is adapted to engage the borehole wall of the borehole and biased into secure engagement with the borehole wall. The resilient flanges 39 are made of flexible material and is tooth shaped with open spaces 43 there between.
[0117] In such way is achieved that water is permitted to pass the exterior of the main body 9, thus between the borehole wall and the outer peripheral surface 41 of the main body 9 and passing through the open spaces 43. In such way is avoided that high water pressure is built up above the main body 9, which water pressure otherwise would press out the main body 9 from the borehole and releasing the explosive material from the borehole to the crosscut floor (not shown). The blasting system thus allows ground water and remaining drill cooling water to drain by the provision that the main body 9 does not completely seal the borehole.
[0118] The upper part of the main body may have thinner wall than the lower part of the main body 9 to increase the structural strength of the main body 9 and to optimise the design of the splitable cover 14 of the upper opening of the second end 31″.
[0119] The tooth shaped resilient flanges 39 may be formed as anchoring wings having notches 45 configured to guide and protect a shock tube 44 and/or a detonation cord 44 running from the detonator unit 15 and through the borehole into the crosscut.
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[0121] Alternatively, a charging hose (not shown) in motion is configured to open the backflow prevention valve flap 20 and subsequently open a splitable cover 14 at a second end of the main body 9, whilst a stopping arrangement (not shown) stops the main body 9 (as shown in
[0122] A detonator unit compartment 33 is provided in the main body 9 adjacent the channel 8 and is configured to support a detonator unit 15.
[0123] The main body 9 comprises resilient flanges 39 extending circumferentially around the main body 9 and is arranged to an outer peripheral surface 41 of the main body 9 and around the main body centre axis. The resilient flanges 39 extend discontinuously around the main body 9 and is adapted to engage the borehole wall of the borehole and biased into secure engagement with the borehole wall. The resilient flanges are made of flexible material and is tooth shaped with open spaces 43 there between.
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[0131] The method comprises a first step 101 starting the method. A second step 102 shows the performance of the method. A third step 103 comprises stopping the method.
[0132] The second step 102 may comprise; providing the detonator support device coupled to the stopping arrangement; preparing a detonator unit to be coupled to a detonation cord member; mounting the detonator unit to the detonator support device; inserting the detonator support device into the borehole; pushing the detonator support device by the charging hose; stopping the detonator support device by means of the stopping arrangement; opening the openable cover device by further motion of the charging hose; charging the explosive material into the borehole; and removing the charging hose.
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[0134] Alternatively, the operating procedure may be as follows; the operator places the detonator unit in the predefined location in the main body and sets a pre-determined length of the line assembly.
[0135] Subsequently, the operator may position the main body onto the charging hose nozzle of the charging hose.
[0136] Then the line arrangement is tensioned and since the strength of line arrangement is stronger than that of the splitable cover member, against which the charging hose nozzle abuts when pushing the main body upward, the charging hose nozzle will split or remove the splitable cover member from the main body.
[0137] The charging hose nozzle is preferably moved further upward into the borehole, whereby the splitable cover member breaks apart in several small pieces. These parts are preferably small enough, so they do not create any clogging or stopping of the charging process.
[0138] The inventor of the present disclosure makes use of the fact that the water pressure applied to the explosive material from above tends to form water streams streaming along the borehole wall of the borehole.
[0139] Alternatively, the resilient member arranged on the outer peripheral surface of the main body comprises at least one open space through which the water stream streaming along the borehole wall will drain.
[0140] In such way is achieved that the main body not will be pushed out from the borehole.
[0141] Additionally, since the water makes water streams flowing along the borehole wall, the explosive will also gain some further adhesion to the borehole wall. This adhesion takes away some of the load of the main body in engagement with the borehole wall.
[0142] The explosive material at the vicinity of the detonator support device is under pressure by its own weight. The explosive is a hydrophobic material due to oil content and the water will flow toward the lowest pressure point, which is at the at least one open space of the resilient member of the detonator support device.
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[0145] The control circuitry 50 may also be configured for manoeuvring the explosive material charging vehicle in the crosscut of the mine (not shown).
[0146] The control circuitry 50 may comprise a computer and a non-volatile memory NVM 1320, which is a computer memory that can retain stored information even when the computer is not powered.
[0147] The control circuitry 50 further comprises a processing unit 1310 and a read/write memory 1350. The NVM 1320 comprises a first memory unit 1330. A computer program (which can be of any type suitable for any operational data) is stored in the first memory unit 1330 for controlling the functionality of the control circuitry 5. Furthermore, the control circuitry 50 comprises a bus controller (not shown), a serial communication unit (not shown) providing a physical interface, through which information transfers separately in two directions.
[0148] The control circuitry 50 may comprise any suitable type of I/O module (not shown) providing input/output signal transfer, an A/D converter (not shown) for converting continuously varying signals from a sensor arrangement (not shown) of the control circuitry 50 configured to determine the actual position of the robotic arm and the charging hose. The control circuitry 50 is configured to, from received control signals, define actual positions of the robotic arm and operation of the explosive material charging vehicle into binary code suitable for the computer, and from other operational data.
[0149] The control circuitry 50 also comprises an input/output unit (not shown) for adaptation to time and date. The control circuitry 50 comprises an event counter (not shown) for counting the number of event multiples that occur from independent events in operation of the explosive material charging vehicle.
[0150] Furthermore, the control circuitry 50 includes interrupt units (not shown) associated with the computer for providing a multi-tasking performance and real time computing for semi-automatically and/or autonomous maneuvering the explosive material charging vehicle. The NVM 1320 also includes a second memory unit 1340 for external sensor check of the sensor arrangement.
[0151] A data medium for storing a program P may comprise program routines for automatically adapting the maneuvering of the explosive material charging vehicle in accordance with operational data of co-operative explosive material charging vehicles (not shown).
[0152] The data medium for storing the program P comprises a program code stored on a medium, which is readable on the computer, for causing the control circuitry 50 to perform the method and/or method steps described herein.
[0153] The program P further may be stored in a separate memory 1360 and/or in the read/write memory 1350. The program P, in this embodiment, is stored in executable or compressed data format.
[0154] It is to be understood that when the processing unit 1310 is described to execute a specific function that involves that the processing unit 1310 may execute a certain part of the program stored in the separate memory 1360 or a certain part of the program stored in the read/write memory 1350.
[0155] The processing unit 1310 is associated with a data port 999 for communication via a first data bus 1315 able to be coupled to the robotic arm and the charging hose feeder 79 for performing said method steps.
[0156] The non-volatile memory NVM 1320 is adapted for communication with the processing unit 1310 via a second data bus 1312. The separate memory 1360 is adapted for communication with the processing unit 610 via a third data bus 1311. The read/write memory 1350 is adapted to communicate with the processing unit 1310 via a fourth data bus 1314. After that the received data is temporary stored, the processing unit 1310 will be ready to execute the program code, according to the above-mentioned method.
[0157] Preferably, the signals (received by the data port 999) comprise information about operational status of the explosive material charging vehicle. The received signals at the data port 999 can be used by the control circuitry 50 for controlling and monitoring automatic calibration of the sensor device 1.
[0158] Information and data may be manually fed, by an operator, to the control circuitry via a suitable communication device, such as a computer display or a touchscreen.
[0159] The method can also partially be executed by the control circuitry 50 by means of the processing unit 1310, which processing unit 1310 runs the program P being stored in the separate memory 1360 or the read/write memory 1350. When the control circuitry 50 runs the program P, the suitable method steps disclosed herein will be executed.
[0160] Alternatively, the charging hose in motion is configured to open the openable cover device whilst a stopping arrangement (not shown) of the robotic arm stops the main body.
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[0162] A main body 9 of the detonator support 5 comprises a resilient flange 39F extending circumferentially around the main body 9 and is arranged to an outer peripheral surface 41 of the main body 9 and around the main body centre axis CL. A detonator unit compartment 33 is provided in the main body 9, which detonator unit compartment 33 being adjacent a side wall of the detonator support 5. The main body 9 of the detonator support 5 comprises a resilient flange arrangement having three rows of resilient flanges 39F. Each resilient flange 39F extend circumferentially around the main body 9 and is arranged to an outer peripheral surface 41 of the main body 9 and around the main body centre axis CL. The resilient flanges 39F extend continuously around the main body 9 and are adapted to engage the borehole wall (not shown) of a borehole (not shown). The resilient flanges 39F are biased toward the borehole wall for holding the detonator support 5 in rigid position in the borehole.
[0163] The water pressure built up above the main body 9 does not have sufficient force to move the detonator support 5 in the borehole due to the resilient flanges 39F biased toward the borehole wall. The spring biasing resilient flanges 39F hold the main body 9 in position in the borehole and the water pressure does not press out the main body 9 from the borehole, thus eliminating the risk of releasing explosive material from the borehole.
[0164] The resilient flanges 39F generate sufficient friction resisting action of the main body relative the borehole. In such way the detonator support 5 is prevented from being “ejected” from the borehole, due to gravity and the weight/pressure of explosive material and water.
[0165] The resilient flanges 39F are made of flexible material (e.g. plastic).
[0166] Alternatively, each resilient flange 39F may comprise at least one slot 40F (dotted lines). Such set of slots 40F may be used to guide a detonation cord (not shown) outside the main body 9.
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[0168] An upper part (during use of the stack) of the detonator supports 5 may comprise a protrusion or a depression and a lower part of the detonator supports 5 may comprise a depression or a protrusion, which depression and protrusion mate with each other for joining adjacent detonator supports 5 to each other.
[0169] The present invention is of course not in any way restricted to the preferred embodiments described above, but many possibilities to modifications, or combinations of the described embodiments thereof should be apparent to a person with ordinary skill in the art without departing from the basic idea of the invention as defined in the appended claims.