METHOD FOR PRODUCING A PACKAGING FROM A RECYCLABLE MATERIAL
20230382575 · 2023-11-30
Inventors
- SHEIK ABDULLAH ALLAPICHAI (Skillman, NJ, US)
- ALEXEY VISHTAL (Bridgewater, NJ, US)
- JULIEN GAILLARD (Epalinges, CH)
Cpc classification
B65B51/30
PERFORMING OPERATIONS; TRANSPORTING
B65D65/466
PERFORMING OPERATIONS; TRANSPORTING
B65D75/44
PERFORMING OPERATIONS; TRANSPORTING
B65B9/08
PERFORMING OPERATIONS; TRANSPORTING
B65B51/02
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65B9/08
PERFORMING OPERATIONS; TRANSPORTING
B65B51/30
PERFORMING OPERATIONS; TRANSPORTING
B65B51/02
PERFORMING OPERATIONS; TRANSPORTING
B65D75/44
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The invention relates to a method for producing a packaging (200) for enclosing a substance (500). A flat sheet (100) made of recyclable paper material and having two opposite side edge sections (101, 102) is provided and formed into a tube (120) by folding the flat sheet (100) so that the two side edge sections (101, 102) overlap each other at an overlapping section (123). The tube (120) is heat sealed along the overlapping section (123) to form a longitudinal sealing joint (130) and heat sealed across the longitudinal sealing joint (130) to close the tube (120) with a first traverse sealing joint (141) at a first tube end (121). The tube (120) is filled with a substance (500) and heat sealed across the longitudinal sealing joint (130) to close the tube (120) with a second traverse sealing joint (142) at a second tube end (122). A first and second amount of glue (300-302) is applied on-FIG. 3 to the flat sheet (100) at a first and a second triple point section (151, 152) where the longitudinal sealing joint (130) and the respective traverse sealing joints (141, 142) intersect, respectively. The glue (300-302) seals the respective triple point section (151, 152) upon heat sealing of the respective tube end (121, 122) to form the respective traverse sealing joint (141, 142). The invention also relates to a packaging (200) enclosing a substance (500) and a machine (600) for producing the packaging (200).
Claims
1. A method for producing a packaging for enclosing a substance, comprising: providing a flat sheet made of a recyclable paper material and having two opposite side edge sections, forming the flat sheet into a tube by folding the flat sheet so that the two side edge sections at least partially overlap each other at an overlapping section, heat sealing the tube along the overlapping section to form a longitudinal sealing joint, heat sealing the tube across the longitudinal sealing joint to close the tube with a first traverse sealing joint at a first tube end, filling the tube with a substance to be packed, heat sealing the tube across the longitudinal sealing joint to close the tube with a second traverse sealing joint at a second tube end opposite to the first tube end with respect to the substance to be packed so as to form the packaging enclosing said substance, the method further comprises: applying a first amount of glue onto the flat sheet at a first triple point section at which the longitudinal sealing joint and the first traverse sealing joint intersect, applying a second amount of glue onto the flat sheet at a second triple point section at which the longitudinal sealing joint and the second traverse sealing joint intersect, and wherein the glue seals the respective triple point section upon the heat sealing of the respective tube end to form the respective traverse sealing joint.
2. The method according to claim 1, wherein the respective amount of glue is applied before the step of forming the flat sheet into the tube.
3. The method according to claim 1, wherein the first amount of glue and the second amount of glue is applied as a spot of glue.
4. The method according to claim 1, wherein the glue is dry before the step of forming the flat sheet into the tube or at least before the step of heat sealing the tube to form the longitudinal sealing joint, and wherein the dried glue is reactivated upon the respective heat sealing step by melting the glue such that the glue is flowable and seals the respective triple point section after drying, wherein preferably the glue seals the respective triple point section such that the longitudinal sealing joint as well as the first and second traverse sealing joints form a hermetic sealing of the packaging.
5. The method according to claim 1, wherein the glue is selected from the group consisting of wax, polyolefin (PO)-based and acrylic-based hotmelt adhesive.
6. The method according to claim 1, wherein the step of providing the flat sheet comprises the step of unrolling a longitudinal flat sheet material from a paper reel.
7. The method according to claim 6, wherein the step of providing the flat sheet further comprises longitudinally cutting the flat sheet material into separate flat sheets each having the two opposite side edge sections.
8. The method according to claim 1, wherein a plurality of packages is formed in series, wherein neighbouring preferably share a transverse sealing joint forming the first traverse sealing joint of one of the packages and the second traverse sealing joint of the neighbouring package, and the first amount of glue of one of two neighbouring packages is provided together with the second amount of glue of its neighbouring package.
9. The method according to claim 8, wherein the step of heat sealing the tube to form the second traverse sealing joint is followed by a step of separating the packages.
10. A packaging being made of a flat sheet with two opposite side edge sections and made of a recyclable paper material, the packaging enclosing a substance and comprises: a longitudinal sealing joint along an overlapping section, at which the two opposite side edge sections overlap each other when the flat sheet is folded to form the flat sheet into a tube, a first traverse sealing joint extending across the longitudinal sealing joint to close the tube at a first tube end, a second traverse sealing joint extending across the longitudinal sealing joint to close the tube at a second tube end opposite to the first tube end with respect to the enclosed substance, the packaging comprising: a first amount of glue sealing a first triple point section at which the longitudinal sealing joint and the first traverse sealing joint intersect, and a second amount of glue sealing a second triple point section at which the longitudinal sealing joint and the second traverse sealing joint intersect.
11. The packaging according to claim 10, wherein the flat sheet comprises a multilayered structure comprising a base layer made of a paper material and a sealant layer, wherein preferably the sealant layer is provided on at least one of the two opposite side surfaces of the flat sheet, the sealant layer being preferably provided as a coating or a laminate that acts as a sealant during heat sealing.
12. The packaging according to claim 10, wherein in the overlapping section the side edge sections are facing each other with the same side of the flat sheet.
13. The packaging according to claim 10, wherein the packaging is a single serve pack.
14. A machine for producing a packaging for enclosing a substance, comprising: a feeding system for supplying a flat sheet made of a recyclable paper material and having two opposite side edge sections, a folding section for folding the supplied flat sheet so that the two opposite side edge sections overlap each other at an overlapping section to form the flat sheet into a tube, a first heat sealing section for heat sealing the tube along the overlapping section to form a longitudinal sealing joint, a second heat sealing section for heat sealing the tube across the longitudinal sealing joint to close the tube with a first traverse sealing joint at a first tube end, a filling section for filling the tube with a substance to be packed, a third heat sealing section for heat sealing the tube across the longitudinal sealing joint to close the tube with a second traverse sealing joint at a second tube end opposite to the first tube end with respect to the substance to be packed so as to form the packaging enclosing said substance, the machine further comprises: a glue application section for applying a first amount of glue onto the flat sheet at a first triple point section at which the longitudinal sealing joint and the first traverse sealing joint will intersect so that the glue seals the first triple point section upon the heat sealing of the tube at the second heat sealing section to form the first traverse sealing joint, and a second amount of glue onto the flat sheet at a second triple point section at which the longitudinal sealing joint and the second traverse sealing joint will intersect so that the glue seals the second triple point section upon the heat sealing of the tube at the third heat sealing section to form the second traverse sealing joint.
15. The machine according to claim 14, wherein the feeding system comprises a reel feeding system for unrolling a longitudinal flat sheet material from a paper reel to supply the flat sheet.
Description
4. BRIEF DESCRIPTION OF DRAWINGS
[0057] Further features, advantages and objects of the invention will become apparent for the skilled person when reading the following detailed description of embodiments of the invention and when taking in conjunction with the figures of the enclosed drawings.
[0058] In case numerals have been omitted from a figure, for example for reasons of clarity, the corresponding features may still be present in the figure.
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DETAILED DESCRIPTION
[0066] The figures show different views and aspects of the present invention. For example,
[0067] The method for producing the packaging 200 for enclosing a substance 500 comprises a step of providing a flat sheet 100 made of a recyclable paper material and having two opposite side edge sections 101, 102. The side edge sections 101, 102 may extend from a respective side edge of the flat sheet 100 towards the opposite side edge section 101, 102, respectively. The two side edge section 101, 102 may form together the complete side surface of the flat sheet 100. Preferably, the flat sheet 100 may also have two opposite side surfaces 111, 112. The flat sheet 100 may have any shape or form. For example, the flat sheet may have a (substantially) quadratic or rectangular form, such as exemplarily illustrated in
[0068] In general, for example, the flat sheet material may comprise paper (e.g. (exclusively or at least primarily) made of cellulose fibres, such as cellulose fibres derived from wood, grass, and/or bamboo) as well as further (arbitrary) components that may or may not be recyclable or biodegradable. Therein, the further components, which may, for example, be a plastic coating or other polymer content, would be limited to a quantity of up to about 20%, preferably up to about 15%, more preferably up to about 10%, and most preferably up to about 5%, of the total weight of the (entire) flat sheet material (so to render the flat sheet material still recyclable). While the further components may be provided as layers, laminates on the paper material, it is also conceivable that the further components may be mixed or blended into the paper material itself. However, these are only examples and do not represent a complete enumeration.
[0069] The flat sheet material may comprise a laminated and/or multi-layered structure. Therein, the flat sheet 100 (or the flat sheet material) may comprise a base layer and a sealant layer (not shown). It is also conceivable that the flat sheet material may comprise additional layers, which preferably may or may not be of a recyclable, biodegradable and/or compostable material. Preferably, the base layer may be made of a paper material.
[0070] The base layer may have a grammage between 40 g/m.sup.2 and 120 g/m.sup.2, preferably between 50 g/m.sup.2 and 80 g/m.sup.2. As abbreviation for the unit of the grammage may be used the expression “gsm” meaning “grams per square meter”. Examples for suitable recyclable paper material may be machine glazed paper or metallized paper. For example, the machine glazed paper may be a paper without any coating and one side thereof may have a smooth surface while the side opposite thereto may have a rough surface. Metallized paper may be a paper coated with a layer of metal, such as aluminium, whereby preferably the coating may be applied by lamination or vacuum metallization.
[0071] The sealant layer may have a thickness of 5 to 10 microns, preferably 6 to 8 microns. Examples for materials to be used as a sealant layer may be a polyolefin dispersion or an acrylic coating. The sealant layer may have a grammage between 1 g/m.sup.2 and 15 g/m.sup.2, preferably between 4 g/m.sup.2 and 10 g/m.sup.2. The sealant layer may be configured to melt by applying temperatures onto the flat sheet 100 in the range of 150 degree Celsius to 220 degree Celsius. Alternatively or additionally, the sealant layer may change its physical state or binding characteristics under pressure or exposure with (UV) radiation. Preferably, the sealant layer may be provided on at least one of the two opposite side surfaces 111, 112 of the flat sheet 100. The sealant layer may be a coating that acts as a sealant in a heat-sealing process.
[0072] Preferably, the flat sheet 100 may be provided by unrolling a longitudinal flat sheet material. For example, the flat sheet wo may be unrolled from a paper reel 611 arranged in the machine 600. Alternatively or additionally, the flat sheet 100 may be provided such that a wide longitudinal flat sheet material may be unrolled, longitudinally cut (e.g. by circular knifes) into separate flat sheets 100 such that the so separated flat sheet 100 has the two opposite side edge sections 101, 102, respectively. This is exemplarily shown in
[0073] The flat sheet 100 is formed into a tube 120 by folding the flat sheet 100 so that the two side edge sections 101, 102 at least partially overlap each other at an overlapping section 123. In the overlapping section 123, the side edge sections 101, 102 may face each other with the same side of the flat sheet 100. Thus, the two side edge sections 101, 102 may be folded such that they come to rest on each other with the same side of the flat sheet 100. This is exemplarily shown in
[0074] The (sealed) overlapping section 123 may be formed such that it protrudes from the packaging 200, preferably in the sealed state. The (sealed) overlapping section 123 may also be formed such that it protrudes from the packaging 200 or such that both side edge sections 101, 102 or the overlapping section 123 are positioned at an outer side of the packaging 200.
[0075] The tube 120 is heat sealed across the longitudinal sealing joint 130 to close the tube 120 with a first traverse sealing joint 141 at the first tube end 121 (e.g. shown in
[0076] Similarly, the tube 120 is heat sealed across the longitudinal sealing joint 130 to close the tube 120 with a second traverse sealing joint 142 at the second tube end 122, which is opposite to the first tube end 121 with respect to the substance 50o to be packed. This is not explicitly illustrated in the Figures. However, the provision of the second traverse sealing joint 142 may be conducted similarly (or in (exactly) the same way) as exemplarily illustrated in
[0077] By providing the second traverse sealing joint 142, the packaging 200 is formed such that it encloses the packed substance 500.
[0078] It is also conceivable that the longitudinal sealing joint 130 may be sealed onto the tube 120, preferably the first or second traverse sealing joint 141, 142, in a heat-sealing step such that it is fixed thereto.
[0079] At some point in the process, the tube 120 is filled with the substance 500 to be packed. The substance 500 may be a food product or a medicine product.
[0080] The method further comprises a step of applying a first amount of glue 301 onto the flat sheet 100 at a first triple point section 151. At the first triple point section 151, the longitudinal sealing joint 130 and the first traverse sealing joint 141 intersect. This is exemplarily illustrated in
[0081] The method also comprises a step of applying a second amount of glue 302 onto the flat sheet 100 at a second triple point section 152. At the second triple point section 152, the longitudinal sealing joint 130 and the second traverse sealing joint 142 intersect. This is exemplarily illustrated in
[0082] The first amount of glue 301 and/or the second amount of glue 302 may be applied as a spot of glue 300. This is exemplarily illustrated in
[0083] The glue 300-302 seals the respective triple point section 151, 152 upon the heat sealing of the respective tube end 121, 122 to form the respective traverse sealing joint 141, 142. This is exemplarily illustrated in
[0084] It is also conceivable that the respective amount of glue 300-302 may be applied before the step of forming the flat sheet 100 into the tube 120. This is illustrated in
[0085] Preferably, the glue 300-302 may be dry before the step of forming the flat sheet 100 into the tube 120 or before the step of heat sealing the tube 120 to form the longitudinal sealing joint 130. Thus, the glue 300-302 may change from a solid state, in which the glue 300-302 is dry, to a liquid state, in which the glue 300-302 is flowable. The change of the physical state of the glue 300-302 may be activated by changing the temperature and/or pressure around the glue 300-302. Therein, the (dried) glue 300-302 may (be configured to) be reactivated upon the respective heat-sealing step by melting the glue 300-302 such that the glue 300-302 is flowable and seals the respective triple point section 151, 152 after drying. This is exemplarily illustrated in
[0086] For example,
[0087] Thus, the size, thickness, shape, and/or position of the first and second amount of glue 301, 302 may influence, for example, the reliability of the sealing of the packaging 200.
[0088] Examples for suitable materials for the glue 300-302 may be wax or any polyolefin (PO)-based or acrylic-based hotmelt glue or adhesive.
[0089] A plurality of packages 200 may be formed in series. This is exemplarily illustrated in
[0090] A further aspect of the present invention relates to the packaging 200.
[0091] The packaging 200 is made of the aforementioned flat sheet 100 with the two opposite side edge sections 101, 102 and made of a recyclable paper material. The packaging 200 encloses the substance 50o and comprises the longitudinal sealing joint 130. As described in detail above, the longitudinal sealing joint 130 runs along the overlapping section 123, at which the two opposite side edge sections 101, 102 overlap each other when the flat sheet wo is folded to form the tube 120. This is exemplarily illustrated in
[0092]
[0093] A further aspect of the invention is directed to the machine 600 for producing the aforementioned packaging 200. An example for the machine 600 is shown in
[0094] The machine 600 comprises a feeding system 610 for supplying the flat sheet 100. The feeding system 610 may comprise a reel feeding system 612 for unrolling a longitudinal flat sheet material from the abovementioned paper reel 611 to supply the flat sheet 100. Therein, the reel feeding system 612 may comprise a buffer section for keeping a sufficient amount of sheet material available for processing. This is exemplarily shown in
[0095] The machine 600 further comprises a folding section 620 for folding the supplied flat sheet 100 so that the two opposite side edge sections 101, 102 overlap each other at the overlapping section 123 to form the flat sheet 100 into the tube 120. The folding section 620 may be configured to fold the sheet 100 into the tube 120 and/or to position/hold the tube 120 such that the glue 300-302 is positioned below the longitudinal sealing joint 130. Also, the folding section 620 may define the diameter of the tube 120 and the size of the overlapping section 123.
[0096] The machine 600 further comprises a filling section 650 for filling the tube 120 with the substance 500 to be packed. The substance 500 is exemplarily illustrated as white arrows in
[0097] The machine 600 also comprises a first heat sealing section 630 for heat sealing the tube 120 along the overlapping section 123 to form the longitudinal sealing joint 130. The first heat sealing section 630 may be a vertical heat sealer.
[0098] Furthermore, the machine 600 comprises the aforementioned second heat sealing section 642 for heat sealing the tube 120 across the longitudinal sealing joint 130 to close the tube 120 with the first traverse sealing joint 141 at the first tube end 121. An example for the second heat sealing section 642 may be found in
[0099] The second and third heat sealing sections 642, 643 may be identical. This is exemplarily shown in
[0100] The machine 600 further comprises a glue application section 660 for applying the first amount of glue 301 onto the flat sheet 100 at the first triple point section 151 to seal the first triple point section 151 upon the heat sealing of the tube 120 at the second heat sealing section 642 to form the first traverse sealing joint 141 and for applying the second amount of glue 302 onto the flat sheet 100 at the second triple point section 152 to seal the second triple point section 152 upon the heat sealing of the tube 120 at the third heat sealing section 643 to form the second traverse sealing joint 142.
[0101] The glue application section 660 may be arranged in the machine 600 such that the glue 300-302 is dry before arriving at any one of the folding section 620 and the first to third heat sealing sections 630, 642, 643. This is exemplarily shown in
[0102] The machine 600 may further comprise a cutting section 670 for separating a plurality of packages 200 formed in series before releasing the packages in an exit system 680. The exit system 680 may be a chute. The cutting section 670 may comprise the abovementioned horizontal cutter 672. Moreover, the cutting section 670 may comprise a longitudinal cutter 671 for cutting a wide flat sheet material into multiple separate flat sheets 100. The longitudinal cutter 671 may be one or more circular knifes.
[0103] Furthermore, the second heat sealing section 642 and/or the third heat sealing section 643 may be configured to transport the flat sheet 100 from the feeding system 610 to the cutting section 670 by gripping and pulling the second tube end 122. This is exemplarily illustrated in
[0104] Moreover, the machine 600 may further comprise two sensor units 711, 712 for controlling and monitoring the production process. The sensor units 711, 712 may be optical sensors, like a photocell or laser-based sensor. The sensor units 711, 712 may be connected to a control unit that may be configured to automatically complete the steps of the method for producing the packaging 200 according to the invention.
[0105] The invention is not limited by the embodiments as described hereinabove, as long as being covered by the appended claims. All the features of the embodiments described hereinabove can be combined in any possible way and be provided interchangeably.