CHROMATIC SUNSHADE CLADDING UNIT
20230383596 · 2023-11-30
Inventors
- Paolo Di Trapani (Cavallasca, IT)
- Simone Bonanomi (Muggiò, IT)
- Sandro Usseglio Nanot (Giaveno, IT)
- Paolo Brazzo (Milano, IT)
- Vittorio Fossati (Varese, IT)
Cpc classification
E06B2009/2417
FIXED CONSTRUCTIONS
International classification
Abstract
The present invention relates to sunshade units for internal or external cladding of the transparent structures of a building façade comprising a plurality of lamellae (201) each having a substantially flat and elongated conformation along a respective development axis (B), and a structure (220,220′) supporting the lamellae configured to support the plurality of lamellae (201) in a condition of parallel and spaced apart lamellae along a direction orthogonal to the development axes (B), the structure (220,220′) supporting the lamellae being configured to support the plurality of lamellae (201) in a rotatable manner about a rotation axis parallel to or coincident with its development axis (B), characterized in that each lamella (201) of the plurality of lamellae (201) includes at least one surface portion which comprises at least a reflective layer (10) having at least one reflective surface (11), and a chromatic diffusion layer (20) having a first surface (21) proximal to the reflective surface (11) and a second surface (23), opposite and substantially parallel to the first, configured to be illuminated by incident light, wherein the chromatic diffusion layer (20) comprises a nano-pillar (70) or nano-pore (30) structure in a first material having a first refractive index (n1), immersed in a second material having a second refractive index (n2) other than the first (n1), in which the first and second materials are substantially non-absorbing or transparent to electromagnetic radiations with wavelength comprised in the visible spectrum, wherein the ratio (n.sub.M/n.sub.m>between a higher refractive index (nm) and a lower refractive index (nm) chosen between the first (n1) and the second (n2) refractive indexes is comprised between 1.05 and 3, wherein the nano-pillars (71) or nano-pores (31) locally have a development along a main direction not parallel to the first surface (21) and to the second surface (23) of the chromatic diffusion layer, and the nano-pillar (70) or nano-pore (30) structure is characterized by a plurality of geometric parameters comprising a pillar diameter or pore diameter (d.sub.P), a pillar length or pore length (l.sub.p) along said non-parallel direction, a surface density of nano-pillars or nano-pores (D.sub.p) and a porosity (P.sub.p) of structure (30,70), and wherein the plurality of geometric parameters is configured to provide a higher regular reflectance for wavelengths of the incident light comprised in the range of red with respect to wavelengths of the incident light comprised in the range of blue and a higher diffuse reflectance for wavelengths of the incident light comprised in the range of blue with respect to wavelengths of the incident light comprised in the range of red.
Claims
1. Sunshade cladding unit (200) comprising a plurality of lamellae (201) each having a substantially flat and elongated conformation along a respective development axis (B), and a structure (220,220′) supporting the lamellae configured to support the plurality of lamellae (201) in a condition of parallel and spaced apart lamellae along a direction orthogonal to the development axes (B), the structure (220,220′) supporting the lamellae being configured to support the plurality of lamellae (201) in a rotatable manner about a rotation axis parallel to or coincident with its development axis (B), characterized in that each lamella (201) of the plurality of lamellae (201) includes at least one surface portion which comprises at least a reflective layer (10) having at least one reflective surface (11), and a chromatic diffusion layer (20) having a first surface (21) proximal to the reflective surface (11) and a second surface (23), opposite and substantially parallel to the first, configured to be illuminated by incident light, wherein the chromatic diffusion layer (20) comprises a nano-pillar (70) or nano-pore (30) structure in a first material having a first refractive index (n1), immersed in a second material having a second refractive index (n2) other than the first (n1), in which the first and second materials are substantially non-absorbing or transparent to electromagnetic radiations with wavelength comprised in the visible spectrum, wherein the ratio (n.sub.M/n.sub.m) between a higher refractive index (n.sub.M) and a lower refractive index (n.sub.m) chosen between the first (n1) and the second (n2) refractive indexes is comprised between 1.05 and 3, wherein the nano-pillars (71) or nano-pores (31) locally have a development along a main direction not parallel to the first surface (21) and to the second surface (23) of the chromatic diffusion layer, and the nano-pillar (70) or nano-pore (30) structure is characterized by a plurality of geometric parameters comprising a pillar diameter or pore diameter (d.sub.p), a pillar length or pore length (l.sub.p) along said non-parallel direction, a surface density of nano-pillars or nano-pores (D.sub.p) and a porosity (P.sub.p) of structure (30,70), and wherein the plurality of geometric parameters is configured to provide a higher regular reflectance for wavelengths of the incident light comprised in the range of red with respect to wavelengths of the incident light comprised in the range of blue and a higher diffuse reflectance for wavelengths of the incident light comprised in the range of blue with respect to wavelengths of the incident light comprised in the range of red.
2. Unit (200) according to claim 1, in which the development along the main direction of the nano-pillars (71) or nano-pores (31) is characterized by a directional order parameter comprised between 0.7 and 1, more preferably between 0.9 and 1, calculated as:
S=2<cos.sup.2 ϑ>−1, wherein ϑ is the flat angle comprised between the main development direction identified in a section plane transversal to the first surface (21) and to the second surface (23) of the chromatic diffusion layer (20), and an axis associable with each nano-pillar or nano-pore of a plurality of nano-pillars or nano-pores lying in the section plane; and/or wherein the nano-pillars (71) or the nano-pores (31) have a distribution with respect to the first surface (21) and to the second surface (23) of the chromatic diffusion layer (20) divided into coherence areas extending less than 100 μm.sup.2, preferably less than 10 μm.sup.2, more preferably less than 1 μm.sup.2, wherein each nano-pillar (71) or nano-pore (31) within one of these coherence areas is substantially equidistant from adjacent nano-pillars (71) or adjacent nano-pores (31), within the same coherence area.
3. Unit (200) according to claim 1 or 2, wherein the diameter (d.sub.p) is comprised between 40 nm and 300 nm, preferably comprised between 70 nm and 200 nm.
4. Unit (200) according to any one of claims 1 to 3, wherein the length along the main direction of the nano-pillars (71) or nano-pores (31) is comprised between 300 nm and 200 μm (300 nm<l.sub.p<200 μm), preferably comprised between 300 nm and 100 μm (300 nm<l.sub.p<100 μm), more preferably comprised between 300 nm and 40 μm (300 nm<l.sub.p<40 μm).
5. Unit (200) according to any one of the preceding claims, wherein the surface density (D.sub.p) is such as to define an inter-pore or inter-pillar distance (Ip) less than 2.8 times the diameter (d.sub.p), preferably less than 2.6 times the diameter (d.sub.p), more preferably less than 2.4 times the diameter (d.sub.p).
6. Unit (200) according to any one of the preceding claims, wherein the porosity (P.sub.p) of the structure (30,70) is comprised between 20% and 80%, preferably between 25% and 75%.
7. Unit (200) according to any one of the preceding claims, wherein the diameter (d.sub.p) is greater than a diameter threshold value (d.sub.p_threshold) and/or the length (l.sub.p) is greater than a length threshold value (l.sub.p_threshold) such as to provide a variability in the correlated colour temperature of a luminous flux reflected by the at least one surface portion of the lamella (201) by regular reflection, as a function of an angle of incidence of a corresponding luminous flux incident on the at least one surface portion of the lamella (201) with a wavelength comprised between 380 nm and 740 nm.
8. Unit (200) according to claim 7, wherein the threshold diameter value (d.sub.p_threshold) is comprised between 50 nm and 120 nm, preferably between 60 nm and 100 nm, even more preferably it is equal to about 80 nm; and/or wherein the length threshold value (l.sub.p_threshold) is comprised between 500 nm and 5 μm, preferably between 1 μm and 4 μm, even more preferably it is equal to about 3 μm.
9. Unit (200) according to any one of the preceding claims, wherein the first material is a metal oxide, preferably aluminium oxide (alumina), titanium oxide (titania) or zinc oxide; and/or wherein the second material is selected from air, a polymer, a resin, a silicone, a different oxide, said second material being at least partially non-absorbent, or transparent at least to electromagnetic radiations with wavelength comprised in the visible light spectrum and having a refractive index comprised between 1.3 and 1.55, preferably between 1.49 and 1.52.
10. Unit (200) according to any one of the preceding claims, wherein the at least one surface portion of the lamella (201) coincides with at least one first face of the lamella, a pair of opposing faces of the lamella or a set of faces defining the lamella (201).
11. Unit (200) according to any one of the preceding claims, wherein the rotation axis of the lamellae is a vertical axis or a horizontal axis.
12. Unit (200) according to any one of the preceding claims, wherein each lamella (201) of the plurality of lamellae (201) comprises a single sheet.
13. Unit (200) according to claim 12, wherein the sheet is curved, preferably the sheet is curved with constant radius curvature.
14. Unit (200) according to claim 12 or 13, wherein the sheet ends with a reinforcement or folding at the ends along the sides parallel to the development axis, and/or wherein the sheet ends with a closure at the ends that are orthogonal to the development axis (B).
15. Unit (200) according to any one of claims 1 to 11, wherein each lamella (201) of the plurality of lamellae (201) comprises a pair of sheets facing each other so as to define a lamella section defining a closed line, and/or wherein each lamella (201) of the plurality of lamellae (201) has a hollow tubular conformation, and/or wherein each lamella of the plurality of lamellae (201) has opposing sides defined by curved stretches and/or linear segments, in particular shaped in such a way as to join at the perimeter sides of the lamella or to extend beyond the joining lines of the opposing sides.
16. Unit (200) according to any one of the preceding claims, wherein the rotation axis of each lamella of the plurality of lamellae (201) coincides with an axis of centre of gravity of the lamella or is offset with respect to the same and, optionally, placed so as to pass in proximity to an angle or vertex of a section of lamella (201).
17. Unit (200) according to any one of the preceding claims, comprising at least one protection panel (227) at least partially transparent to light, configured to help define a hollow chamber for housing the plurality of lamellae (201).
18. Unit (200) according to any one of the preceding claims, comprising a pair of protection panels (227) arranged parallel to each other and defining between them a hollow chamber for housing the plurality of lamellae (201).
19. Unit (200) according to claim 17 or 18, wherein the housing hollow chamber is a closed hollow chamber, preferably having a thickness comprised between 2 cm and 15 cm, more preferably comprised between 3 cm and 12 cm, even more preferably comprised between 4 cm and 10 cm.
20. Unit (200) according to claim 17 or 18, wherein the housing hollow chamber is an open hollow chamber, preferably open on at least one pair of sides, preferably having a thickness comprised between 3 cm and 100 cm, more preferably comprised between 5 cm and 50 cm, even more preferably comprised between 7 cm and 30 cm.
21. Unit (200) according to any one of the preceding claims, wherein the lamellae of the plurality of lamellae (201) have width comprised between 1 cm and 14 cm, preferably between 2 cm and 11 cm, more preferably between 3 cm and 9 cm; or wherein the lamellae of the plurality of lamellae (201) have width comprised between 1 cm and 90 cm, preferably between 2 cm and 45 cm, more preferably between 3 cm and 25 cm.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0063] The accompanying drawings, which are incorporated herein and form part of the description, illustrate exemplary embodiments of the present invention and, together with the description, are intended to illustrate the principles of the present invention.
[0064] In the drawings:
[0065]
[0066]
[0067]
[0068]
[0069]
[0070]
[0071]
[0072]
[0073]
[0074]
[0075]
[0076]
[0077]
[0078]
[0079]
[0080]
[0081]
[0082]
[0083]
[0084]
DETAILED DESCRIPTION
[0085] The following is a detailed description of exemplary embodiments of the present invention. The exemplary embodiments described herein and illustrated in the drawings are intended to convey the principles of the present invention, allowing the person skilled in the art to implement and use the present invention in numerous different situations and applications. Therefore, the exemplary embodiments are not intended, nor should they be considered, to limit the scope of patent protection. Rather, the scope of patent protection is defined by the attached claims.
[0086] For the illustration of the drawings, use is made in the following description of identical numerals or symbols to indicate construction elements with the same function. Moreover, for clarity of illustration, certain references may not be repeated in all drawings.
[0087] The use of “for example”, “etc.”, “or” indicates non-exclusive alternatives without limitation, unless otherwise indicated. The use of “comprises” and “includes” means “comprises or includes, but not limited to”, unless otherwise indicated.
[0088] Furthermore, the use of measures, values, shapes and geometric references (such as perpendicular and parallel) associated with terms such as “approximately”, “almost”, “substantially” or similar, is to be understood as “without measurement errors” or “unless inaccuracies due to manufacturing tolerances” and in any case “less than a slight divergence from the values, measures, shapes or geometric references” with which the term is associated.
[0089] Finally, terms such as “first”, “second”, “upper”, “lower”, “main” and “secondary” are generally used to distinguish components belonging to the same type, not necessarily implying an order or a priority of relationship or position.
Sunshade Cladding Units
[0090] With reference to
[0091] With reference to
[0092] In the exemplary and non-limiting embodiment of
[0093] Alternatively, the sunshade cladding unit 200′ comprises a housing hollow chamber configured as an open hollow chamber, for example a chamber open on at least one pair of sides, such as for example the open hollow chambers used in the context of glass façades referred to as “double skin”. Advantageously, a sunshade cladding unit 200′ comprising an open hollow chamber allows to house lamellae of greater size and/or with better performance and/or with better aesthetic quality and/or with greater strength and durability than a sunshade cladding unit 200′ comprising a closed hollow chamber. For example, an open hollow chamber has a thickness measured with respect to a direction orthogonal to the development axis B comprised between 5 cm and 40 cm, preferably between 10 cm and 30 cm, more preferably between 15 cm and 25 cm. In some embodiments, the sunshade cladding unit 200′ comprises lamellae having a thickness measured with respect to a direction orthogonal to the development axis B comprised between 1 cm and 90 cm, preferably between 2 cm and 45 cm, more preferably between 3 cm and 25 cm.
[0094] In the embodiment of
[0095] With reference to
[0096] In alternative embodiments, the lamellae 201 are defined by a curved sheet—for example with a constant radius curvature, obtained for example by calendering—which preferably ends with a reinforcement or folding at the ends along the sides parallel to the development axis, as shown in
[0097] In alternative embodiments, such as those shown in
[0098] In detail, the reflective layer 10 comprises at least one surface 11 configured to regularly reflect an incident light beam comprising one or more electromagnetic radiations having wavelengths included at least in the visible spectrum (i.e., 380 nm≤λ≤740 nm), also indicated with the terms ‘light beam’, ‘light’ ray, ‘luminous flux’ or ‘light’ in the following. For example, the reflective layer has a regular reflectance of at least 50%, preferably at least 75%, more preferably at least 90% is made of a metallic material, such as aluminium (Al), titanium (Ti), silver (Ag), zinc (Zn), etc. or an alloy, such as stainless steel, comprising such materials. Optionally, the reflective surface 11 of the reflective layer 10 can be subjected to a polishing process (mechanical or chemical). The reflected light beam can have a luminous intensity profile with angular opening equal to or slightly greater than the angular opening of the luminous intensity profile of the incident light beam as a function of the characteristics of the reflective surface 11. In
[0099] The chromatic diffusion layer 20 comprises a first surface 21 proximal to the reflective surface 11 and a second surface 23, opposite and substantially parallel to the first surface 21, separated by a thickness t. In the embodiment considered, the first surface 21 of the chromatic diffusion layer 20 is coupled to the reflective surface 11 of the reflective layer 10, while the second surface 23 faces the external environment. In particular, the second surface 23 is configured to be illuminated by incident light.
[0100] Advantageously, the chromatic diffusion layer 20 comprises a nano-pore 30 structure (illustrated in
[0101] Otherwise, the second material which fills the nano-pore 30 structure or in which the nano-pillar 70 structure is immersed is air, a polymer, a resin, a silicone, a different oxide (for example deposited by sol-gel) that are transparent or substantially non-absorbent at least to electromagnetic radiations with wavelength comprised in the visible light spectrum, with refractive index n.sub.2 comprised between 1.3 and 1.55, preferably between 1.41 and 1.52, for example polyvinyl chloride (PVC), polymethyl methacrylate (PMMA), polyfluorides (eg PVDF) or transparent polyacrylates.
Nano-Pore Structure
[0102] The nano-pore 30 structure comprises a plurality of nano-pores 31 (as schematically illustrated in
[0103] Each nano-pore 31 comprises an opening facing the second surface 23 of the chromatic diffusion layer 20 and extends in the chromatic diffusion layer 20 towards the first surface 21 of this layer 20. As will be evident to the skilled person, the nano-pores 31 have, in general, a non-regular shape as evident in
[0104] Advantageously, the surface dimension of each nano-pore 31 is defined by a diameter d.sub.p corresponding to a circumference that inscribes the pore 31 in the plane Π. In other words, the diameter d.sub.p is preferably determined at the second surface 23 and is, substantially, a measure of the maximum distance between two points on the edge of the nano-pore 30 structure which delimits a corresponding opening of the nano-pore 31.
[0105] Furthermore, each nano-pore 31 develops from the first surface 21 towards the second surface 23 defining a length dimension l.sub.p. Although for the nano-pores 31—as illustrated in
in the section plane transversal to the surfaces 21 and 23 of the chromatic diffusion layer 20, and calculated as:
S=2<cos.sup.2 ϑ>−1, (1)
wherein ϑ is the (flat) angle comprised between the main development direction and an axis associable with each nano-pore 31 of a plurality of nano-pillars or nano-pores lying in the section plane. In detail, as illustrated schematically in
is defined as the direction identified by the average value <α> of the angles α defined between the intersection straight line between the section plane and the first surface 21—corresponding to the reflective surface 11 of the substrate 10 in the example considered—and each nano-pore 31 along a plane transversal to the surfaces 21 and 23 of the chromatic diffusion layer 20, where the transversal plane coincides with the section plane. As will be evident to the person skilled in the art, in the case of total disorder the average value of <cos.sup.2 ϑ> is ½, hence S=0, while for a perfectly ordered system (axes of nano-pores 31 aligned to the directrix) we have <cos.sup.2 ϑ>=1, hence S=1.
[0106] In the context of the present description and subsequent claims, by “ordered nano-pore structure” it is meant a nano-pore 30 structure of the chromatic diffusion layer 20 of the lamella 201 characterized by a directional order parameter S comprised between 0.7 and 1 (i.e. 0.7≤S≤1) or, more preferably between 0.9 and 1 (i.e. 0.9≤S≤1) for at least one section plane.
[0107] The Applicant has identified that it is possible to determine the order parameter in the following way. Initially, an image of a cross section of the chromatic diffusion layer 20 is collected through scanning electron microscope (SEM) for which it is reasonable to identify the first surface 21 with a substantially straight line. Next, the image is analysed to identify a statistically significant number—for example, equal to or greater than 50 distinct elements—of 31 nano-pores with an aspect ratio between height (i.e., length dimension l.sub.p) and width (i.e. diameter d.sub.p) of the nano-pore 31 at least equal to 10—which can reasonably be approximated to a segment. In particular, if a nano-pore 31 defines one or more bifurcations—as visible in with respect to the first surface. The deviation angle ϑ with respect to the main directrix
of the axes of each nano-pore 31 previously considered is therefore measured. Finally, these deviation angles are used for calculating the order parameter S according to the formula (1) above.
[0108] The nano-pore 30 structure is also characterized by the ratio n.sub.M/n.sub.m between a higher refractive index n.sub.M a lower refractive index n.sub.m of the refractive indexes n.sub.1,n.sub.2 that characterize the first material of which the nano-pores 31 are made and the second nano-pore filling material 31.
[0109] In the considered embodiment, the nano-pores 31 are filled with air. Therefore the walls of the pores 31 define an interface surface between the materials characterized by different refractive indexes. Alternatively, other filling materials can be used to fill the nano-pores 31 and obtain different desired refractive index ratios as described below. For example, alternative filling materials comprise, in a non-limiting way, a polymer, a resin, a silicone, a different oxide (for example deposited by sol-gel) that are substantially transparent at least to electromagnetic radiations with wavelength included in the light visible spectrum. In other words, the nano-pore 30 structure is immersed in the selected filling material.
[0110] The nano-pore 30 structure is also characterized by a periodicity of the arrangement of the nano-pillars or nano-pores limited to coherence areas A.sub.C1, A.sub.C2 and A.sub.C3, schematically illustrated in
[0111] Furthermore, it is possible to define a surface density D.sub.p in terms of number of nano-pores 31 per unit area of the second surface 23 of the chromatic diffusion layer 20 which can be measured as the number of nano-pores per square micron or in terms of (average) distance between adjacent pores, or inter-pores distance Ip, and a porosity P.sub.p of the structure 30 defined as the percentage of area occupied by the material having a lower refractive index n.sub.m (for example air) with respect to the area of the second surface 23.
[0112] In general terms, therefore, a nano-pore 30 structure according to the invention is of the ordered type, has a limited periodicity and can be characterized through a series of geometric parameters including in particular: [0113] the diameter d.sub.p of the pores 31; [0114] the length dimension l.sub.p of the pores 31; [0115] the surface density D.sub.p of the pores 31; [0116] the porosity P.sub.p; and [0117] the ratio n.sub.M/n.sub.m between the refractive indexes of the materials making up the structure 30.
[0118] The Applicant has determined that, in the case of ordered and limitedly periodic nano-pore structures 30, thanks to the combined effect of the chromatic diffusion layer 20 and of the reflective layer 10, the control of the aforesaid geometric parameters allows to control the establishment of a chromatic reflection and diffusion effect of the incident light, i.e. a dependence of the regular reflectance and the diffuse reflectance of the lamella 201 on the wavelength, which, again as a function of these parameters, can be of a static type, i.e. independent of the direction of illumination of the lamella 201 with respect to the normal to its surface, or of a variable type, that is of a type dependent on this angle of illumination, resulting in two distinct chromatic effects of the lamella 201 perceived by an observer.
[0119] A first chromatic effect, indicated as chromatically static, is due to the interaction of a light beam incident on the lamella 201 with the nano-pore 31 structure so that the lamella 201 has a higher regular reflectance for wavelengths of incident light comprised in the range of red with respect to wavelengths of incident light comprised in the range of blue. Otherwise, the nano-pore 31 structure affects the diffuse reflectance of the lamella 201, making it greater for wavelengths of incident light comprised in the range of blue with respect to wavelengths of the incident light comprised in the range of red. Consequently, when a light beam hits the lamella 201, the electromagnetic radiations with wavelengths comprised in the blue (380 nm≤λ≤500 nm) of the light beam preferentially undergo a diffusion—also referred to as scattering—with respect to the wavelengths comprised in the range of red (600 nm≤λ≤720 nm).
[0120] For example, the lamella 201 does not substantially absorb light in the visible range and diffuses light at the wavelength of 450 nm (blue) at least 1.2 times, for example at least 1.4 times, as well as at least 1.6 times more efficiently than the light at the wavelength of about 630 nm (red). In other words, at a wavelength of 450 nm (blue) the diffuse reflectance of the lamella 201 is at least 1.2 times, for example at least 1.4 times, as well as at least 1.6 times greater than the diffuse reflectance at 630 nm (red).
[0121] Similarly, the lamella 201 regularly reflects the light at a wavelength of 630 nm (red) at least 1.05 times, e.g. at least 1.2 times, as well as at least 1.6 times, more efficiently than the light at a wavelength of about 450 nm (blue). In other words, at the wavelength of 630 nm (red) the regular reflectance of the lamella 201 is at least 1.05 times, for example at least 1.2 times, as well as at least 1.6 times greater than the regular reflectance at 450 nm (blue).
[0122] Consequently, the lamella 201 assumes a substantially light blue colour—due to the diffuse reflection—when hit by a substantially directional (collimated) beam of white light, for example a beam of white light that strikes on the surface of the lamella from a direction which forms an angle θ with respect to the normal of said surface and having divergence less than 45°, preferably less than 10°, even more preferably less than 2°—for example, solar radiation—if observed from any direction substantially other than the specular direction with respect to the illumination direction, i.e. from a direction such that the observer does not see the specular reflection of the source, for example from a direction forming an angle with the specular direction with respect to the direction of the incident beam greater than semi-divergence of said incident light beam. At the same time the lamella, when hit by a directional light beam of white light, assumes a warm colour, for example a yellow colour, or preferably orange, or even more preferably reddish, if observed in the specular direction with respect to the illumination direction, i.e. from a direction such that the observer sees the specular reflection of the source. This first chromatic effect does not vary as the angle of incidence θ varies and is therefore indicated as chromatically static.
[0123] A second chromatic effect, indicated as chromatically variable, occurs at the onset of a dependence of the regular reflectance and/or diffuse reflectance of the lamella 201 not only on the wavelength, but also on the direction of illumination or of incidence θ.
[0124] In other words, the colour whereby an observer sees the lamella 201 from a direction of observation in proximity to the direction of specular reflection, and possibly, but not necessarily, also the colour whereby an observer sees the lamella 201 from an observation direction far from the direction of specular reflection, depends on the angle of incidence θ of the light beam incident on the lamella 201.
[0125] In fact, the correlated colour temperature (acronym CCT) of the regularly reflected beam appears to depend on the angle of incidence θ of the corresponding incident light beam with respect to the normal to the lamella or to the reflective surface 11 of the reflective layer 10. In particular, in the examples considered, the correlated colour temperature of the regularly reflected light beam decreases as the angle of incidence θ of the light beam incident on the lamella 201 increases. For example, as schematically illustrated in
[0126] In other words, the chromatic behaviour of the lamella 201 depends on the angle with which a light beam strikes on the lamella 201 itself. In particular, the regular reflectance R turns out to be a function of the incident wavelength a and of the angle of incidence θ of a corresponding incident light beam, R(λ, θ), as illustrated in
[0127] The Applicant has determined that it is possible to define the chromatic variability of the lamella 201 as a function of the angle of illumination θ as a ratio between the regular reflectances evaluated at two different wavelengths for different angles of incidence θ. Preferably, the ratio r=R(λ.sub.r, θ)/R(λ.sub.b, θ) of the electromagnetic radiation reflectances at the wavelengths of λ.sub.b 450 nm and λ.sub.r 630 nm, is considered, as shown in
[0128] In view of the above, the Applicant has determined that it is possible to establish the effect of static chromatic reflection and diffusion, that is to control the dependence of the regular reflectance and of the diffuse reflectance on the wavelength, and therefore the colour of the lamella 201 observed for near and far directions, respectively, from the direction of specular reflection of a beam of white light that illuminates the lamella 201, as well as the effect of variable reflection and chromatic diffusion, and therefore the dependence of both regular and diffuse reflectances on the angle of incidence of the illuminating beam, acting on one or more of the following parameters characterizing the ordered nano-pore structures 30 of the chromatic diffusion layer 20: [0129] the length l.sub.p of the nano-pores 31; [0130] the surface density D.sub.p of the nano-pores 31 (i.e., the inter-pore distance Ip); [0131] the diameter d.sub.p of the nano-pores 31, [0132] the porosity P.sub.p of the nano-pore 30 structure, and [0133] the ratio n.sub.M/n.sub.m between the higher refractive index n.sub.M and the lower refractive index n.sub.m between the refractive index n.sub.2 of the pore filling material—for example, air—and the refractive index n.sub.I of the material of the nano-pore 30 structure—i.e., aluminium oxide in the example considered.
[0134] Tests carried out by the Applicant have made it possible to highlight how the variation of parameters such as the ratio of indexes n.sub.M/n.sub.m of the materials constituting the nano-pore 30 structure, the length of the nano-pores l.sub.p, the diameter of the nano-pores d.sub.p, the surface density D.sub.p of the nano-pores and the porosity P.sub.p of the nano-pore 30 structure allow to establish a static or variable chromatic reflection and diffusion effect as the angle of incidence of a corresponding incident light beam of white light varies.
[0135] In particular, the Applicant has determined that, in some embodiments, due to the establishment of chromatic reflection and diffusion effects, the ratio n.sub.M/n.sub.m between the higher refractive index n.sub.M and the lower refractive index n.sub.m between the refractive index n.sub.1 of the first material and the refractive index n.sub.2 of the second material must be comprised between 1.05 and 3, wherein, the refractive indexes n.sub.1 and n.sub.2 are calculated according to standard refractive index measurements measured with wavelength equal to 589.29 nm.
[0136] In other embodiments, the Applicant has found that for the establishment of chromatic reflection and diffusion effects, the ratio n.sub.M/n.sub.m must be preferably comprised between 1.10 and 1.8, more preferably between 1.15 and 1.4 or between 1.6 and 1.78.
[0137] In other embodiments, the Applicant has found that for the establishment of chromatic reflection and diffusion effects, the ratio n.sub.M/n.sub.m must be preferably comprised between 1.7 and 2.7, more preferably between 1.7 and 2.05 or between 2.45 and 2.65.
[0138] In further embodiments, the Applicant has found that for the establishment of chromatic reflection and diffusion effects, the ratio n.sub.M/n.sub.m must be preferably comprised between 1.4 and 2.1, more preferably between 1.45 and 1.7 or between 1.95 and 2.05.
[0139] Furthermore, the Applicant has highlighted how, in some embodiments, the chromatic reflection and diffusion effects of the incident light occur due to: [0140] diameters d.sub.p of the nano-pores 31 comprised between 40 nm and 300 nm, resulting particularly intense for diameters d.sub.p of the nano-pores or nano-pillars 31 comprised between 70 nm and 200 nm, and [0141] lengths l.sub.p of the nano-pores 31 comprised between 300 nm and 200 μm (300 nm<l.sub.p<200 μm), preferably comprised between 300 nm and 100 μm (300 nm<l.sub.p<100 μm), more preferably comprised between 300 nm and 40 μm (300 nm<l.sub.p<40 μm).
[0142] The Applicant has also observed how, in some embodiments, the chromatic reflection and diffusion effects of the incident light occur for surface densities D.sub.p such as to define an inter-pore distance I.sub.p less than 2.8 times the diameter d.sub.p, preferably less 2.6 times the diameter d.sub.p, more preferably less than 2.4 times the diameter d.sub.p and/or porosity P.sub.p comprised between 20% and 80%, preferably between 25% and 75%.
[0143] By way of example,
[0144] The Applicant has in particular observed that, in some embodiments, there is an interdependence between the diameters d.sub.p of the nano-pores 31 and lengths l.sub.p of the nano-pores 31 such that in the case of diameters d.sub.p of the nano-pores 31 greater than 70 nm (d.sub.p>70 nm) a chromatic reflection and diffusion effect is established already for lengths l.sub.p of the nano-pores 31 comprised between 300 nm and 40 μm (300 nm<l.sub.p<40 μm), allowing to shorten the production of the chromatic diffusion layer 20.
[0145] The Applicant has also identified, in some embodiments, that in the presence of nano-pore 30 structures in which the length l.sub.p of the nano-pores 31 is greater than a length threshold value l.sub.p_threshold and in any case less than 200 μm, preferably less than 100 μm, the chromatic diffusion effect of the incident light becomes variable as the angle of incidence varies. In particular, in the case where the first material is aluminium oxide, the length threshold value l.sub.p_threshold is generally comprised between 500 nm and 5 μm, preferably between 1 μm and 4 μm, even more preferably it is equal to about 3 μm.
[0146] The Applicant has also found, in some embodiments, that in the presence of nano-pore 30 structures in which the length l.sub.p of the nano-pores 31 is greater than the length threshold value l.sub.p_threshold, the chromatic effect passes from static to variable, once the diameter d.sub.p of the nano-pores 31 exceeds a diameter threshold value d.sub.p_threshold. In particular, in the case where the first material is aluminium oxide, the diameter threshold value d.sub.p_threshold is generally comprised between 50 nm and 120 nm, preferably between 60 nm and 100 nm, even more preferably it is equal to about 80 nm.
[0147] For example,
[0148] As regards the measurement of the dependence of the regular reflectance on the wavelength, one can proceed as illustrated in
[0149] To evaluate the colour point associated with a direction of observation far from the direction of specular reflection, one can proceed as illustrated in
[0150] More generally, the spectrum of the light diffused by the lamella 201 is detected by positioning the detector outside the beam of light regularly reflected by the lamella 201, and a first set of measurements is collected by fixing the inclination of the sample with respect to the direction of the incident beam R.sub.I and by detecting the spectrum of the diffused light at various angles β at which the detector is placed. In particular, the acquired measurements are used to identify the pair of angles (δ, β) that determines the point of maximum distance from the white point (having coordinates (u′.sub.B=0.210; v′.sub.B=0.474) in the example of
[0151] On the basis of the colour points identified as described above, the nano-pore 30 structure of the lamella 201 is considered in accordance with one of the embodiments of the present invention if the following properties of the colour points derived by the spectral analysis of the beams that are regularly and diffusedly reflected by the lamella 201 considered are verified. In particular, it is verified whether for a standard observer CIE 1931 (2°) the spectrum of the regularly reflected beam corresponds to colour points on the chromaticity diagram CIE 1976 u′-v′ with chromaticity coordinates comprised in a region of acceptability of the corresponding colour point to the regular spectral reflectance R of the chromaticity diagram having coordinates u′>0.210 and v′>0.470 (illustrated in
Furthermore, in the case where Δ.sup.R.sub.max(u′,v′)≥Δ.sup.R.sub.threshold(u′,v′), then the point of maximum blue (defined as the colour point of the diffused light located at maximum distance from the previously defined white point) in the chromaticity diagram CIE 1976 u′-v′ relative to the spectrum of diffused light is comprised in the portion of the plane having coordinates u′<0.220 and v′<0.480, indicated as the first region of acceptability D1 (illustrated in
[0154] Below is a series of exemplary examples relating to various samples of nano-pore structures analysed.
Example 1 According to the Invention—Static Chromatic Diffusion Sample
[0155] Sample A with nano-pore structure obtained by anodizing an aluminium substrate (alloy 1050) in 0.1 M phosphoric acid at 20° C. at a potential of 80 V for an anodizing time equal to 60 minutes. The nano-pore structure has a length l.sub.p of 1.5 μm, the pores have a diameter d.sub.p of 85 nm and an inter-pore distance I.sub.p of 185 nm thus equal to 2.2 times the diameter d.sub.p. Sample A has a porosity of about 21%. The analysis of sample A allows determining the coordinates of the colour points shown in the following Table 1.
TABLE-US-00001 TABLE 1 salient colour points for sample A u′ v′ Planckian distance 10° 0.2227 0.5012 0.0015 50° 0.2339 0.5063 0.0028 Blue 50-150 0.1772 0.3849 0.0066
[0156] The maximum Euclidean distance Δ.sup.R.sub.max(u′,v′) is equal to 0.012 (Δ.sup.R.sub.max(u′,v′)=0.012), less than the threshold value Δ.sup.R.sub.threshold(u′,v′). Consequently, the sample A considered is chromatically static. The point of best blue is within the second region of acceptability D2 and the minimum distance between the point of best blue and the points relative to the spectrum of regularly reflected light is Δ.sup.RD.sub.min=0.125 (acceptable). In other words, the sample A is representative of a lamella 201 usable in a unit in accordance with the present invention characterized by a diffuse reflectance of the static type.
Example 2 According to the Invention—Sample with Variable Chromatic Diffusion
[0157] Sample B with nano-pore structure obtained by anodizing an aluminium substrate (alloy 1050) in 0.1 M phosphoric acid at 40° C. at a potential of 80 V for an anodizing time equal to 60 minutes. The nano-pore structure has a length l.sub.p of 8.5 μm, the pores have a diameter d.sub.p of 160 nm and an inter-pore distance I.sub.p of 190 nm thus equal to 1.2 times the diameter d.sub.p. Sample B has a porosity of about 50%. The analysis of sample B allows determining the coordinates of the colour points shown in the following Table 2.
TABLE-US-00002 TABLE 2 salient colour points for sample B u′ v′ Planckian distance 10° 0.2436 0.5212 0.0035 50° 0.2932 0.5391 0.0024 Blue 50-150 0.1916 0.449 0.0015
[0158] The maximum Euclidean distance Δ.sup.R.sub.max(u′,v′) is equal to 0.053 (Δ.sup.R.sub.max(u′,v′)=0.053), greater than the threshold value Δ.sup.R.sub.threshold(u′,v′). The colour points of the reflection are in the area of acceptability R and the point of best blue is within the first region of acceptability D1 and the minimum distance between the point of best blue and the points relative to the spectrum of regularly reflected light is Δ.sup.RD.sub.min=0.089 (acceptable). Consequently, the sample B considered is chromatically variable. In other words, the sample B is representative of a lamella 201 usable in a unit in accordance with the present invention characterized by a regular/diffuse reflectance of variable type.
Comparative Example 1—Sample with Nano-Pores with Insufficient Diameter
[0159] Sample C with nano-pore structure in an aluminium oxide layer grown on aluminium. The nano-pore structure has a length l.sub.p of 30 μm, the pores have a diameter d.sub.p of 25 nm and an inter-pore distance I.sub.p of 65 nm thus equal to 2.6 times the diameter d.sub.p. Sample C has a porosity of about 14%. The analysis of sample C allows determining the coordinates of the colour points shown in the following Table 3 (where the value(s) marked with an asterisk symbol identify an unacceptable parameter).
TABLE-US-00003 TABLE 3 salient colour points for sample C u′ v′ Planckian distance 10° 0.2125 0.4781 0.0087 50° 0.2142 0.4791 0.0092 Blue 50-150 0.1965 0.4344 (*) 0.011
[0160] The maximum Euclidean distance Δ.sup.R.sub.max(u′,v′) is equal to 0.002 (Δ.sup.RM.sub.max(u′,v′)=0.002), less than the threshold value Δ.sup.RU.sub.threshold(u′,v′). Consequently, the sample C considered is not characterized by chromatic variability. Furthermore, the point of best blue is outside the second region of acceptability D2. In other words, sample C is not representative of a lamella 201 usable in a unit according to the present invention, since the diameter d.sub.p of the nano-pores of the nano-pore structure does not allow to obtain the desired diffuse reflectance characteristics.
[0161] The comparison of the samples A and B of the examples 1 and 2 according to the invention with the sample C described in the comparative example 1, shows how the variation of the diameter d.sub.p of the nano-pores (therefore also of the porosity P.sub.p of the structure) allows controlling the chromatic characteristics of the lamella 201.
Comparative Example 2—Inadequate Pore Density and Porosity
[0162] Sample D with nano-pore structure in an aluminium oxide layer grown on aluminium. The nano-pore structure of sample D has the following characteristics: pore diameter d.sub.p 40 nm, length l.sub.p 30 μm and inter-pore distance I.sub.p of 125 nm, thus equal to 3.1 times the diameter d.sub.p. Sample D has a porosity of about 10%. The analysis of sample D allows determining the coordinates of the colour points shown in the following Table 4 (where the value(s) marked with an asterisk symbol identify an unacceptable parameter).
TABLE-US-00004 TABLE 4 salient colour points for sample D 125-40-30 u′ v′ Planckian distance 10° 0.219 0.493 0.0035 50° 0.215 0.484 0.0059 Blue 50-150 0.195 0.435 (*) 0.0044
[0163] The maximum Euclidean distance Δ.sup.R.sub.max(u′,v′) is equal to 0.009 (Δ.sup.R.sub.max(u′,v′)=0.009), less than the threshold value Δ.sup.R.sub.threshold(u′,v′); consequently sample D is chromatically static. Furthermore, the point of maximum blue for sample D is outside the second region of acceptability D2. Therefore, sample D does not represent a lamella 201 usable in a unit in accordance with the present invention since the density of the nano-pores of the nano-pore structure is higher than a maximum density which allows obtaining the desired diffuse reflectance characteristics.
Comparative Example 3—Insufficient Nano-Pore Length
[0164] Sample E with nano-pore structure obtained by anodizing an aluminium substrate (alloy 1050) in 0.1 M phosphoric acid at room temperature at a potential of 80 V for an anodizing time of 60 seconds. The nano-pore structure of sample E has the following characteristics: pore diameter d.sub.p 80 nm, length l.sub.p 150 nm and inter-pore distance I.sub.p 185 nm, thus equal to 2.3 times the diameter d.sub.p. Sample E has a porosity of about 18%. The analysis of sample E allows determining the coordinates of the colour points shown in the following Table 5 (where the value(s) marked with an asterisk symbol identify an unacceptable parameter).
TABLE-US-00005 TABLE 5 salient colour points for sample E u′ v′ Planckian distance 10° 0.206 (*) 0.469 (*) 0.0072 50° 0.207 (*) 0.469 (*) 0.0079 Blue 50-150 0.223 (*) 0.476 (*) 0.0154
[0165] The maximum Euclidean distance Δ.sup.R.sub.max(u′,v′) is equal to 0.001 (Δ.sup.R.sub.max(u′,v′)=0.001), less than the threshold value Δ.sup.R.sub.threshold(u′,v′). Consequently, the sample E considered is chromatically static. Furthermore, the point of best blue is outside the second region of acceptability D2. In other words, sample E does not represent a lamella 201 usable in a unit in accordance with the present invention, since the length of the nano-pores of the nano-pore structure is less than a minimum length which allows obtaining the desired diffuse reflectance characteristics.
[0166] By comparing the samples A and B of the examples according to the invention with the samples D and E of the comparative examples, it is clear that the variation of the length l.sub.p of the nano-pores, of the density D.sub.p of the nano-pores 31 (therefore also of the porosity P.sub.p) of the structure allows controlling the chromatic properties of a lamella 201 usable in a unit according to the present invention.
[0167] The Applicant has also found that by varying two or more of these parameters and the diameter d.sub.p of the nano-pores, a synergistic effect is obtained which determines the variation of the correlated colour temperature of a beam of light reflected by a lamella 201 as the angle of incidence of the light beam incident on it varies. Consequently, it is possible to determine different combinations of values of the dimension of the diameter d.sub.p, of the length l.sub.p and of the density D.sub.p of the nano-pores 31, as well as of P.sub.p of the structure in order to obtain the same desired chromatic effect, in terms of correlated colour temperature of regularly reflected and diffused light.
[0168] Furthermore, the Applicant has determined that, by selecting different materials in which to immerse the nano-pore 30 structure, it is possible to obtain a ratio between the refractive indexes n.sub.2 and n.sub.1 (comprised between 1.05 and 3) suitable for influencing the diffuse reflectance and the regular reflectance of the chromatic diffusion layer 20 and, therefore, the correlated colour temperature of a beam of light regularly reflected by the lamella 201.
Nano-Structure Growth Process
[0169] The Applicant has identified a growth process 100, schematically illustrated in
[0170] Initially, a substrate is selected on which to grow the chromatic diffusion layer (block 101). In the example considered, an aluminium alloy plate 1050 is selected as the growth substrate for the chromatic diffusion layer. Advantageously, although not limitingly, this substrate can be used as a reflective layer 10 of the lamella 201.
[0171] The substrate is then subjected to polishing, preferably electropolishing, in order to eliminate a layer of native aluminium oxide that covers the substrate and, possibly, reduce a surface roughness of the substrate (block 103). For example, electropolishing is performed by immersing the substrate in a mixture of ethanol (CH.sub.3CH.sub.2OH) and perchloric acid (HClO.sub.4) in a 4:1 ratio and then by applying an electrical potential difference ΔV.sub.p comprised between 5 V and 30 V between the growth substrate and a cathode made of graphite or aluminium for a time interval Δt.sub.p comprised between 1 and 60 minutes.
[0172] In one embodiment of the present invention, electropolishing is performed so that the surface of the growth substrate is substantially reflective—i.e. a ‘mirror’ polishing is obtained—eliminating the texture inherited from the production processes and the growth substrate can be used as the reflective layer 10 of the lamella 201.
[0173] After electropolishing, the substrate is subjected to anodization (block 105). For example, the substrate is immersed in an electrolyte substantially consisting of a solution of phosphoric acid with molarity 0.1 M, and a voltage is applied by applying an electric potential difference ΔV.sub.a comprised between 70 V and 110V, preferably comprised between 80 V and 100 V, between the growth substrate and a cathode made of graphite or aluminium for a time interval Δt.sub.a comprised between 30 minutes and 120 minutes, preferably 60 minutes. Furthermore, during the anodization a temperature T.sub.a comprised between −10° C. and 50° C., preferably, selected between 20° C. and 40° C., is maintained.
[0174] The Applicant has identified that it is possible to control an average diameter of the nano-pores 31 by adjusting the values of electric potential ΔV.sub.a and temperature T.sub.a. In particular, as the values of electric potential ΔV.sub.a and temperature T.sub.a increase, it is possible to increase an average pore diameter while maintaining the anodization time interval Δt.sub.a constant as indicated in the Table 6 shown below:
TABLE-US-00006 TABLE 6 Electric potential Temperature Average diameter of ΔV.sub.a (V) T.sub.a (° C.) the nano-pores (nm) 80 20 76-86 80 30 95-105 80 40 153-163 90 20 80-90 90 30 95-125 90 40 175-185
[0175] Furthermore, the Applicant has observed that it is possible to control the thickness of the chromatic diffusion layer 20 for the same anodization time interval Δt.sub.a by adjusting the temperature T.sub.a; in particular, the thickness of the chromatic diffusion layer 20 increases as the temperature T.sub.a increases, maintaining the anodization time interval Δt.sub.a constant.
[0176] Last but not least, the Applicant has identified that it is possible to control the inter-pore distance Ip through a preventive patterning step of the substrate on which to grow the chromatic diffusion layer. This preventive step provides a growth imprint for the pore position of the nano-pore 30 structure. By controlling the diameter d.sub.p and the inter-pore distance Ip it is also possible to set the porosity P.sub.p of the structure 30.
[0177] At the end of the anodization, on the substrate there is a chromatic diffusion layer 20 comprising a nano-pore 30 structure with the desired characteristics. Subsequently, the substrate with the chromatic diffusion layer 20 is washed and dried—for example, in a convection oven—in order to remove any foreign bodies present in the nano-pores 31 of the nano-pore 30 structure (block 107).
[0178] Optionally, the chromatic diffusion layer 20 is separated from the substrate (block 109) to be coupled with a desired reflective layer 10 (block 111).
[0179] The invention thus conceived is susceptible to several modifications and variations, all falling within the scope of the inventive concept. For example, in the alternative embodiment—illustrated in
[0180] Similarly to what has been described above, the nano-pillar 70 structure can be immersed in a material selected to control the ratio between the refractive index n.sub.2 of the material surrounding the nano-pillars 71—for example, air—and the refractive index n.sub.1 of the material of the nano-pillar 70 structure—for example, aluminium oxide.
[0181] The Applicant has found that for the nano-pillar structures 70 it is possible to observe relations similar to those described with reference to the nano-pore 30 structures which link the single geometric parameters to the chromatic effects of the static type and of the variable type described above.
[0182] Furthermore, it is possible to realize a nano-pore 30 structure with nano-pores configured such to delimit a portion of the structure 80 which inscribes a circumference with diameter comprised between 30 nm and 300 nm, as schematically illustrated in
[0183] In alternative embodiments (not illustrated), the sunshade cladding unit may comprise a nano-pore or nano-pillar structure having a distribution other than the hexagonal distribution, such as for example a square, rectangular, octagonal distribution and so on.
[0184] In particular, alternative embodiments of the sunshade cladding unit provide a chromatic diffusion layer in a material other than aluminium oxide, preferably non-absorbent or transparent to electromagnetic radiations with wavelength comprised in the visible spectrum in a similar way to aluminium oxide.
[0185] In fact, other types of metal oxides can be used to make the chromatic diffusion layer. For example, in alternative embodiments of the present invention, the nano-pore or nano-pillar structure of the layer is made of titanium oxide, or titania (TiO.sub.2), preferably anodic titanium oxide (acronym ATO). Alternatively, the nano-pore structure or, more preferably, the nano-pillar structure can be made of zinc oxide (ZnO).
[0186] Furthermore, there is nothing to prevent the definition of the diameter d.sub.p of each nano-pore 31 or nano-pillar 71 as an average value of the diameters of the circumferences that inscribe the nano-pore 31 or nano-pillar 71, calculated at a plurality of predefined distances from the first surface 21 of the chromatic diffusion layer 20 along the development direction of the nano-pore 31 or nano-pillar 71 considered.
[0187] Furthermore, a three-dimensional order parameter can be calculated to characterize the main development direction of the nano-pores 31 or nano-pillars 71.
[0188] The operation of the sunshade cladding unit 200 according to the present invention is schematically illustrated in
[0189] In particular,
[0190]
[0191]
[0192]
[0193] Finally,
[0194] In the case of lamellae with variable chromatic diffusion, in addition to what is described above, it is possible to perceive a variation in the colouring assumed by the lamellae as a function of their inclination, as well as of the regularly reflected beam. The colouring of the lamellae, instead of remaining substantially light blue for all inclinations that allow the observer to see the light diffused by the chromatic diffusion layer 20, varies in colour as a function of the specific angle of inclination between the lamellae and the incident light, showing shades ranging from light blue to grey. In addition, as a function of the same angle of inclination between the lamellae and the incident light, the regularly reflected light beam varies in colour from shades of yellow to shades of red.
[0195] In the context of the present description and in the subsequent claims, “spectral portion of sunlight reflected mainly in a regular manner” means the spectral portion of sunlight locally reflected mainly in a regular manner, i.e. “locally” is referred substantially to each point or portion of the lamella 201. If the lamellae 201 have opposing faces that are completely flat or slightly curved, as in the cases represented by way of non-limiting example in