TORQUE LIMITER, TRANSMISSION SYSTEM, AND METHOD FOR ASSEMBLING SAID TORQUE LIMITER
20230383796 · 2023-11-30
Assignee
Inventors
Cpc classification
F16D3/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D2250/0023
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D2250/0084
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D7/025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A torque limiter includes a first ring adapted to be fixed to a flywheel and being driven to rotate about a rotation axis, a second ring a certain distance from the first ring, and a compression ring between the first ring and the second ring. A friction disc is slidably sandwiched between the second ring and pressure ring, and a spring washer is arranged between the first ring and pressure ring, the pressure ring receiving a pressing force from the spring washer and pressing the friction disc against the second ring. The first and second ring are integrally formed, the first ring provided with first teeth, the spring washer provided with support teeth, and each support tooth is supported by one first tooth. A transmission system includes the above-described torque limiter.
Claims
1. Torque limiter, comprising: a first ring, the first ring being adapted to be driven to rotate about an rotation axis; a second ring that is at a certain distance from the first ring in the axial direction; a pressure ring located between the first ring and the second ring in the axial direction; a friction disc slidably sandwiched between the second ring and the pressure ring; and a spring washer axially arranged between the first ring and the pressure ring, the pressure ring receiving a pressing force from the spring washer and pressing the friction disc against the second ring; wherein the first ring and the second ring are integrally formed, the first ring is provided with a plurality of first teeth, the spring washer is provided with a plurality of support teeth, and each support tooth is supported by one first tooth.
2. Torque limiter according to claim 1, wherein the support teeth of the spring washer extend radially outwards, and the first teeth of the first ring extend radially inwards.
3. Torque limiter according to claim 1, wherein the support teeth of the spring washer are sized to be capable of passing between adjacent first teeth in the axial direction, so that the spring washer can pass over the first ring in the axial direction during assembly, and that the spring washer is rotatable by an angle in the circumferential direction during assembly, allowing the support teeth to be supported on the first teeth.
4. Torque limiter according to claim 1, wherein the first ring and the second ring are interconnected by a plurality of connecting bars, the connecting bars being integrally formed with the first ring and the second ring.
5. Torque limiter according to claim 4, wherein at least one part of the connecting bar extends axially.
6. Torque limiter according to claim 4, wherein each connecting bar is arranged between two first teeth in the circumferential direction, and an inner diameter of the connecting bar in the end region thereof that is connected to the first ring is larger than an outer diameter of the support teeth.
7. Torque limiter according to claim 4, wherein the pressure ring is provided with a plurality of axially extending anti-rotation teeth, the anti-rotation teeth being insertable between two adjacent connecting bars.
8. Torque limiter according to claim 1, wherein at least one of the plurality of first teeth is provided with a first groove, and one of the plurality of support teeth is pressed against the bottom surface of the first groove.
9. Torque limiter according to claim 2, wherein the spring washer is further provided with a plurality of inner support teeth extending radially inwards, the inner support teeth being pressed against the pressure ring and fitting an anti-rotation device on the pressure ring.
10. Torque limiter according to claim 9, wherein an anti-rotation device of the pressure ring comprises a plurality of second grooves, and the inner support teeth are pressed against the bottom surface of the second grooves.
11. Torque limiter according to claim 9, wherein an anti-rotation device of the pressure ring comprises a plurality of axially protruding pairs of limiting protrusions, and a spacer portion into which the inner support teeth are insertable is defined between the two limiting protrusions of each pair of limiting protrusions.
12. Torque limiter according to claim 11, wherein the limiting protrusion is located at a radially inner edge or a radially middle position of the pressure ring.
13. Torque limiter according to claim 1, wherein a friction lining is arranged between the friction disc and the pressure ring and/or between the friction disc and the second ring.
14. Transmission system provided with a torque limiter according to claim 1, and a torque damper, wherein the torque damper is provided with an input portion, an output portion, and a spring arranged to be compressed in the circumferential direction between the input portion and the output portion; and the input portion of the torque damper is fixed on the first ring or the friction disc of the torque limiter.
15. Method for forming an input member or output member of a torque limiter, the input member or output member comprising: a first ring provided with a plurality of first teeth, a second ring that is at a certain distance from the first ring in the axial direction, and a plurality of connecting bars interconnecting the first ring and the second ring, the input member or output member being capable of axially receiving the following components between the first ring and the second ring: a friction disc supported on the second ring, a pressure ring supported on the friction disc, and a spring washer that is provided with a plurality of support teeth for fitting the plurality of first teeth and that can press the pressure ring so that the friction disc is pressed against the second ring; wherein the input member or output member is formed by stamping.
16. Method for assembling a torque limiter, wherein the method comprises the steps of: providing an integrally formed input member or output member, the input member or output member comprising: a first ring provided with a plurality of first teeth, a second ring spaced apart from the first ring in the axial direction, and a plurality of connecting bars interconnecting the first ring and the second ring; providing a friction disc, the friction disc being supported on the second ring, providing a pressure ring, the pressure ring being supported on the friction disc; and providing a spring washer that has a plurality of support teeth, the spring washer pressing the pressure ring so that the friction disc is pressed against the second ring, wherein in the step of providing a spring washer, first, the spring washer is moved in the axial direction over the first ring to butt against the pressure ring, the support teeth pass between adjacent first teeth in the axial direction, and then the spring washer is rotated in the circumferential direction, so that each support tooth is supported by one first tooth.
17. Torque limiter according to claim 2, wherein the support teeth of the spring washer are sized to be capable of passing between adjacent first teeth in the axial direction, so that the spring washer can pass over the first ring in the axial direction during assembly, and that the spring washer is rotatable by an angle in the circumferential direction during assembly, allowing the support teeth to be supported on the first teeth.
18. Transmission system provided with a torque limiter according to claim 2, and a torque damper, wherein the torque damper is provided with an input portion, an output portion, and a spring arranged to be compressed in the circumferential direction between the input portion and the output portion; and the input portion of the torque damper is fixed on the first ring or the friction disc of the torque limiter.
19. Transmission system provided with a torque limiter according to claim 3, and a torque damper, wherein the torque damper is provided with an input portion, an output portion, and a spring arranged to be compressed in the circumferential direction between the input portion and the output portion; and the input portion of the torque damper is fixed on the first ring or the friction disc of the torque limiter.
20. Transmission system provided with a torque limiter according to claim 4, and a torque damper, wherein the torque damper is provided with an input portion, an output portion, and a spring arranged to be compressed in the circumferential direction between the input portion and the output portion; and the input portion of the torque damper is fixed on the first ring or the friction disc of the torque limiter.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040] In each drawing, the same or similar parts are indicated by the same reference numerals.
DETAILED DESCRIPTION OF THE EMBODIMENT
[0041] In order to make clearer the objectives, technical solutions, and advantages of embodiments of the present disclosure, the technical solutions provided by embodiments of the present disclosure will be described clearly and completely below in conjunction with the drawings for embodiments of the present disclosure.
[0042] Unless otherwise defined, the technical terms or scientific terms used herein shall have the common meanings as understood by those of ordinary skill in the art to which this disclosure belongs. “A”, “one”, “said” and similar terms used in the description and claims of the patent application of the present disclosure do not mean a quantity limit, but mean that there is at least one. “Comprise”, “include”, or any other similar term means that the element or object appearing before the term covers the elements or objects and equivalents thereof listed after the term but does not exclude other elements or objects. “Axial direction”, “radial direction”, “circumferential direction”, and other directions are defined relative to the rotation axis RO of the torque limiter, wherein the axial direction is the direction of extension of the rotation axis RO, the radial direction is the direction perpendicular to the rotation axis RO, and the circumferential direction is the direction surrounding the rotation axis RO.
[0043]
[0044] A transmission system is used to transmit torque between the engine and the gearbox of a motor vehicle. The gearbox may be divided into two parts: a torque limiter 100 and a torque damper 200. The torque limiter 100 is connected to a flywheel of the motor vehicle engine and driven by the flywheel to transmit torque surrounding the rotation axis RO. The torque damper 200 is located inside the torque limiter 100 as a whole, and outputs the torque transmitted by the torque limiter 100 to the gear box of the motor vehicle. The torque limiter 100 has a predetermined maximum torque, and even when the torque generated by the engine exceeds the maximum torque, the torque transmitted to the torque damper 200 does not exceed the maximum torque.
[0045] Referring to
[0046] Further referring to
[0047] Referring to
[0048] The second ring 2 and the first ring 1 are connected to each other by a plurality of connecting bars 7. The connecting bar 7 is integrally formed with the first ring 1 and the second ring 2 to form an integral input member. Specifically, one end of the connecting bar 7 is connected to the radially inner side of the first ring 1 and extends to the height of the second ring 7 in the axial direction. Then, the connecting bar 7 is bent inwards, and is connected to the radially outer side of the second ring 2 by extending in the radial direction. The inner diameter of the first ring 1 is larger than the outer diameter of the second ring 2. It is conceivable by those of ordinary skill in the art that the bent portion may be omitted, and the connecting bar 7 directly extends from the radially inner side of the first ring 1 in a direction slightly inwards in the axial direction to the radially outer side of the second ring 2.
[0049] In the circumferential direction, the plurality of connecting bars 7 of the first ring 1 are evenly distributed, and the first teeth 11 are located between two adjacent connecting bars 7. In the example shown in the drawing, the first tooth 11 substantially occupies the entire space between two connecting bars 7 in the circumferential direction. The inner diameter of the connecting bar 7 in the end region thereof that is connected to the first ring 1 is larger than the outer diameter of the support tooth 51, and the size of the gap between adjacent first teeth 11 is larger than the size of the support tooth 51. For the assembly of the spring washer 5, first the angular position of the spring washer 5 may be adjusted such that the support teeth 51 correspond to the connecting bars 7 in the circumferential direction, and then the spring washer 5 may be moved in the axial direction. Due to the above-mentioned size setting, the support teeth 51 can pass between adjacent first teeth 11 in the axial direction without being hindered by the first teeth 11 or the connecting bars 7. Thus, the spring washer 5 passes over the first ring 1 in the axial direction and butts against the pressure ring 3. Then, the spring washer 5 may be rotated to adjust the angular position of the spring washer 5 so that the support teeth 51 are pressed against the bottom surface of the first groove 12.
[0050] As shown in
[0051]
[0052] By the above-described configuration, the input member 110 (comprising the first ring 1, the second ring 2, and the connecting bar 7), the pressure ring 3, and the spring washer 5 of the torque limiter 100 may be driven by a flywheel to rotate together, and they jointly constitute an input side of the torque limiter 100. Torque output from the torque limiter 100 to the torque damper 200 is produced by the friction disc 4.
[0053] Referring to
[0054] When the transmission system is operating, the engine of the motor vehicle drives the first ring 1 of the input member 110 by a flywheel, and the second ring 2 (and the friction lining 8 fixed to the second ring 2) rotates integrally with the first ring 1. The pressure ring 3 (and the friction lining 8 fixed to the pressure ring 3) and the spring washer 5 are also driven by the input member 110 to rotate. The friction lining 8 and the friction disc 4 interact, thereby driving the friction disc 4 and the input portion 210 of the torque damper 200 to rotate around the rotation axis RO, so that the torque is transmitted to the torque damper 200.
[0055] When the torque transmitted by the flywheel to the torque limiter 100 is lower than the maximum torque of the torque limiter 100, the friction disc 4 and the friction lining 8 rotate together. Conversely, if the torque transmitted from the flywheel to the torque limiter 100 reaches or exceeds the maximum torque of the torque limiter 100, slippage occurs between the friction disc 4 and the friction lining 8, thereby limiting the torque transmitted to the torque damper 200 to the maximum torque of the torque limiter 100.
[0056] The torque limiter 100 as described above may be assembled in a simple manner. First, an integrally formed input member 110 is provided, which has a first ring 1, a second ring 2 spaced apart from the first ring 1 in the axial direction, and a plurality of connecting bars 7 interconnecting the two, wherein the input member 110 is manufactured by stamping or casting, for example; then, the friction disc 4 is placed on the input member 110 in the axial direction, so that the friction disc 4 is supported on the second ring 2; a pressure ring 3 is provided, the angular position of the pressure ring 3 is adjusted so that the anti-rotation teeth 31 thereof correspond to the gap between the connecting bars 7, and then the pressure ring 3 is moved axially to pass over the first ring 1 so that it is supported on the friction disc 4; a spring washer 5 with a plurality of support teeth 51 is provided, the angular position of the spring washer 5 is adjusted so that the support teeth 51 correspond to the gap between the first teeth 11 of the first ring 1, then the spring washer 5 is moved in the axial direction over the first ring 1 to butt against the pressure ring 3, the spring washer 5 is pressed so that it is compressed in the axial direction, and finally the spring washer 5 is turned until each support tooth 51 is supported by one first tooth 11. Preferably, the support tooth 51 is pressed against the bottom surface of the first groove 12 in the first tooth 11. In addition, the torque damper 200 may be installed on the friction disc 4 first, and then the friction disc 4 may be assembled. Optionally, the torque damper 200 is installed after the torque limiter 100 is assembled.
[0057] If the torque limiter 100 is assembled by the above-described method, the step of riveting the cover of the torque limiter 100 may be omitted, while a friction disc, a pressure ring, and a spring washer may be installed conveniently, which results in reductions of the cost and time spent in assembling the torque limiter 100 and an improvement of the assembly success rate.
[0058]
[0059]
[0060]
[0061] As shown in
[0062] In addition, in the embodiment shown in
[0063] The steps of assembling the torque limiter 100 shown in
[0064]
[0065] Unlike the pressure ring with a second groove shown in
[0066] In the embodiment shown in
[0067] Another difference from the embodiment shown in
[0068] The steps of assembling the torque limiter 100 shown in
[0069] It should be understood that the structures described above and shown in the drawings are only examples of the present disclosure, which may be replaced by other structures exhibiting the same or similar functions for obtaining the desired end result. In addition, it should be understood that an embodiment described above and shown in the drawings should be deemed to merely constitute a non-restrictive example of the present disclosure, and that it may be modified in various manners within the scope defined by the claims.