REMOTELY OPERABLE LIFTING EQUIPMENT
20230382690 · 2023-11-30
Inventors
Cpc classification
E04G21/142
FIXED CONSTRUCTIONS
B66C1/36
PERFORMING OPERATIONS; TRANSPORTING
International classification
B66C1/36
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A clutch for lifting a load with a lifting point includes a body with a cavity with an opening at a side of the body receiving the lifting point into the cavity, a first lever and a second lever. The second lever is movably coupled to the body to move between a close position and an open position to block and unlock the opening. The first lever is movably coupled to the body to move between an engaged position and a disengaged position, in the engaged position the first lever engages the second lever to maintain the second lever in the closed position, and in the disengaged position the second lever is disengaged from the second lever so that the second lever is free to move to the open position. The clutch is releasable from the lifting point by pulling the first lever to move it to the disengaged position.
Claims
1.-56. (canceled)
57. A clutch for use with lifting equipment for lifting a load with a lifting point, the clutch comprising: a body; a coupling to couple the body to the lifting equipment; wherein the body has a cavity with an opening at a side of the body to receive the lifting point into the cavity; a first lever and a second lever; wherein the second lever is movably coupled to the body of the clutch to move between a close position and an open position, in the close position the second lever extends at least partially across the cavity of the body to block the cavity opening to capture the lifting point within the cavity, and in the open position the second lever is moved out of the cavity to unblock the opening to allow the lifting point to be passed into the cavity and out of the cavity via the cavity opening; wherein the first lever is movably coupled to the body to move between an engaged position and a disengaged position, in the engaged position the first lever engages the second lever to maintain the second lever in the closed position, and in the disengaged position the second lever is disengaged from the second lever so that the second lever is free to move to the open position; and a tensioning member, a proximal end of the tensioning member attached to the first lever and a distal end of the tension member adapted for attachment to the lifting equipment; wherein with the lifting point captured in the cavity, and without application of a lifting force to the coupling, pulling the tensioning member: moves the first lever from the engaged position to the disengaged position to allow the second lever to move from the closed position to the open position, and rotates the clutch body relative to the lifting point to release the lifting point from the clutch body.
58. The clutch as claimed in claim 57, wherein the first lever pivots about a pivot point to pivot relative to the body between the engaged and disengaged positions.
59. The clutch as claimed in claim 58, wherein the tensioning member is attached to a distal end of the first lever.
60. The clutch as claimed in claim 58, wherein the pivot point between the first lever and the body is positioned at or adjacent a proximal end of the first lever.
61. The clutch as claimed in claim 58, wherein the pivot point is located towards a side of the body opposite to the cavity opening, so that the lifting point is received in the cavity between the pivot point and the opening.
62. The clutch as claimed in claim 58, wherein the pivot point is located below a central axis of the head of the lifting point.
63. The clutch as claimed in claim 57, wherein the first lever comprises an engagement surface to engage a proximal end of the second lever.
64. The clutch as claimed in claim 63, wherein the engagement surface is located on the first lever between a distal end and a proximal end of the first lever, or between the tensioning member attachment to the first lever and a pivot point of the first lever on the body.
65. The clutch as claimed in claim 57, wherein the first lever comprises a cam surface to contact the second lever so that pressing the first lever against the second lever towards the engaged position causes the second lever to move to the close position.
66. The clutch as claimed in claim 57, wherein in the close position a distal end of the second lever extends at least partially across the cavity of the body to at least partially block the cavity opening.
67. The clutch as claimed in claim 57, wherein the second lever pivots about a pivot point to pivot relative to the body between the close and open positions.
68. The clutch as claimed in claim 67, wherein the pivot point for the second lever is located between a distal end and a proximal end of the second lever, so that the first lever has a first lever arm extending between the pivot point and the proximal end and a second lever arm extending between the pivot point and the distal end.
69. The clutch as claimed in claim 57, wherein the second lever is configured so that with the clutch body rotated to position the cavity opening downwards, the second lever is biased to the open position by gravity.
70. The clutch as claimed in claim 57, wherein the second lever is configured so that with the body rotated to position the lifting eye above the cavity, the second lever is biased to the close position by gravity.
71. The clutch as claimed in claim 57, wherein the clutch comprises a sprung detent to retain the first lever in the engaged position and therefore the second lever in the closed position.
72. The clutch as claimed in claim 57, wherein when the clutch is released from the lifting point the clutch hangs from the tensioning member and first lever.
73. The clutch as claimed in claim 57, the clutch comprising: the cavity configured to receive a head of a member of the lifting point, and a slot extending along the cavity with a closed end and an open end, wherein the open end of the slot is at the cavity opening so that the body is configured to capture the head in the cavity with the member of the lifting point passing through the slot, wherein with the head captured in the cavity and the member of the lifting point at the closed end of the slot, pulling the tensioning member rotates the body relative to the lifting point to traverse the member of the lifting point along the slot to the cavity opening to allow the clutch to be lifted away from the lifting point and release the lifting point from the clutch body.
74. The clutch as claimed in claim 73, wherein the clutch is configured to have a sideways load applied in a direction away from the cavity opening with the member of the lifting point bearing against a closed end of the slot to prevent the clutch body rotating relative to the lifting point.
75. The clutch as claimed in claim 73, wherein the cavity is a head slot extending fully across the body for receiving the head of the lifting point and the slot of claim 17 is a neck slot for receiving the member of the lifting point extending from the head such that the body comprises two spaced apart prongs to support the head of the lifting point during a lifting operation.
76. The clutch as claimed in claim 73 and a said lifting point, wherein the head of the lifting point is a ball, or wherein the head is a cross bar such that the lifting point comprises a T-shaped portion.
77. The clutch as claimed in claim 75 and a said lifting point, wherein the lifting point comprises: two spaced apart side members, the head is a first cross member extending between the two side members, a second cross member extending between the side members, and an elongate member or neck portion extending between the cross members, such that the lifting point presents two apertures to receive the prongs of the clutch body with the head received in the head slot and the neck portion received in the neck slot.
78. The clutch and lifting point as claimed in claim 77, wherein the body of the clutch is sized to fit between the side members of the lifting point without a substantial gap between the body and each side member, so that the clutch is configured to have a sideways load applied orthogonal to the body of the clutch by the body bearing against the side members.
79. The clutch and lifting point as claimed in claim 76, wherein the lifting point comprises an aperture opposite to the head for attaching a strop or lifting chain or the like.
80. A lifting point comprising: two spaced apart side members; a first cross member extending between the two side members; a second cross member extending between the side members; and an elongate member or neck portion extending between the cross members; such that the lifting point presents two apertures located between the side members and the first and second cross members and separated by the elongate member or neck portion to receive prongs of a clutch body of a clutch for lifting a load with the first cross member supported by the prongs.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0155] One or more embodiments of the invention will be described below by way of example only, and without intending to be limiting, with reference to the following drawings, in which:
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BRIEF DESCRIPTION OF PREFERRED EMBODIMENTS OF THE INVENTION
[0187]
[0188] The hook assembly 1 has a body or frame 2 and a hook 3 is pivotally attached to the body. The body may comprise two plates 4 spaced apart and held together by a number of pins or may be otherwise constructed, for example machined from a block. The hook 3 is mounted to the body 2 on a pivot pin 5 and pivots on the body 2 about a pivot axis to move between the closed and open positions. In the illustrated embodiment the hook 3 is received between the two spaced apart plates 4 of the body. A shackle 9 or other lifting component may be fitted to the body to attach the hook assembly 1 to a crane or other equipment.
[0189] The hook assembly 1 is configured to be operated/actuated remotely to move from the closed position to the open position to release a load. For example, once the hook 3 has been actuated to the open position, lifting equipment such as a strop or chain is released from the hook 3.
[0190] The hook assembly 1 comprises a remotely operable release mechanism 6 (
[0191] The release mechanism 6 comprises a locking pin 7 and an actuator 8 such as a motor or other actuator. The actuator allows the locking pin to move between a locked position shown in
[0192] One example remotely operable mechanism 6 is a Fortronics™ remote actuator, provided in Fortronics™ electronic choker systems used in the forestry industry for hauling logs.
[0193] The hook assembly 1 comprises a latch 11 between the hook 3 and the locking pin 7. In the closed position the locking pin 7 engages the latch 11 to act on the latch and hold the latch 11 in an engaged position shown in
[0194] A locking pin support 13 is provided to support the locking pin 7 on an opposite side to contact between the locking pin 7 and the latch 11. The locking pin support 13 is provided on the body 2 of the hook assembly. In the illustrated embodiment the support 13 is provided between the two spaced apart plates 4 of the body 2. In the engaged position, the latch 11 engages the hook 3 to hold the hook 3 in the closed position. In the closed position the hook 3 is positioned for lifting a load. The load is transmitted to the hook body 2 via the latch 11 and locking pin 7 to the body 2 via the locking pin support 13. The locking pin 7 is captured between the latch 11 and the locking pin support 13 so that the pin 7 is in compression. The locking pin 7 is placed in compression and in a zero or near zero shear stress condition. This arrangement configures the hook assembly 1 for lifting heavy loads. In one embodiment, the hook assembly 1 is adapted for lifting loads in excess of 20 tonne, or 30 tonne, or 40 tonne.
[0195] To move the hook 3 to the open position to release a load, the release mechanism 6 is actuated to move the pin 7 or allow the pin 7 to move from the locked position to the unlocked position. In the unlocked position the pin 7 is disengaged from the latch 11. When disengaged from the latch 11 the pin 7 is out of contact with the latch 11. With the pin 7 in the disengaged position the latch 11 can move from the engaged position to the disengaged position to allow the hook 3 to move from the closed position to the open position.
[0196] The latch 11 is pivotally attached to the hook assembly body on a pivot pin 12. With the pin 7 in the unlocked position the latch 11 can pivot between the engaged and disengaged positions. In one embodiment, the latch is biased by a spring 14 towards the engaged position in engagement with the hook 3.
[0197] In the illustrated embodiment, the locking pin 7 axis is parallel to the hook 3 pivot axis. The locking pin 7 axis is parallel to the latch 11 pivot axis. The latch 11 pivot axis is parallel to the hook 3 pivot axis. In the illustrated embodiment, the hook 3 pivot axis is located horizontally between the latch 11 pivot axis and the locking pin 7 pivot axis. The latch 11 pivot axis is located vertically between the locking pin 7 axis and the hook 3 pivot axis.
[0198] As best shown in
[0199] In the illustrated embodiment, the first and second engagement surfaces are angled so that rotation of the hook 3 about the hook pivot axis from the closed position to the open position forces the latch 11 against the locking pin when the locking pin is in the locked position preventing the latch from moving out of engagement with the hook. The first and second engagement surface act as cam surfaces, so that rotation of the hook in the open direction drives rotation of the latch against the locking pin.
[0200] The hook assembly 1 is configured so that the hook assembly 1 cannot be actuated from the closed position to the open position under load. To open the hook assembly 1, an operator removes the weight of the load from the hook by lowering the load to a ground or other support surface. With no load on the hook 1, the release mechanism 6 may be actuated to allow the pin 7 to move from the locked position to the unlocked position. Once the pin is in the unlocked position, the weight of the hook 3 overcomes the spring bias of the latch 11, to allow the hook 3 to move from the closed position to the open position.
[0201] The hook assembly is importantly configured so that the hook cannot move from the closed position to the open position with load applied to the hook. With load applied to the hook assembly 1, the hook 3 applies a force to the latch 11 to press the latch 11 against the locking pin 7. The locking pin 7 is placed in compression between the latch 11 and the locking pin support 13. Friction between the locking pin 7 and the latch 11 and between the locking pin 7 and the support surface 13 holds the locking pin 7 in the locked position to maintain the latch 11 engaged with the hook 3 and retain the hook 3 in the closed position. Even if an operator inadvertently sends a remote signal to the hook assembly actuator 6 to actuate the hook to the open position during a lifting operation, the hook will remain in the closed position due to friction between the locking pin 3 and the latch 11 and locking pin support 13.
[0202] Once load is removed from the hook, the force applied by the hook 3 to the latch 11 and in turn the force applied from the latch 11 to the locking pin 7 resulting from the load is removed. With no load applied to the hook, the spring bias of the locking pin 7 overcomes a friction force between the locking pin 7 and the support surface 13 and the locking pin 7 and the latch 11 resulting from the weight of the hook, and the locking pin 7 is retracted to the unlocked position out of engagement with the latch 11 by the locking pin spring 10. With the locking pin 7 out of engagement with the latch 11, the weight of the hook 3 overcomes the spring bias of the latch 11 so that the hook moves by gravity to the open position, forcing the latch 11 to the disengaged position. In the disengaged position the second engagement surface 16 of the latch is disengaged from the first engagement surface 15 of the hook 3.
[0203] Thus, the hook 3 cannot move when a load lifted by the hook assembly 1 results in a friction force on the locking pin 7 that is more than the spring bias provided by the locking pin spring 10. Thus, the bias of the locking pin spring 10 determines a minimum load condition under which the hook 1 can be actuated to the open position. In one embodiment, the locking pin spring bias is 17 kg, however any desired spring bias may be provided for an intended loading requirement.
[0204] When load is applied to the hook assembly 1, the hook 3 forces the latch 11 against the locking pin 7, so that friction prevents the locking pin retracting, even when the mechanism is actuated to allow the locking pin 7 to move to the unlocked position. When load is released from the hook, the force between the latch 11 and the pin 7 is reduced. Furthermore, with no load on the hook 3, the bias of the latch 11 towards the hook 3 further reduces contact friction between the latch 11 and the locking pin 7. This double action ensures the locking pin 7 will retract under action of the locking pin spring 10 bias effecting a quick release time.
[0205] In some embodiments, the hook assembly 1 is provided with a manual pull cord (19,
[0206] When the hook assembly is in the open position, an operator manually rotates the hook 3 from the open position to the closed position, for example once a lifting strop or chain or other lifting equipment is placed on the hook 3. The latch is biased towards the hook, so that the latch rides over the hook 3 as the hook is rotated to the closed position, until the latch snaps into place in the engagement position once the hook reaches the closed position under action of the latch spring 14. With the latch in the engaged position, an operator may remotely signal the release mechanism to move the locking pin to the locked position. This sets the hook assembly 1 in the closed position ready for a lifting operation.
[0207] A hook assembly according to one or more embodiments includes one or more of the following benefits: [0208] The hook assembly is particularly adapted for lifting heavy loads since the locking pin is in compression and can therefore withstand high loads. [0209] The hook assembly will only release in a no load or near no load situation as determined by the locking pin spring bias. [0210] The hook assembly is mechanically adapted to avoid inadvertent actuation from the close position to the open position during a lifting operation, improving safety. Safety is not dependent on reliability of electronic components/actuator. [0211] Even though the locking pin is biased to the unlocked position, safety during a lifting operation is achieved by the friction override provided by the arrangement of the hook, latch and locking pin interaction. [0212] The hook assembly is simple with few moving parts. [0213] The locking pin is driven to the unlocked position by a spring, not an actuator, so that the locking pin retracts rapidly to the unlocked position. [0214] Rapid and reliable opening of the hook is achieved by the spring bias of the locking pin and the hook opening by gravity under its own weight. [0215] A manual release option may be provided in case of a malfunction of the remote signal release.
[0216] An alternative embodiment is shown in
[0217] The first and second release mechanisms are arranged so that the locking pin 7 of each release mechanism 6A, 6B acts on the latch 11 when in the locked position (shown in
[0218] Providing two release mechanisms as described provides a number of further benefits. In the locked position, each locking mechanism extends for a portion of the width of the hook member, rather than a full width of the hook member. This reduces the force to move the pin to the unlocked position, since the friction between the pin 7 and latch 11 is reduced compared to if the pin extends the full width of the hook member. This results in the actuator 8 and spring being lighter than would otherwise be required. Furthermore, a balanced mechanical arrangement is maintained by having a pin act on the latch from each side. The gap between the pin ends is preferably centred on the hook member 3. Balanced loading of the latch 11 and hook member 3 is preferred, especially for high tonnage hooks, e.g. in excess of 20 tonnes. Having two locking pins also provides redundancy where one pin is sufficiently sized to secure the hook in the closed position.
[0219] Having two release mechanisms 6A, 6B also provides for greater control and prevention of false release activations. While the first and second release mechanisms 6A, 6B may be mechanically and electrically the same, each may be activated by a unique signal/code. Therefore, to release the hook a transmitter must provide two unique codes. A transmitter may have a first control input (e.g. a button) for an operator to activate to release the locking pin 7 of the first release mechanism 6A and a second control input (e.g. a button) for an operator to activate to release the locking pin 7 of the second release mechanism 6B. This eliminates the possibility of a single button operation accidentally actuating the hook member to the open position and inadvertent dropping of a heavy load.
[0220] Additional control inputs may be required. For example, with reference to
[0221] First Clutch Mechanism
[0222] A clutch mechanism or coupling device (herein a clutch) for use with a remotely operable hook assembly is shown in
[0223]
[0224]
[0225] To lift a load, the clutch is coupled to the lifting point 20 and the clutch is attached to the hook 1 via lifting eye 102. The hook is lifted by crane or other lifting apparatus, with the weight of the load taken by the clutch and hook.
[0226] The clutch 101 has a body 103 and a lifting eye 102 or other coupling for attaching the body to the hook. The body has a slot 104 to engage the lifting point member 21. The slot comprises a section that is approximately an ‘inverted U-shape’ or an ‘upside-down J-shape’, herein referred to as an inverted U-shape or U-section. When lifting a panel, the lifting point 21 is received/seated in a closed end of the slot 104 beyond a bend in the inverted U section of the slot. In a lifted position with the lifting member hanging from the clutch the lifting point member 21 extends through the slot. The lifting point member 21 extends laterally across the slot 104. An opposite end of the slot is open through a lower section of the body 104. To exit the slot to be released from the clutch 101, the lifting point 21 must travel upwards along the slot 104 from the closed end to the bend in the inverted U section, pass over the bend in the inverted U section, and travel downwards through the exit section of the slot to the open end of the slot. The exit section of the slot is the portion of the slot between the bend of the inverted U section and the open end of the slot. In some embodiments the exit section of the slot may be substantially vertical.
[0227] The clutch comprises a hook-shaped arm 105. The hook shaped arm is movably coupled to the body of the clutch to move between a first position and a second position. The hook shaped arm moves in a linear or non-linear translation relative to the body (i.e. the arm does not rotate or pivot on a pivot point). The arm is movably mounted to the body above the slot 104. During a lifting operation with the lifting point 21 received in the closed end of the slot 104 the hooked shaped arm 105 is in the first position with a hooked end section of the arm 105 received around the lifting point 21 and an end of the slot, as shown in
[0228] The arm 105 is a release member movable relative to the clutch body to release the lifting point from the clutch body. To release the lifting point 21 from the clutch 101, the hook shaped arm 105 is moved relative to the body 101 and therefore the slot 104 from the first position to the second position shown in
[0229] In the illustrated embodiment the arm 105 is movably coupled to the body 103 via a pin 106 projecting from the arm 105 or body 103 and received in a slot 107 in the body 103 or arm 105. The slot 107 may be linear/straight or may be non-linear/curved to achieve a desired movement of the arm 105 along the slot 104.
[0230] The clutch 101 is adapted for remote operation by a pull cord 110 attached between the arm 105 of the clutch and the hook 1 or crane or other lifting equipment attached to the hook 1. A proximal end of the pull cord is attached to the arm and a distal end is attached to the hook or lifting equipment to which the hook is attached, for example attached to a lifting strop or chain extending between a hook and the clutch. In the illustrated embodiment, the pull cord is attached to the body of the above described hook assembly 1, for example via attachment point 17 shown in
[0231] Once a lifting operation has been completed an operator lowers the hook, clutch and load until the weight of the load is supported by a ground or other surface to remove the weight of the load from the hook 1 and clutch 101. The operator then remotely operates the hook assembly 1 to release the clutch body 103 from the hook assembly 1. For example, the operator actuates the remotely operable hook assembly 1 to release the lifting eye 102 of the clutch 101 from the hook 3 of the hook assembly 1. The lifting eye 102 may fall or drop to one side of the clutch body, as shown in
[0232] The operator then moves the hook away from the clutch 101, with the clutch 101 remaining coupled to the load 30 via the lifting point 21 captured in the closed end of the slot 104 of the clutch. This tensions the pull cord as shown in
[0233] The clutch comprising the body with inverted U-shaped slot, hooked arm and pull cord, when used together with a remotely operated hook, allows for a load to be remotely released from the lifting equipment. An operator is not required to enter an unsafe area to uncouple the lifting equipment from the load.
[0234] The illustrated embodiment further comprises a lever 111 pivotally coupled to the body 103 via a pivot point 112. The lever 111 pivots between a closed position and an open position. In the closed position, as shown in
[0235] The lever 111 is also coupled to the pull cord so that the lever and arm are both operated by the crane or other lifting equipment moving away from the clutch body. The lever therefore may also be considered a release member moveable relative to the clutch body to release the lifting point from the clutch body. As the crane or other lifting equipment moves away from the clutch body, the pull cord is tensioned to rotate the lever to move the lever from the close position to the open position, and move the arm 105 to shift the lifting point 21 from the closed end of the slot 104 beyond the bend in the inverted U section of the slot to the exit section of the slot. As the crane continues to move away from the lifting point the clutch is lifted away from the lifting point, with the lifting point passing along the slot to be released from the clutch.
[0236] In the illustrated embodiment, the pull cord is attached to the lever 111 and passes through a slot/aperture in the arm 105. As the cord 110 is pulled, the cord slides through the arm aperture as the lever is rotated from the closed position to or towards the open position. During rotation of the lever or once the lever is in the open position the lever may engage the arm 105 to move the arm relative to the body 103 as the cord is pulled further, to move the lifting point from the closed end to the exit section of the slot 104. Additionally, or alternatively, the pull cord may comprise a stopper 113 to prevent the pull cord from continuing to pass through the arm aperture and act on the arm to move the arm along the slot 104.
[0237] In some embodiments, the lever engages the arm when the lever is in the closed position to maintain the arm in the first position, so that the arm cannot move out of the first position. The pull cord moves the lever from the closed position towards the open position to disengage the lever from the arm to allow the arm to be moved by the pull cord from the first position to the second position. In some embodiments, in the closed position a first end of the lever engages an engagement surface of the arm to maintain the arm in the first position. When the arm is moved to or towards the second position, a second opposite end of the arm engages the engagement surface of the arm to maintain the arm in the second position.
[0238] The lever rotates in a first direction around the pivot point 112 to move from the closed position to the open position. In the closed position the lever 111 and arm 105 may be configured so that the lever engages or abuts the arm to prevent the lever rotating about the pivot point 112 in a second direction opposite to the first direction, so that the lifting point 21 cannot knock the lever 105 out of the closed position when the clutch is coupled to the lifting point but with no load applied (i.e. coupled to but prior to lifting a load).
[0239] Additionally, or alternatively, the clutch may comprise a biased detent to help retain the lever in the closed position or to require a certain force to move the lever out of the closed position. The illustrated embodiment comprises a sprung projection 114 on the lever, such as a sprung ball bearing, that acts against a corresponding surface of the cutch body. The detent 114 must be depressed to allow the lever to move out of the closed position.
[0240] To couple the clutch to the lifting point, an operator places the clutch over the lifting point so that the lifting point enters the slot 104. The operator moves the arm to allow the lifting point to reach the closed end of the slot, and rotates the lever to the closed position, to capture the lifting point in the slot. The hook is then coupled to the clutch body, for example via the clutch lifting eye. If not already attached the operator attaches the pull cord between the arm and the hook 1 for subsequent release of the clutch. The crane or other lifting equipment can then lift the load via the lifting point 21, clutch 101 and hook assembly 1.
[0241] The clutch 101 when used together with the lifting point 20 may be used to lift an object such as a concrete panel from an initial orientation (horizontal panel) in which the lifting point member 21 is vertical to a lifted orientation (vertical panel) in which the lifting point member 21 is horizontal with the lifted object hanging from the clutch. The body 103 of the clutch is sized to fit between the side members of the frame 23 of the lifting point 20 without a substantial gap between the body 103 and each side member of the frame 23 of the lifting point, as shown in
[0242] Second Clutch Mechanism
[0243] A clutch mechanism (herein a clutch) for use with a remotely operable hook assembly is shown in
[0244]
[0245] The clutch 201 has a body 203 and a lifting eye 202 or other coupling for attaching the body to the hook. The body has a cavity 205 with an opening 206 at a side (front side) of the body 203 to receive the head of the lifting point into the cavity, and a slot 204 to receive the member of the lifting point. The slot 204 extends along the cavity between the cavity 205 and an outside of the clutch body 203 so that with the lifting point 40 received in the body, the head 42 is captured in the cavity 205 with the member 41 of the lifting point 40 passing through the slot 204. The slot 204 extends from the cavity 205 and is open to the side and bottom of the clutch body. The slot extends from the cavity opening 206 to a closed end of the cavity 205. The slot 204 is on an opposite side of the cavity 205 to the lifting eye 202, so that when the clutch is lifted by the lifting eye 202 the slot 204 is below the cavity 205. The closed end of the cavity is at least partially below the cavity opening when the clutch is oriented vertically with the lifting eye 202 above the cavity 205.
[0246] As best shown in
[0247] As shown in
[0248] When lifting the clutch vertically via the lifting eye 212, the opening 206 is oriented to the side of the body 203 and the elongate member 41 of the lifting point 40 extends from the slot 204 below the lifting eye 202. The clutch body is configured so that when the clutch is lifted vertically by the lifting eye 202, the lifting point 40 is captured in the cavity 205 and extends through the slot 204 vertically below the lifting eye 202.
[0249] The clutch has a first lever 211 and a second lever 212. The second lever 212 is movably coupled to the body of the clutch to move between a close position shown in
[0250] The first lever 211 is movably coupled to the body 203 to move between an engaged position as shown in
[0251] The clutch 201 is adapted for remote operation by a pull cord 210 (
[0252] The pull cord 210 is attached to a distal end of the first lever 211. The pivot point 215 between the first lever 211 and the body 203 is positioned at or adjacent a proximal end of the first lever 211. The first lever 211 comprises an engagement surface 216 (
[0253] Once a lifting operation has been completed an operator lowers the hook 1, clutch 201 and load 30 until the weight of the load is supported by a ground or other surface to remove the weight of the load from the hook 1 and clutch 201. The operator then remotely operates the hook assembly 1 to release the clutch body 203 from the hook assembly 1. For example, the operator actuates the remotely operable hook assembly 1 to release the lifting eye 202 of the clutch 201 from the hook 3 of the hook assembly 1. The lifting eye 202 may fall or drop to one side of the clutch body.
[0254] The operator then moves the hook away from the clutch 201, with the clutch 201 remaining coupled to the load via the lifting point 40 captured in the clutch body 203. This tensions the pull cord 210 to pull on the distal end of the first lever 211. As the crane or other lifting equipment continues to move away from the load, the pull cord pulls the first lever 211 outwards from the clutch body 203 and out of engagement with the second lever 212, as shown in
[0255] The clutch 201 with pull cord 210 when used together with a remotely operated hook 1, allows for a load fitted with a lifting point 40 comprising a bar/elongate member 41 with an enlarged head 42 to be remotely released from the lifting equipment. An operator is not required to enter an unsafe area to uncouple the lifting equipment from the load. Typically, the elongate member 41 of the lifting point is in a vertical orientation during a lifting operation.
[0256] The clutch 201 may comprise a biased detent to help retain the first lever 211 in the engaged position and therefore the second lever 212 in the closed position. The illustrated embodiment the detent comprises a sprung projection 214 on the first lever or clutch body, such as a sprung ball bearing, that acts against a corresponding surface of the other one of the first lever 211 and clutch body 203. The detent 214 must be depressed to allow the first lever to move out of the engaged position.
[0257] To couple the clutch 201 to the lifting point 40, an operator places the clutch 201 over the lifting point 40 with the first lever in the disengaged position and the second lever in the open position, so that the head 42 of the lifting point 40 enters the cavity 205 with the elongate member 41 of the lifting point extending through the cavity opening 206. The second lever 212 is configured so that with the clutch body rotated to position the cavity opening downwards to receive the lifting point the second lever 212 is biased to the open position by gravity. The first arm 212a of the second lever 212 may be accessible to allow the operator to move the second lever. The operator rotates the clutch body onto the lifting point 40 as shown in
[0258]
[0259] Third Clutch Mechanism
[0260]
[0261] The clutch 1201 is configured for use with an alternative lifting point 140 to the lifting points 40 and 40a described above. The lifting point 140 as best shown in
[0262] To allow the head 142 of the lifting point 140 to be received in the clutch body, the cavity 1205 extends fully across the clutch body to be open to each side of the clutch body 1203. Once captured in the cavity or head slot 1205, the head 142 of the lifting point extends laterally across the head slot 1205, and the neck member 141 of the lifting point extends through the neck slot 204. Since the neck slot 204 extends partially across the clutch body, the head slot 1205 has a width greater than a width of the neck slot 204.
[0263] To couple the clutch 1201 to the lifting point 140, an operator places the clutch 1201 over the lifting point 140 so that the head 142 of the lifting point 140 is received in the cavity or head slot 1205 with the elongate member or neck portion 141 of the lifting point extending through the neck slot 204. To receive the lifting point in the clutch body the operator may rotate the clutch body 1203 to bias and move the second lever to the open position by gravity (
[0264] Once a lifting operation has been completed an operator lowers the hook 1, clutch 1201 and load until the weight of the load is supported by a ground or other surface to remove the weight of the load from the hook 1 and clutch 1201. The operator then remotely operates the hook assembly 1 to release the release the lifting eye 202 of the clutch 1201 from the hook assembly 1.
[0265] The operator then moves the hook away from the clutch 1201, with the clutch 201 remaining coupled to the load via the lifting point 140 captured in the clutch body 1203. This tensions the pull cord 210 (not shown in
[0266] With particular reference to
[0267] A bottom end of the side plates 123 may present a base for fixing the lifting point 140 to an object to be lifted, for example the ends of the members 123 may be embedded in a concrete panel during manufacture of the concrete panel. The side members 123 may include an aperture 44 for attaching a strop, as described above for lifting point 40a.
[0268] The clutches 201, 1201 when coupled to a lifting point comprising a member with enlarged head (such as a lifting point with a T shaped portion) are configured to take a sideways load. The member 41, 141 of the lifting point 40, 140 received through the slot 204 provides a benefit whereby a sideways load may be applied to the clutch 201, 1201 in a direction away from the cavity or slot opening 206, 1206, as indicated by direction L1 in
[0269] One skilled in the art will appreciate that clutch 1201 may be used with a lifting point without a T portion, such as the lifting point 20 shown in
[0270] The lifting point 141 may be preferred where a sideways load orthogonal to sideways load L1 is required, e.g. load directions L3 indicated in
[0271]
[0272] A clutch according to one or more embodiments includes one or more of the following benefits: [0273] The lifting point is positively captured in the closed clutch by a lever at least partially blocking the lifting point releasing from the clutch, so that the lifting point cannot be removed from the clutch, even without the weight of the load taken up by the clutch. [0274] The clutch is remotely operated by a pull cord attached between the clutch and the remotely operable hook or other lifting equipment attached to the hook. This makes the clutch remotely operable together with the hook by simply moving the hook away from the clutch once released from the clutch body. No intervention by a person on the ground is required, with the clutch being operated by the crane operator. [0275] The clutch is easy to use and is easily coupled to the lifting point. [0276] With the clutch coupled to the lifting point the clutch provides for some movement of the clutch on the lifting point, i.e. the clutch is not rigidly fixed to the lifting point. This makes the clutch easier to use. [0277] The clutch may be used with a sideways load applied, so that the clutch can be used in a single lifting operation to lift from a horizontal orientation to a vertical orientation.
[0278] Remotely Operable Tensioning Mechanism
[0279]
[0280] With reference to
[0281] The remotely operable tensioning mechanism comprises a body or frame 402 with coupling 403 to attach the body or frame 402 to the lifting apparatus. In the illustrated embodiment, the rope 401 is attached between the coupling 403 and the crane block. For example, the coupling 403 may be a lifting eye. An actuator 404 is mounted to the body or frame 402. The clutch pull cord 110, 210 is coupled to the actuator 404. The actuator 404 is remotely operable to apply tension to the clutch pull cord 110, 210 to move the clutch release member 105, 211 and remotely release the clutch body 103, 203 from the lifting point 21, 41. In one embodiment the actuator 404 is remotely operated by a coded digital UHF radio signal, however an alternative known remote communication signal may be used, whether wireless or via hardwired cable connected between the actuator and a remotely located operator control device.
[0282] In the illustrated embodiment the remotely operable actuator 404 comprises a spool 405 and a drive mechanism 406 such as motor to drive rotation of the spool 405. The drive is operated upon receipt of a remote signal. The clutch pull cord 110, 210 is coupled to the spool 405 so that rotation of the spool applies tension to the pull cord, to thereby apply tension to the clutch release member 105, 211 and release the clutch 101, 201 from the lifting point 21, 41.
[0283] The clutch pull cord 110, 210 may be wound onto the spool 405. A length of the pull cord may be unwound from the spool to be coupled to the clutch release member 105, 211. The drive mechanism 406 is remotely operated to rotate the spool 405, to wind the pull cord 110, 210 onto the spool 405 to apply tension to the clutch release member 105, 211 and release the clutch 101, 201 from the lifting point. The tensioning mechanism may comprise a cord (tensioning member) wound onto the spool 405. In use a length of the tensioning mechanism cord is unwound from the spool 405 and coupled to the clutch pull cord 110, 210 or the clutch release member to couple the clutch pull cord to the spool. A signal is sent to the remotely operable tensioning mechanism to remotely operate the drive 406 to rotate the spool 405 to wind the tensioning mechanism cord onto the spool, to apply tension to the clutch release member via the pull cord 110, 210 and release the clutch 101, 201 from the lifting point 21, 41.
[0284] Other remotely operable actuator arrangements may be used. For example, the remotely operable actuator 404 may comprise a linear actuator actuatable between a first position and a second position (for example an extended position and a retracted position). The clutch tensioning member is coupled to the linear actuator. The tensioning member may be coupled to the linear actuator via a gear or other mechanism to provide a mechanical advantage between the linear actuator and the pull cord. A signal is sent to the remotely operable tensioning mechanism to remotely operate the actuator to move from the first position to the second position to apply tension to the clutch pull cord 110, 210 to release the clutch from the lifting point.
[0285]
[0286] In the system of
[0287] In
[0288] With reference to
[0289] A method for lifting a load comprising a lifting point with a lifting apparatus such as a crane is now described. The method comprises coupling a clutch 101, 201, 1201 to a lifting point 20, 40, 40a, 140 of the load with the clutch attached to the lifting apparatus, for example via lifting equipment such as a lifting chain and hook. The method further comprises attaching a remotely operable tensioning mechanism 400, 1400 between the lifting apparatus and the clutch tensioning member 110, 210. The lifting apparatus is then used to lift the load coupled to the lifting apparatus via the clutch. Once the lift has been completed the load is set down to remove tension from the clutch coupling 102, 202. A signal is then sent to the remotely operable tensioning mechanism 400, 1400 to apply tension to the clutch tensioning member 110, 210 to move the clutch release member 105, 211 and release the clutch body 103, 203 from the lifting point. The lifting apparatus then moves away from the load to move the released clutches away from the lifting point. Where the load comprises two or more lifting points, a clutch 101, 201 is attached to each lifting point, and the remotely operable tensioning mechanism 1400 is attached between the lifting apparatus and the clutch tensioning member 110, 210 of each clutch 101, 201. At the completion of the lift and with tension removed from the clutch couplings 102, 202, a remote signal is sent to the remotely operable tensioning mechanism 1400 to apply tension to the clutch tensioning member of each said clutch to move the clutch release member and release the clutch body of each clutch from each respective lifting point. Further detailed aspects of the method for lifting a load are set out above with reference to the systems of
[0290] The invention may also be said broadly to consist in the parts, elements and features referred to or indicated in the specification of the application, individually or collectively, in any or all combinations of two or more of said parts, elements or features.
[0291] Where in the foregoing description reference has been made to integers or components having known equivalents thereof, those integers are herein incorporated as if individually set forth.
[0292] It should be noted that various changes and modifications to the presently preferred embodiments described herein will be apparent to those skilled in the art. Such changes and modifications may be made without departing from the spirit and scope of the invention and without diminishing its attendant advantages. It is therefore intended that such changes and modifications be included within the present invention.