MEDICAL DEVICE INCLUDING A TUBE
20230380676 · 2023-11-30
Assignee
Inventors
Cpc classification
A61M2207/00
HUMAN NECESSITIES
International classification
A61B1/267
HUMAN NECESSITIES
A61B1/00
HUMAN NECESSITIES
A61B1/05
HUMAN NECESSITIES
Abstract
A main tube (2) has a first lumen (3) with a proximal end (5) and a distal end (6) to be placed inside a body cavity. An outer wall (7) encloses the first lumen and a dedicated camera lumen (4). A camera module is arranged at the distal end of the first lumen. An image transmission cable attached to the camera module extends through the camera lumen to connect to an image display device. A separately manufactured tip housing (20) is mounted on the main tube at the distal end of the first lumen. The tip housing forms a tip extension (23) of the first lumen and a tip extension (24) of the camera lumen. The tip extension of the first lumen has an open end (25), and the camera module is arranged at least partly in the tip extension of the camera lumen.
Claims
1-21. (canceled)
22. A medical device including: a main tube having an outer wall, a distal end, a first lumen, a flush lumen and a camera lumen, the first lumen having a proximal end and a distal end, the camera lumen having a proximal end and a distal end, the outer wall enclosing the first lumen, the camera lumen extending within the outer wall, and the flush lumen extending within the outer wall; a tip housing separately manufactured from the main tube, the tip housing comprising a proximal end, a distal end, a tubular housing part extending from the proximal end to the distal end, a first lumen extension having an open end, a camera lumen extension, a flush lumen extension and a flush outlet configured to discharge fluid received from the flush lumen through the flush lumen extension, the first lumen extension extending distally from the first lumen, the camera lumen extension extending distally from the camera lumen, the flush lumen extension axially aligned with and extending distally from the flush lumen, the tubular housing part enclosing the first lumen extension and the camera lumen extension, the flush lumen extension extending between an outer surface and an inner surface of the tubular housing part with the flush outlet extending between the flush lumen extension and the inner surface, and the proximal end of the tip housing mounted at the distal end of the main tube; a camera module arranged at least partly in the camera lumen extension of the tip housing, the flush outlet located distally of the camera module; and a camera housing affixing the camera module in the camera lumen extension.
23. The medical device of claim 22, wherein the tubular housing part comprises a proximal end and a distal end, wherein the tip housing comprises a flush pipe aligned with the flush lumen extension and extending proximally of the proximal end of the tubular housing part, the flush pipe configured to engage the flush lumen of the main tube.
24. The medical device of claim 22, wherein the main tube has a second lumen having a proximal end and a distal end, wherein the second lumen is enclosed by the outer wall, and wherein the tip housing comprises a second lumen extension axially aligned and extending distally from the second lumen.
25. The medical device of claim 24, further comprising a distal tube mounted onto the distal end of the tip housing, wherein the distal tube and the tip housing comprise different materials.
26. A medical device including: a main tube having an outer wall, a distal end, a first lumen and a camera lumen, the first lumen having a proximal end and a distal end, the camera lumen having a proximal end and a distal end, the outer wall enclosing the first lumen, and the camera lumen extending within the outer wall; a tip housing separately manufactured from the main tube, the tip housing comprising a proximal end, a distal end, a tubular housing part extending from the proximal end to the distal end, a first lumen extension having an open end, and a camera lumen extension, the first lumen extension extending distally from the first lumen, the camera lumen extension extending distally from the camera lumen, the tubular housing part enclosing the first lumen extension and the camera lumen extension, and the proximal end of the tip housing mounted at the distal end of the main tube; and a camera module arranged at least partly in the camera lumen extension of the tip housing.
27. The medical device of claim 26, further comprising a camera housing affixing the camera module in the camera lumen extension.
28. The medical device of claim 27, wherein the camera housing extends in a longitudinal direction and comprises a proximal end and a distal end, wherein the camera housing includes a tubular housing part at least partly surrounding the camera module and a distal end wall, wherein the tubular housing part and the distal end wall are integrally moulded and form one single housing element, and wherein the tubular housing part fits tightly into the camera lumen extension.
29. The medical device of claim 26, wherein the main tube comprises a flush lumen enclosed by the outer wall, wherein the tip housing comprises a flush lumen extension aligned with and extending distally from the flush lumen, the tubular housing part enclosing the flush lumen extension and comprising a flush outlet configured to discharge fluid received from the flush lumen through the flush lumen extension.
30. The medical device of claim 29, wherein the flush lumen is intermediate the proximal end and the distal end of the tip housing and configured to discharge flushing fluid distally of a distal end of the camera housing.
31. The medical device of claim 29, wherein the tubular housing part comprises a proximal end and a distal end, wherein the tip housing comprises a flush pipe aligned with the flush lumen extension and extending proximally of the proximal end of the tubular housing part, the flush pipe configured to engage the flush lumen of the main tube.
32. The medical device of claim 26, wherein the main tube comprises an anesthetic lumen enclosed by the outer wall, wherein the tip housing comprises an anesthetic lumen extension aligned with and extending distally from the anesthetic lumen, wherein the tip housing comprises an anesthetic outlet port, and wherein the anesthetic lumen extension is in fluid communication with the anesthetic outlet port to discharge an anesthetic received from the anesthetic lumen through the anesthetic lumen extension.
33. The medical device of claim 32, wherein the tip housing comprises an anesthetic pipe aligned with the anesthetic lumen extension and extending proximally of the proximal end of the tubular housing part, the anesthetic pipe configured to engage the anesthetic lumen of the main tube.
34. The medical device of claim 26, wherein the main tube comprises a second lumen having a proximal end and a distal end, wherein the second lumen is enclosed by the outer wall, and wherein the tip housing comprises a second lumen extension axially aligned and extending distally from the second lumen.
35. The medical device of claim 34, further comprising a distal tube mounted onto the distal end of the tip housing.
36. The medical device of claim 35, wherein the distal tube is provided with a second inflatable cuff, wherein the main tube has a second cuff lumen enclosed by the outer wall, wherein the tip housing forms a tip extension of the second cuff lumen, wherein the distal tube forms a distal second cuff lumen enclosed by an outer wall of the distal tube, and wherein the distal second cuff lumen of the distal tube connects the tip extension of the second cuff lumen and the second inflatable cuff.
37. The medical device of claim 36, wherein the tip extension of the second cuff lumen is provided with a first protruding pipe arranged at the proximal end of the tip housing and engaging the second cuff lumen of the main tube, and wherein the tip extension of the second cuff lumen is provided with a second protruding pipe arranged at the distal end of the tip housing and engaging proximal end of the distal second cuff lumen of the distal tube.
38. The medical device of claim 35, wherein the distal end of the tip housing has a distal junction interface fitting an abutment surface of the distal tube, wherein said abutment surface includes at least an end face of the outer wall of the distal tube, wherein the distal junction interface forms a groove with said abutment surface of the distal tube, and wherein said groove contains hardened glue.
39. The medical device of claim 36, wherein the second lumen extension, at the distal end of the tip housing, is provided with a protruding pipe engaging the proximal end of the further extension of the second lumen formed in the distal tube.
40. The medical device of claim 26, wherein the proximal end of the tip housing has a proximal junction interface fitting an abutment surface of the main tube, wherein said abutment surface includes at least an end face of the outer wall of the main tube, wherein the proximal junction interface forms a groove with said abutment surface of the main tube, and wherein said groove contains hardened glue.
41. The medical device of claim 26, wherein the first lumen extension, at the proximal end of the tip housing, is provided with a proximally protruding pipe engaging the distal end of the first lumen.
42. A system including a medical device according to claim 26 and a monitor or image display device communicatively connectable to the medical device.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0029] The disclosure will now be explained in more detail below by means of examples of embodiments with reference to the very schematic drawing, in which
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[0054] In the following description, corresponding elements of illustrated prior art devices as well as of described embodiments of the present disclosure, are denoted by corresponding reference numerals.
DETAILED DESCRIPTION
[0055]
[0056] In use, the first inflatable cuff 59 is arranged in the trachea and the second inflatable cuff 60 is arranged in the left or right bronchus. Thereby, each bronchus may be ventilated separately in a well-known manner. The endotracheal tube may for instance be made of plastic, rubbers, e.g. butyl rubber, natural rubber or nitrile rubber, latex, neoprene, isoprene, polymers or silicones. The endotracheal tube may be made of Poly vinyl chloride (PVC) (with plasticizer), Thermoplastic elastomer (TPE), e.g. Styrene ethylene butylene styrene (SEBS), Styrene butylene styrene (-SBS), Thermoplastic Polyurethanes (TPU) or Thermoplastic vulcanizates (TPV). Most TPVs are binary blends of polyolefins and thermoplastic diene elastomers. Other elastomers sometimes used in TPVs include butyl rubber, natural rubber or nitrile rubber blended with iPP. Alternatively, blends of one or more of these materials may be used for producing the medical device, such as a catheter or endotracheal tube.
[0057] The endotracheal tube may be a single use product. The different lumens may be co-extruded in the tube 2.
[0058] The endotracheal tube 2 furthermore includes a camera module arranged and preferably fixed in a dedicated camera lumen 4 at a distal end 9 thereof. The camera module is arranged in said lumen of the tube 2 at the distal end of the tracheal lumen 3 in order to visualise the tracheal carina and the distal end of the bronchial lumen during its insertion into the left or right bronchus.
[0059] Furthermore, by means of a flush connection 62, a distal end wall of a camera housing including the camera module may be flushed via flush openings 63 formed in the tube 2, as best seen in
[0060] In the prior art double lumen endotracheal tube 2 illustrated in
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[0062] In an embodiment of the present disclosure, the tube 2 of the prior art medical device 1 illustrated in
[0063] According to the present disclosure, the medical device 1 includes a tube 2 as illustrated in
[0064] The medical device 1 according to the present disclosure furthermore includes a separately manufactured tip housing 20 (mentioned in the preceding paragraph) having a tubular housing part 20a extending between a proximal end 21 and a distal end 22, as seen in
[0065] By arranging the camera housing 14 in a tip housing 20 mounted as an extension on the main tube 2, the tip housing 20 may be manufactured separately by other manufacturing techniques than extrusion, thereby forming the tip extension 24 of the camera lumen 4 precisely for fast, easy and correct positioning of the camera module 10, and thereby forming other necessary details, such as flushing channels, without manual adaptation during assembly.
[0066] As illustrated in
[0067] As seen in
[0068] In an embodiment of the present disclosure, the main tube 2 of the medical device 1, as illustrated in
[0069] Furthermore, in the embodiment illustrated in
[0070] In the embodiment illustrated in
[0071] In an embodiment of the present disclosure, the distal tube 40 of the medical device 1 as illustrated in
[0072] As further seen in
[0073] According to the present disclosure, the camera module 10 may be fixed in the tip extension 24 of the camera lumen 4 by means of a camera housing 14 as illustrated in
[0074] Thereby, precise mounting of the camera module 10 in the tip extension 24 may be facilitated in that the tight fit between the tubular housing part 17 and the tip extension 24 may ensure precise positioning of the camera module 10 in the tip extension 24 without any adjustments being necessary. Although it may be preferred that the tubular housing part 17 has a circular cross-section as illustrated in the figures, any tubular form is possible. For instance, the cross-section of the tubular housing part 17 may have any suitable rounded form, such as oval or elliptic. The cross-section of the tubular housing part 17 may also have other forms, such as polygonal form, in particular a triangular, square, rectangular, pentagonal, hexagonal, heptagonal, or octagonal form or any suitable form.
[0075] Preferably, the tip housing 20 is made by moulding, such as injection moulding, or 3D printing. Thereby, it may be ensured that the tip extension 24 of the camera lumen 4 may be formed precisely for fast, easy and correct positioning of the camera module, and thereby also forming other necessary details, such as flushing channels, without manual adaptation during assembly.
[0076] As illustrated in
[0077] Comparing
[0078] According to the present disclosure, the medical device 1 is a catheter, preferably an airway device, and preferably an endotracheal tube. Furthermore according to the present disclosure, a system may include a medical device as described and including a monitor or image display device 68 connected to the image transmission cable 13 directly or via a wireless connection as seen in the prior art prior art double lumen endotracheal tube 2 illustrated in
[0079] The following items correspond to the original claims. [0080] 1. A medical device in the form of an airway device including a main tube having at least a first lumen and a dedicated camera lumen, the first lumen having a proximal end and a distal end, the distal end being adapted to be placed inside a body cavity during use of the medical device, the tube having an outer wall enclosing at least the first lumen and the camera lumen, the camera lumen having a proximal end and a distal end, a camera module including at least an image sensor and one or more light sources being arranged at the distal end of the first lumen, and an image transmission cable attached to the camera module extending through at least part of the camera lumen in order to connect to an image display device, wherein a separately manufactured tip housing has a proximal end and a distal end, wherein the proximal end of the tip housing is mounted on the main tube at the distal end of the first lumen, wherein the tip housing forms a tip extension of the first lumen and a tip extension of the camera lumen, wherein the tip extension of the first lumen has an open end, and wherein the camera module is arranged at least partly in the tip extension of the camera lumen. [0081] 2. A medical device according to item 1, wherein the main tube has a flush lumen enclosed by the outer wall, wherein the flush lumen has a proximal end and a distal end, wherein the tip housing forms a tip extension of the flush lumen, and wherein the tip extension of the flush lumen communicates with at least one flush outlet directed at a lens end of the camera module. [0082] 3. A medical device according to item 2, wherein the camera module is fixed in the tip extension of the camera lumen by means of a camera housing, and wherein the at least one flush outlet forms part of the camera housing. [0083] 4. A medical device according to item 2 or 3, wherein the tip extension of the flush lumen is provided with a proximally protruding pipe engaging the flush lumen of the main tube. [0084] 5. A medical device according to any one of the preceding items, wherein the main tube is provided with a first inflatable cuff, wherein the main tube has a first cuff lumen enclosed by the outer wall and communicating with the first inflatable cuff, wherein the first cuff lumen has a proximal end and a distal end, and wherein the distal end of the first cuff lumen is closed by means of a sealing plug arranged on the proximal end of the tip housing. [0085] 6. A medical device according to any one of the preceding items, wherein the main tube has an anesthetic lumen enclosed by the outer wall, wherein the anesthetic lumen has a proximal end and a distal end, wherein the tip housing forms a tip extension of the anesthetic lumen, and wherein the tip extension of the anesthetic lumen communicates with at least one anesthetic outlet port. [0086] 7. A medical device according to item 6, wherein the tip extension of the anesthetic lumen is provided with a proximally protruding pipe distally engaging the anesthetic lumen of the main tube. [0087] 8. A medical device according to any one of the preceding items, wherein the main tube has a second lumen having a proximal end and a distal end, wherein the second lumen is enclosed by the outer wall, wherein the tip housing forms a tip extension of the second lumen. [0088] 9. A medical device according to item 8, wherein a distal tube is mounted on the distal end of the tip housing, thereby forming a further extension of the second lumen. [0089] 10. A medical device according to item 9, wherein the distal tube is provided with a second inflatable cuff, wherein the main tube has a second cuff lumen enclosed by the outer wall, wherein the tip housing forms a tip extension of the second cuff lumen, wherein the distal tube forms a distal second cuff lumen enclosed by an outer wall of the distal tube, and wherein the distal second cuff lumen of the distal tube connects the tip extension of the second cuff lumen and the second inflatable cuff. [0090] 11. A medical device according to item 10, wherein the tip extension of the second cuff lumen is provided with a first protruding pipe arranged at the proximal end of the tip housing and engaging the second cuff lumen of the main tube, and wherein the tip extension of the second cuff lumen is provided with a second protruding pipe arranged at the distal end of the tip housing and engaging proximal end of the distal second cuff lumen of the distal tube. [0091] 12. A medical device according to any one of the preceding items, wherein the camera module is fixed in the tip extension of the camera lumen by means of a camera housing extending in a longitudinal direction and having a proximal end and a distal end, wherein the camera housing includes a tubular housing part at least partly surrounding the camera module and a distal end wall, wherein the tubular housing part and the distal end wall are integrally moulded and form one single housing element, and wherein the tubular housing part fits tightly into the tip extension of the camera lumen of the tube. [0092] 13. A medical device according to any one of the preceding items, wherein the tip housing is made by moulding, such as injection moulding, or 3D printing. [0093] 14. A medical device according to any one of the preceding items, wherein the proximal end of the tip housing has a proximal junction interface fitting an abutment surface of the main tube, wherein said abutment surface includes at least an end face of the outer wall of the main tube, wherein the proximal junction interface forms a groove with said abutment surface of the main tube, and wherein said groove contains hardened glue. [0094] 15. A medical device according to any one of the preceding items, wherein the tip extension of the at least first lumen, at the proximal end of the tip housing, is provided with a proximally protruding pipe engaging the distal end of the at least first lumen of the main tube. [0095] 16. A medical device according to any one of the items 9 to 11, wherein the distal end of the tip housing has a distal junction interface fitting an abutment surface of the distal tube, wherein said abutment surface includes at least an end face of the outer wall of the distal tube, wherein the distal junction interface forms a groove with said abutment surface of the distal tube, and wherein said groove contains hardened glue. [0096] 17. A medical device according to any one of the items 9 to 11 or 16, wherein the tip extension of the second lumen, at the distal end of the tip housing, is provided with a protruding pipe engaging the proximal end of the further extension of the second lumen formed in the distal tube. [0097] 18. A medical device according to any one of the preceding items, wherein the medical device is a catheter. [0098] 19. A medical device according to any one of the preceding items, wherein the camera module is fixed in the tip extension of the camera lumen. [0099] 20. A medical device according to any one of the preceding items, wherein the medical device is an endotracheal tube. [0100] 21. A system including a medical device according to any one of the preceding items, wherein the system includes a monitor or image display device connected to the image transmission cable directly or by means of a wireless connection.
LIST OF REFERENCE NUMBERS
[0101] 1 medical device [0102] 2 main tube [0103] 3 first lumen of tube [0104] 4 camera lumen [0105] 5 proximal end of first lumen [0106] 6 distal end of first lumen [0107] 7 outer wall of tube [0108] 8 proximal end of camera lumen [0109] 9 distal end of camera lumen [0110] 10 camera module [0111] 11 flush lumen of main tube [0112] 12 distal end of flush lumen of main tube [0113] 13 image transmission cable [0114] 14 camera housing [0115] 15 proximal end of camera housing [0116] 16 distal end of camera housing [0117] 17 tubular housing part of camera housing [0118] 18 distal end wall of camera housing [0119] 19 single housing element formed by tubular housing part and distal end wall [0120] 20 tip housing [0121] 21 proximal end of tip housing [0122] 22 distal end of tip housing [0123] 23 tip extension of first lumen [0124] 24 tip extension of camera lumen [0125] 25 open end of tip extension of first lumen [0126] 26 tip extension of flush lumen [0127] 27 flush outlet [0128] 28 lens end of camera housing [0129] 29 protruding pipe of tip extension of flush lumen [0130] first cuff lumen of main tube [0131] 31 proximal end of first cuff lumen [0132] 32 distal end of first cuff lumen [0133] 33 sealing plug of tip housing [0134] 34 anesthetic lumen of main tube [0135] distal end of anesthetic lumen of main tube [0136] 36 tip extension of anesthetic lumen [0137] 37 anesthetic outlet port [0138] 38 protruding pipe of tip extension of anesthetic lumen [0139] 39 tip extension of second lumen of main tube [0140] distal tube [0141] 41 second cuff lumen of main tube [0142] 42 tip extension of second cuff lumen [0143] 43 proximal portion of camera housing [0144] 44 proximal end of tubular housing part [0145] distal end of tubular housing part [0146] 46 proximal end of proximal portion [0147] 47 distal end of proximal portion [0148] 48 tapering part of proximal portion [0149] 49 outer cylindrical surface of tubular housing part [0150] distal second cuff lumen of distal tube [0151] 51 outer wall of distal tube [0152] 52 second lumen of main tube [0153] 53 proximal end of second lumen [0154] 54 distal end of second lumen [0155] further extension of second lumen [0156] 56 first protruding pipe of tip extension of second cuff lumen [0157] 57 second protruding pipe of tip extension of second cuff lumen [0158] 58 protruding pipe of tip extension of first lumen [0159] 59 first inflatable cuff [0160] 60 second inflatable cuff [0161] 61a, 61b pilot balloon with one-way valve [0162] 62 flush connection [0163] 63 flush opening [0164] 64 flush channel [0165] 65 proximal junction interface of tip housing [0166] 66 abutment surface of main tube [0167] 67 groove [0168] 68 monitor or image display device [0169] 69 distal junction interface of distal end of tip housing [0170] 70 abutment surface of distal tube [0171] 71 end opening of distal second cuff lumen [0172] 72 tapering end part of camera lumen