Connection housings for single-pair Ethernet cables and associated wired Ethernet networks
20230387611 · 2023-11-30
Inventors
Cpc classification
H01R4/2433
ELECTRICITY
H01R11/11
ELECTRICITY
International classification
H01R4/2433
ELECTRICITY
Abstract
A connection housing has a main pair and a secondary pair of electrical contacts on a printed circuit board (22), each pair having a first (24.sub.1, 24.sub.2) and a second (25.sub.1, 25.sub.2) electrical contact. A first set (26.sub.1) of conductive tracks electrically couples the first contacts of the main (23.sub.1) and secondary (23.sub.2) pairs, and a second set (26.sub.2) of tracks electrically couples the second contacts of the main and secondary pairs. The contacts of the main pair are two perforation or insulation displacement contacts receiving transversally and directly connecting two insulated conductors of a same main single-pair Ethernet cable (1a) entering and exiting from the housing through two main ways (27.sub.1, 27.sub.2) for access to the housing. The contacts of the secondary pair (23.sub.2) electrically connect two insulated conductors of a same secondary Ethernet cable (1b) linked through a secondary way (27.sub.3) for access to the housing.
Claims
1. A connection housing for single-pair Ethernet cables, said connection housing comprising: a base and a removable cover delimiting with the base an internal housing; at least one printed circuit board extending in the internal housing parallel to the base; at least one main pair of electrical contacts and a first secondary pair of electrical contacts borne by said at least one printed circuit board, each pair of electrical contacts comprising a first electrical contact and a second electrical contact; a first set of conductive tracks borne by said at least one printed circuit board and electrically coupling the first electrical contacts of the first main pair and of the first secondary pair, and a second set of conductive tracks borne by said at least one printed circuit board and electrically coupling the second electrical contacts of the first main pair and of the first secondary pair; and a first and a second main way for access to the housing, and a first secondary way for access to the housing, wherein the first and the second electrical contacts of the first main pair are two perforation or insulation displacement contacts extending at right angles above said at least one printed circuit board and configured to transversely receive and directly electrically connect two insulated conductors of a same main single-pair Ethernet cable entering and exiting from the housing by the two main ways for access to the housing, said connection housing further comprising a first and a second metal connection element borne by and extending at right angles above said at least one printed circuit board, each first and second metal connection element being positioned between a main access way and said first main pair of perforation or insulation displacement contacts, wherein each first and second metal connection element forms a cradle to transversely receive said main single-pair Ethernet cable, and in that the connection housing further comprises an additional set of conductive tracks borne by said at least one printed circuit board and electrically coupling together the metal connection elements, and in that said at least one printed circuit board further bears an impedance matching circuit with passive elements linked between the first set and the second set of conductive tracks.
2. The connection housing according to claim 1, wherein the first and the second electrical contacts of the first secondary pair are in the form of a connector capable of cooperating with a connector provided at an end of said secondary Ethernet cable.
3. The connection housing according to claim 1, wherein the first and the second electrical contacts of the first secondary pair are two perforation or insulation displacement contacts extending at right angles above said at least one printed circuit board, so as to transversally receive and directly electrically connect the two insulated conductors of said secondary Ethernet cable, said connection housing comprising a third metal connection element borne by and extending at right angles above said at least one printed circuit board, and electrically coupled to the additional set of conductive tracks, said third metal connection element being positioned between the first secondary access way and the first secondary pair of perforation or insulation displacement contacts and forming a cradle to transversely receive said secondary Ethernet cable.
4. The connection housing according to claim 1, comprising a second main pair of electrical contacts between the first main pair of electrical contacts and the second metal connection element, the first and the second electrical contacts of the second main pair being two perforation or insulation displacement contacts extending at right angles above said at least one printed circuit board, the contacts of the two main pairs being configured to transversely receive and directly electrically connect two insulated conductors of two discontinuous segments of said same main single-pair Ethernet cable entering and exiting respectively through the first main way and the second main way.
5. The connection housing according to claim 4, wherein the sets of conductive tracks are borne by a face of said at least one printed circuit board opposite that bearing the perforation or insulation displacement contacts.
6. The connection housing according to claim 4, wherein the first electrical contact of the second main pair is coupled electrically to the first set of conductive tracks, and the second electrical contact of the second main pair is coupled electrically to the second set of conductive tracks.
7. The connection housing according to claim 6, wherein said impedance matching circuit with passive elements is associated with each pair of perforation or insulation displacement contacts.
8. The connection housing according to claim 6, wherein said at least one printed circuit board further bears a circuit forming a bus termination load, connected in series with the first set and the second set of conductive tracks, and in that the connection housing comprises a metal part secured mechanically to the second metal connection element, said metal part being configured to deactivate, respectively activate, the circuit forming the termination load according to whether a cable is present, respectively not present, in the cradle formed by the second metal connection element.
9. The connection housing according to claim 4, comprising a second secondary pair of electrical contacts borne by said at least one printed circuit board and comprising a first electrical contact and a second electrical contact, a third set of conductive tracks borne by said at least one printed circuit board and electrically coupling the first electrical contacts of the second main pair and of the second secondary pair, and a fourth set of conductive tracks borne by said at least one printed circuit board and electrically coupling the second electrical contacts of the second main pair and of the second secondary pair.
10. The connection housing according to claim 9, wherein said at least one printed circuit board further bears a second impedance matching circuit with passive elements linked between the third set and the fourth set of conductive tracks.
11. The connection housing according to claim 10, wherein the sets of conductive tracks are borne by a face of said at least one printed circuit board opposite that bearing the perforation or insulation displacement contacts.
12. The connection housing according to claim 9, comprising a second secondary way for access to the housing, and wherein the first and the second electrical contacts of the first secondary pair and of the second secondary pair are configured to electrically connect two insulated conductors to the respective ends of a same secondary single-pair Ethernet cable linked to the first and the second secondary ways to form a bypass loop.
13. A wired Ethernet network comprising: a main single-pair Ethernet cable comprising, inside an outer insulating sheath, a pair of insulated conductors capable of transmitting data and power, said main cable having its two ends linked respectively between a source of data and of power and a termination; at least one device capable of receiving the data and the power from the main single-pair Ethernet cable; and a secondary single-pair Ethernet cable comprising, inside an outer insulating sheath, a pair of insulated conductors capable of transmitting data and power, a first end of the secondary cable being connected electrically to said device; wherein said wired Ethernet network comprises a first connection housing according to claim 1, connected in the network such that said main single-pair Ethernet cable enters and exits from the first connection housing respectively through the first and the second main ways for access to the first housing, by being received transversely by the cradle of the first and of the second metal connection elements, the two insulated conductors of the main single-pair Ethernet cable being electrically connected with the first and the second electrical contacts of the first main pair, and in that the two insulated conductors of the second end of said secondary single-pair Ethernet cable are linked electrically, through the first secondary way for access to the first housing, to the first and the second electrical contacts of the first secondary pair.
14. The wired Ethernet network according to claim 13, wherein the main single-pair Ethernet cable comprises, inside the insulating outer sheath, a shielding layer surrounding the two insulated conductors, and in that the main single-pair Ethernet cable is stripped of its insulating outer sheath in order for the shielding layer to be in contact with the cradles of the first and second metal connection elements of the first connection housing.
15. The wired Ethernet network according to claim 13, wherein the first connection housing includes a second main pair of electrical contacts between the first main pair of electrical contacts and the second metal connection element, the first and the second electrical contacts of the second main pair being two perforation or insulation displacement contacts extending at right angles above said at least one printed circuit board, the contacts of the two main pairs being configured to transversely receive and directly electrically connect two insulated conductors of two discontinuous segments of said same main single-pair Ethernet cable entering and exiting respectively through the first main way and the second main way, and in that the main single-pair Ethernet cable is cut into two discontinuous segments, the contacts of the first main pair receiving transversally and directly electrically connecting the two insulated conductors of the discontinuous segment entering through the first main way and the contacts of the second main pair receiving transversely and directly electrically connecting the two insulated conductors of the discontinuous segment exiting through the second main way.
16. The wired Ethernet network according to claim 15, wherein said termination is produced by a second connection housing, wherein in said second connection housing, said at least one printed circuit board further bears a circuit forming a bus termination load, connected in series with the first set and the second set of conductive tracks, and in that the connection housing comprises a metal part secured mechanically to the second metal connection element, said metal part being configured to deactivate, respectively activate, the circuit forming the termination load according to whether a cable is present, respectively not present, in the cradle formed by the second metal connection element, of which the circuit forming the termination load is activated.
17. The wired Ethernet network comprising: a main single-pair Ethernet cable comprising, inside an outer insulating sheath, a pair of insulated conductors capable of transmitting data and power, said main cable having its two ends linked respectively between a source of data and of power and a termination; at least one device capable of receiving the data and the power from the main single-pair Ethernet cable; and a secondary single-pair Ethernet cable comprising, inside an outer insulating sheath, a pair of insulated conductors capable of transmitting data and power, a first end of the secondary cable being connected electrically to said device; wherein said wired Ethernet network comprises a first connection housing according to claim 1, a second secondary single-pair Ethernet cable comprising, inside an outer insulating sheath, a pair of insulated conductors capable of transmitting data and power, and a second connection housing having a second secondary way for access to the housing, and wherein the first and the second electrical contacts of the first secondary pair and of the second secondary pair are configured to electrically connect two insulated conductors to the respective ends of a same secondary single-pair Ethernet cable linked to the first and the second secondary ways to form a bypass loop, connected in the network such that: the first and the second electrical contacts of the first main pair and of the second main pair of the second connection housing are directly electrically connected to the two insulated conductors of two discontinuous segments of said main single-pair Ethernet cable entering and exiting respectively through the first main way and the second main way of said second housing; the first and the second electrical contacts of the first secondary pair and of the second secondary pair of the second connection housing are directly electrically connected to the two insulated conductors at the respective ends of said second secondary single-pair Ethernet cable through the first and the second secondary ways so as to form a bypass loop; said bypass loop enters and exits from the first connection housing respectively through the first and the second main ways for access to the first housing, by being received transversely by the cradle of the first and of the second metal connection elements, the two insulated conductors of the bypass loop being electrically connected with the first and the second electrical contacts by the first main pair, and the two insulated conductors of the second end of said secondary single-pair Ethernet cable are linked electrically, through the first secondary way for access to the first housing, to the first and the second electrical contacts of the first secondary pair of the first housing.
18. The wired Ethernet network according to claim 17, wherein the main single-pair Ethernet cable comprises, inside the outer insulating sheath, a shielding layer surrounding the two insulated conductors, and in that each discontinuous segment of the main single-pair Ethernet cable is stripped of its sheath in order for the shielding layer to be in contact with the cradle of the first or of the second metal connection elements of the second connection housing.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0028] The description which follows in light of the attached drawings, given as nonlimiting examples, will give a good understanding of what the invention consists of and how it can be produced. In the attached figures:
[0029]
[0030]
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[0032]
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[0034]
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[0039]
DESCRIPTION OF EMBODIMENTS
[0040] In the figures, the elements that are identical or equivalent will bear the same reference symbols. The various diagrams are not to scale.
[0041] The different figures represent the invention applied to the nonlimiting case in which all the Ethernet cables used are single-pair shielded cables.
[0042] Referring to
[0043] An exemplary realization of a connection housing 2 according to a first embodiment of the invention will now be described with reference to
[0044] The housing 2 comprises a base 20 and a removable cover 21. The removable cover 21 delimits, with the base 20, an internal housing inside which at least one printed circuit board 22 extends parallel to the base 20.
[0045] Said at least one printed circuit board 22 bears at least one first main pair 23.sub.1 of electrical contacts and a first secondary pair 23.sub.2 of electrical contacts (see
[0046] Said at least one printed circuit board 22 also bears a first set 26.sub.1 of conductive tracks and a second set 26.sub.2 of conductive tracks (see
[0047] The connection housing 2 further comprises three ways for access to the housing, namely a first main way 27.sub.1 and a second main way 27.sub.2 for access to the housing, and a secondary way 27.sub.3 for access to the housing. Preferably, the two main ways 27.sub.1 and 27.sub.2 for access to the housing 2 are substantially aligned with the first main pair 23.sub.1 of electrical contacts, and the secondary way 27.sub.3 for access to the housing is substantially aligned with the first secondary pair 23.sub.2 of electrical contacts. Each of the three ways 27.sub.1 to 27.sub.3 can be produced in the form of an opening passing through a wall of the base 20, or, as schematically represented in
[0048] According to the invention, at least the first and the second electrical contacts 24.sub.1, 25.sub.1 of the first main pair 23.sub.1 are two perforation or insulation displacement contacts extending at right angles above said at least one printed circuit board 22 and configured to transversely receive and directly electrically connect two insulated conductors of a same cable, such as the single-pair Ethernet cable 1a represented in
[0049] A perforation or insulation displacement contact is a self-stripping contact that makes it possible to establish, very simply, with or without specific tools, an electrical contact with the conductive core of an insulated conductor. In the nonlimiting variants represented in the figures, the contacts are insulation displacement contacts which conventionally comprise a metal blade in the form of a U, the base of which rests on the printed circuit board 22, and of which the branches of the U transversely receive an insulated conductor and laterally exert a pressure on the conductor so as to cut the insulating layer and establish the electrical contact. The insulation displacement contacts can be replaced by insulation perforation contacts.
[0050] Said at least one printed circuit board 22 also bears a first metal connection element 28.sub.1 and a second metal connection element 28.sub.2 which extend at right angles above said at least one printed circuit board 22. The first metal connection element 28.sub.1 is positioned, preferably in alignment, between the first main access way 27.sub.1 and said first main pair 23.sub.1 of perforation or insulation displacement contacts. The second metal connection element 28.sub.2 is positioned, preferably in alignment, between the second main access way 27.sub.2 and this same first main pair 23.sub.1 of perforation or insulation displacement contacts. Each metal connection element 28.sub.1, 28.sub.2 forms a cradle to transversely receive the main cable 1a, as visible in
[0051] Said at least one printed circuit board 22 also bears an additional set 26.sub.3 of conductive tracks which electrically couples together the metal connection elements 28.sub.1, 28.sub.2. The three sets 26.sub.1 to 26.sub.3 of conductive tracks are preferably borne by a face of said at least one printed circuit board 22 opposite that bearing the perforation or insulation displacement contacts and the metal connection elements, the electrical connection being made conventionally by metallized vias passing through the printed circuit board or any equivalent means.
[0052] The two main ways 27.sub.1 and 27.sub.2 are preferably borne by a first and a second opposite face of the housing 2 and the secondary way 27.sub.3 is then borne by a third face contiguous to the first and second faces. That makes it possible to optimize the tracks by producing conductive tracks in the form of a T for each of the first and second sets 26.sub.1 and 26.sub.2 of tracks.
[0053] In the nonlimiting example represented in
[0054] As can be seen in
[0055] In a variant that is not represented, the first and the second electrical contacts 24.sub.2, 25.sub.2 of the first secondary pair 23.sub.2 could be produced in the form of a connector capable of cooperating with a connector provided at an end of said secondary single-pair Ethernet cable 1b. In this case, the second impedance matching circuit 29.sub.2 is not necessarily essential.
[0056] A variant realization of the connection housing 2 according to the first embodiment according to the invention will now be described with reference to
[0057] This other variant differs from that described above with reference to
[0058] In the two preceding variants, the main cable 1a or each of the two discontinuous segments of this main cable (when the latter is cut) is partially stripped, on the one hand, of its insulating sheath (14 in
[0059] In the case where the first secondary pair 23.sub.2 also comprises perforation or insulation displacement contacts 24.sub.2 and 25.sub.2, the housing 2 can receive, by the secondary access way 27.sub.3, an end not provided with a connector of the secondary cable 1b. Here again, this end must be previously partially stripped, on the one hand, of its insulating sheath and of its shielding layer over a portion intended to be received by the second pair 23.sub.2 in order for each of its two insulated conductors to be able to be received in its associated perforation or insulation displacement contact, and, on the other hand, of its sheath only over its portion intended to be received by the metal connection element 28.sub.3, in order for its shielding layer to be received in the cradle formed by this metal connection element 28.sub.3.
[0060] It should be noted that the connection housing 2 described in its different variants above can also be used to connect a single-pair main cable 1a and a single-pair secondary cable 1b which are both unshielded. In this case, the metal connection elements 28.sub.1 to 28.sub.3 have the sole function of ensuring that the cables are well secured mechanically inside the housing 2.
[0061]
[0062]
[0063] As indicated above, in order to comply with the standard, the length of the secondary cable 1b of
[0064] To resolve this problem, a second embodiment of a connection housing 4 for single-pair Ethernet cables, and its joint use with the connection housing 2 according to the first embodiment described above, will now be described in relation to
[0065] In a way similar to the connection housing 2, the housing 4 according to this second embodiment comprise a base 40 and a removable cover 41 delimiting, with the base 40, an internal housing, and at least one printed circuit board 42 extending in the internal housing parallel to the base 40.
[0066] Said at least one printed circuit board 42 here bears a first main pair 43.sub.1 of electrical contacts, a first secondary pair 43.sub.2 of electrical contacts, a second main pair 43.sub.3 of electrical contacts and a second secondary pair 43.sub.4 of electrical contacts, each pair of electrical contacts comprising a first electrical contact 44.sub.1, 44.sub.2, 44.sub.3, 44.sub.4 and a second electrical contact 45.sub.1, 45.sub.2, 45.sub.3, 45.sub.4.
[0067] Said at least one printed circuit board 42 further bears a first set 46.sub.1 of conductive tracks electrically coupling the first electrical contacts 44.sub.1, 44.sub.2 of the first main pair 43.sub.1 and of the first secondary pair 43.sub.2, a second set 46.sub.2 of conductive tracks electrically coupling the second electrical contacts 45.sub.1, 45.sub.2 of the first main pair 43.sub.1 and of the first secondary pair 43.sub.2, a third set 46.sub.3 of conductive tracks electrically coupling the first electrical contacts 44.sub.3, 44.sub.4 of the second main pair 43.sub.3 and of the second secondary pair 43.sub.4, and a fourth set 46.sub.4 of conductive tracks electrically coupling the second electrical contacts 45.sub.3, 45.sub.4 of the second main pair 43.sub.3 and of the second secondary pair 43.sub.4.
[0068] The connection housing 4 further comprises two main access ways, namely a first main way 47.sub.1 for access to the housing and a second main way 47.sub.2 for access to the housing, and two secondary access ways, namely a first secondary way 47.sub.3 for access to the housing and a second secondary way 47.sub.4 for access to the housing. The first main way 47.sub.1 for access to the housing is preferably substantially aligned with the first main pair 43.sub.1 of electrical contacts. The second main way 47.sub.2 for access to the housing is preferably substantially aligned with the second main pair 43.sub.3 of electrical contacts. The first secondary way 47.sub.3 for access to the housing is preferably substantially aligned with the first secondary pair 43.sub.2 of electrical contacts. Finally, the second secondary way 47.sub.4 for access to the housing is preferably substantially aligned with the second secondary pair 43.sub.4 of electrical contacts.
[0069] In a way similar to the connection housing 2, and in accordance with the invention, the first and the second electrical contacts of the pairs associated with the main ways, namely of the first main pair 43.sub.1 and of the second main pair 43.sub.3, are two perforation or insulation displacement contacts extending at right angles above said at least one printed circuit board 42 and configured to transversely receive and electrically connect two insulated conductors of two discontinuous segments of a same main single-pair Ethernet cable 1a entering and exiting respectively through the first main way 47.sub.1 and the second main way 47.sub.2.
[0070] Said at least one printed circuit board 42 further bears a first metal connection element 48.sub.1 and a second metal connection element 48.sub.2 which extend at right angles above said at least one printed circuit board. The first metal connection element 48.sub.1 is positioned, preferably in alignment, between the first main access way 47.sub.1 and the first main pair 43.sub.1 of perforation or insulation displacement contents. The second metal connection element 48.sub.2 is positioned preferably in alignment between the second main access way 47.sub.2 and the second main pair 43.sub.3 of perforation or insulation displacement contacts. These connection elements are identical to the metal connection elements 28.sub.1 to 28.sub.3 of the connection housing 2, and consequently form a cradle to transversely receive the two discontinuous segments of the main cable 1a. An additional set 46.sub.5 of conductive tracks, borne by said at least one printed circuit board 42, electrically couples together the metal connection elements 48.sub.1, 48.sub.2.
[0071] The sets 46.sub.1 to 46.sub.5 of conductive tracks are preferably borne by a face of said at least one printed circuit board 42 opposite that bearing the perforation or insulation displacement contacts and the metal connection elements, the electrical connection being made conventionally by metallized vias passing through the printed circuit board or any equivalent means.
[0072] The first and the second electrical contacts of the first secondary pair 43.sub.2 and of the second secondary pair 43.sub.4 are configured, for their part, to electrically connect two insulated conductors to the respective ends of a same secondary single-pair Ethernet cable 1c linked through the first and the second secondary ways 47.sub.3, 47.sub.4 to form a bypass loop 16.
[0073] In the nonlimiting example of
[0074] In a variant that is not represented, the first 44.sub.2, 44.sub.4 and the second 45.sub.2, 45.sub.4 electrical contacts of the first secondary pair 43.sub.2 and of the second secondary pair 43.sub.4 could be produced in the form of connectors capable of cooperating with a connector provided at each end of said secondary single-pair Ethernet cable 1c.
[0075] As can be seen in
[0076] Thus, in a way similar to what was described with reference to
[0077] The assembly obtained (bypass loop 16 linked to the connection housing 4, itself linked to the main cable 1a) is used advantageously in association with the connection housing 2 according to the first embodiment, as represented in Figure in order to solve the situation in which the device 3 is situated at more than cm from the main cable 1a. Here, the connection housing 2 (to which the device 3 is linked by the single-pair secondary cable 1b) is not grafted onto the main cable 1a, but onto the bypass loop 16. For example, the first and the second electrical contacts 24.sub.1, 25.sub.1 of the first main pair 23.sub.1 of the connection housing 2 are in direct electrical connection with the two insulated conductors of said bypass loop 16 entering and exiting from the connection housing 2 through its two main ways 27.sub.1 for access to the connection housing 2.
[0078] Other variant productions of a housing 4 according to the second embodiment of the invention can be envisaged. For example, a single secondary way for access to the housing 4 could be envisaged, instead of the two secondary access ways 47.sub.3 and 47.sub.4 of
[0079] As nonlimiting examples, the views (a) to (c) of
[0080] In the case of the view (a), two connection housings 2 according to the first embodiment of the invention are grafted onto the main cable 1a in two intermediate positions of the cable and are used to each directly connect an IoT device 3 via a secondary cable 1b. The termination is made by a dedicated device 6.
[0081] The network of the view (b) differs from that of the view (a) in that the termination is produced via a connection housing 2 according to the variant described with reference to
[0082] The network of the view (c) differs from that of the view (b) in that one of the three-way connection housings 2 has been replaced by a connection housing 4 according to the second embodiment of the invention, and that the corresponding device 3 is connected to a connection housing 2 which, in turn, is grafted onto the bypass loop 16 connected to the connection housing 4, via a connection housing 2 according to the first embodiment, as described with reference to
[0083] In all the cases, the fact of providing housings 2 or 4 of the invention, provided with pairs of perforation or insulation displacement contacts and configured to be grafted onto the single-pair main cable 1a, makes it possible to easily add IoT devices. The networks and housings can be adapted for example to operate up to frequencies of 200 MHz, on a transmission channel of type T1-M-A-25 and/or T1-M-A-50 defined by ISO/IEC JTC SC25.