Device for preheating rod-like workpieces

Abstract

A device for preheating rod-like, metal workpieces, in particular aluminium rods, by means of a fluid flow heated by residual heat or waste heat of a combustion process occurring in a heating device for heating the workpieces. The device has a preheating chamber for receiving at least one workpiece, wherein, in order to transfer the heat from the fluid flow to a heat transfer medium flow in a fluid flow line between a fluid flow connection and the preheating chamber, a heat-exchanger unit is provided in such a way that the workpiece is preheated indirectly via the heat transfer medium flow heated in the heat-exchanger unit by the fluid flow.

Claims

1. A device (10) for preheating rod-shaped, metallic workpieces (24) by means of a fluid flow heated by residual or waste heat of a combustion process taking place in a heating device for heating the workpieces (24), the device (10) comprising: a preheating chamber (12) for receiving at least one workpiece (24), a heat exchanger device (11) having a flow path for the fluid flow and a liquid medium path for a heat transfer medium flow, the liquid medium path being in heat exchange relationship with the flow path for the fluid flow in the heat exchanger in order to transfer heat from the fluid flow to the heat transfer medium flow in the liquid medium path, wherein the liquid medium path defines a heat transfer medium cycle (13) between the heat exchanger device (11) and the preheating chamber (12) in such a manner that the workpiece (24) is preheated indirectly via the heat transfer medium flow heated by the fluid flow in the heat exchanger device (11) and flowing to a liquid discharge device (25) of the preheating chamber (12), wherein the liquid discharge device (25) extends parallel to the longitudinal axis (L) of the workpiece (24) disposed in a reception area (23) of the preheating chamber (12), and wherein the liquid discharge device (25) has a row of discharge openings (28) for realizing a substantially continuous wetting on the upper side (26) of the workpiece (24) with heat transfer medium, the row of discharge openings (28) extending in the longitudinal direction of the preheating chamber (12).

2. The device according to claim 1, wherein the preheating chamber (12) has the shape of a tube and a liquid discharge device (25) for applying the heat transfer medium flow leaving the liquid discharge device (25) to an upper side (26) of the workpiece (24), the liquid discharge device (25) being disposed above a reception area (23) for receiving the workpiece (24).

3. The device according to claim 1, wherein the preheating chamber (12) is realized as a through-flow chamber and has an inlet seal realized on a first end face and an outlet seal realized on an opposite end face.

4. The device according to claim 1, wherein the heat exchanger device (11) and the preheating chamber (12) are disposed in a heat transfer medium cycle (13) in such a manner that a supply line (19) is realized between the heat exchanger device (11) and the preheating chamber (12) and a return line (20) is realized between the preheating chamber (12) and the heat exchanger device (11).

5. The device according to claim 4, wherein a heat transfer medium tank (21) is disposed between the preheating chamber (12) and the return line (20) in such a manner that the heat transfer medium flow discharged from the liquid discharge device (25) into the reception area (23) of the preheating chamber (12) is transported from the preheating chamber (12) into the heat transfer medium tank (21) and from the heat transfer medium tank (21) into the heat exchanger device (11).

6. The device according to claim 5, wherein a bypass line (29) is disposed parallel to the preheating chamber (12) between the supply line (19) and the heat transfer medium tank (21), the bypass line (29) and a supply line section connecting the bypass line (29) and the preheating chamber (12) each being provided with a shut-off valve device (30, 31).

7. The device according to claim 4, wherein the heat transfer medium cycle (13) comprises a cleaning device (34), the cleaning device (34) comprising at least one additional liquid discharge device (47) for applying the heat transfer medium flow leaving the liquid discharge device (47) to a surface of the workpiece (24).

8. The device according to claim 7, wherein the heat transfer medium cycle (13) has a branch in the supply line (19) between the heat exchanger device (11) and the preheating chamber (12), the heat transfer medium being supplied to the cleaning device (34) by means of the branch.

9. The device according to claim 7, wherein the cleaning device (34) comprises a collection device (37) which collects the heat transfer medium applied to the workpiece (24) by means of the cleaning device (35).

10. The device according to claim 9, wherein the collection device (37) opens into a return line (20) which is realized between the preheating chamber (12) and the heat exchanger device (11).

11. The device according to claim 9, wherein the collection device (37) is realized as a common collection device (37) of the cleaning device (35) and the liquid discharge device (25).

12. The device according to claim 7, wherein the cleaning device (34) is a high-pressure cleaning device.

13. The device according to claim 4, wherein the supply line (19) and/or the return line (20) comprise(s) filter means (40, 46) for filtering dirt from the heat transfer medium cycle (13).

14. The device according to claim 1, wherein the preheating chamber (12) is provided with at least one reception device (32) for the supporting reception of the workpiece (24), wherein the reception device (32) can be adapted to the workpiece geometry.

15. The device according to claim 14, wherein the reception device (32) is realized as a transport device for transporting the workpiece (24) in the longitudinal direction of the preheating chamber (12).

16. The device according to claim 14, wherein the reception device is realized as a rotation device for rotating the workpiece (24) about the longitudinal axis of the workpiece.

17. The device according to claim 1, wherein the metallic workpieces (24) are aluminum rods.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) A preferred embodiment of the invention is explained in greater detail below on the basis of the drawing.

(2) In the drawing,

(3) FIG. 1 shows a first view of a perspective representation of a preheating device;

(4) FIG. 2 shows a second view of a perspective representation of the preheating device;

(5) FIG. 3 shows a front view of the preheating device shown in FIG. 1;

(6) FIG. 4 shows a front view of an open preheating chamber of the preheating device shown in FIGS. 1 to 3;

(7) FIG. 5 shows a perspective representation of a preheating device according to a second embodiment;

(8) FIG. 6 shows a sectional view of a cleaning device.

DETAILED DESCRIPTION

(9) FIGS. 1 and 2 show perspective representations of a preheating device 10 which has a heat exchanger device 11 and a preheating chamber 12 which are disposed in a heat transfer medium cycle 13. Heat exchanger device 11 is connected to a fluid flow line 15 via a fluid flow connection 14 in such a manner that an exhaust gas flow A which flows through fluid flow line 15 and which comes from a gas quick preheating oven (not shown in detail) passes through heat exchanger device 11 in fluid flow line 15. In the present case, heat exchanger device 11 is disposed in a fluid flow line section 16 of fluid flow line 15, fluid flow line section 16 being disposed parallel to a chimney connection section 17.

(10) A heat transfer line 18 is provided in order to realize heat transfer medium cycle 13, a heat exchanger part (not shown in detail) of heat transfer line 18 being routed through heat exchanger device 11 in such a manner that heat is transferred between the heat exchanger part of heat transfer line 18 and the exhaust gas in fluid flow line 15.

(11) In the present case, heat exchanger device 11 is designed in such a manner that water can be heated to a temperature of approx. 95° C. in the stationary operation of preheating device 10 by an exhaust gas volume flow which has a temperature of 250° C. to 300° C.

(12) As in particular FIG. 3 shows, heat transfer line 18 has a supply line 19 which is realized between heat exchanger device 11 and preheating chamber 12 and a return line 20 which leads from preheating chamber 12 back to heat exchanger device 11 and which has a heat transfer medium tank 21 in the present case. Furthermore, return line 20 is provided with a circulator pump device 22 which allows a continuous flow through heat transfer line 18 for the operation of heat transfer medium cycle 13 in such a manner that the water used as a heat transfer medium in the present case is conveyed through heat exchanger device 11, from heat exchanger device 11 via supply line 19 into preheating chamber 12 and from preheating chamber 12 into heat transfer medium tank 21 by means of circulator pump device 22, the water then returning from heat transfer medium tank 21 into heat exchanger device 11 via return line 20.

(13) As FIG. 4 shows, preheating chamber 12 is provided with a liquid discharge device 25, which has the shape of a tube in the present case, above a reception area 23 of preheating chamber 12 for treating a rod-shaped workpiece 24 which is disposed in reception area 23; the water can be applied to an upper side 26 of the workpiece via liquid discharge device 25. Liquid discharge device 25 extends parallel to a longitudinal axis L of preheating chamber 12, which corresponds to the longitudinal axis of workpiece 24 in the present case.

(14) To discharge the water, liquid discharge device 25 has a row of discharge openings 28 which extends in the longitudinal direction of preheating chamber 12, discharge openings 28 allowing water to be applied to workpiece 24 essentially without pressure or at the feed pressure of circulator pump device 22. The essentially pressure-free application to upper side 26 of workpiece 24 allows as much of upper side 26 of workpiece 24 as possible to be wetted without a significant part of the water hitting surface 26 bouncing off surface 26. This ensures that essentially the entire amount of water applied to upper side 26 of workpiece 24 remains on the surface of workpiece 24 and, as a result of adhesion forces which enable wetting and of the influence of gravity, runs down the workpiece surface, the wetting surface continuously increasing in the process, a heat transfer across as much of the surface as possible thus being possible between the amount of water applied to upper side 26 of workpiece 24 and workpiece 24.

(15) Discharge openings 28 realized in liquid discharge device 25 are preferably disposed at a distance of 80 mm to 100 mm; as a general principle, the viscosity of the heat transfer medium is to be taken into account with respect to both the distance and the diameter of the discharge openings to enable the essentially pressure-free application described above to upper side 26 of workpiece 24, the application realizing a continuous wetting surface.

(16) After running down workpiece 24, the water is collected below workpiece 24 by a collection device which realizes heat transfer medium tank 21 and is then supplied to heat exchanger device 11 again via return line 20.

(17) As in particular FIG. 3 shows, a bypass line 29 is provided, bypass line 29 connecting supply line 19 directly to heat transfer medium tank 21, both supply line 19 and bypass line 29 being provided with a shut-off valve device 30 and 31, respectively. In a corresponding valve position, i.e., when shut-off valve device 30 is closed and shut-off valve device 31 is open, the heat transfer medium flow in heat transfer medium cycle 13 can be limited to a flow through heat transfer device 11 via bypass line 29 bypassing preheating chamber 12, faster heating of the heat transfer medium thus being possible, if required, and a continuous operation of the preheating device remaining possible if no workpiece 24 is located in preheating chamber 12 or if workpieces 24 in preheating chamber 12 are changed.

(18) As FIG. 4 shows, preheating chamber 12 is provided with a reception device 32 which allows workpiece 24 to be supported in preheating chamber 12 while also realizing a transport device since reception device 32 is realized with a plurality of transport shafts 33 which are disposed in the longitudinal direction of preheating chamber 12, wherein the transport device allows a transport of workpieces 24 through preheating chamber 12.

(19) FIG. 5 shows a perspective view of a second embodiment of preheating device 10 according to the invention; in this embodiment, a cleaning or pre-cleaning of the workpiece can be performed in addition to a preheating of the workpiece or workpieces, the cleaning or pre-cleaning being integrated into a heat transfer medium cycle for preheating the workpiece by means of preheating chamber 12.

(20) As already shown in the embodiment of FIGS. 1 to 4, a heat exchanger device 11 is coupled to a gas quick preheating oven (not shown in detail) via fluid flow lines 15, an exhaust gas flow A coming from the gas quick preheating oven thus being routed through heat exchanger device 11 via fluid flow line 15. The functioning and the resulting advantages of the embodiment of FIG. 5 are described below with reference to the realization of heat transfer medium cycle 13. For the sake of clarity, the connections, in particular the pipelines, of heat transfer medium cycle 13 are not shown at individual points in FIG. 5. Instead, these connections are described or explained in words below.

(21) The heat transfer medium, for example water, is stocked in a heat transfer medium tank 21. Heat transfer medium tank 21 can be insulated to minimize heat loss or heat radiation of the heat transfer medium located therein. The heat transfer medium, which is to be water throughout the following description, is pumped into heat exchanger device 11 via a circulator pump 39 and an automatic backwash filter 40 disposed downstream of circulator pump 39, the heat exchange with exhaust gas flow A taking place in heat exchanger device 11. The heat transfer medium flow leaves heat exchanger device 11 at an outlet 41 at which the illustration of the lines or pipelines realizing heat transfer medium cycle 13 is interrupted as well. From outlet 41, which forms part of supply line 19, the heat transfer medium flow is transported to a high-pressure pump 42 on the one side and an inlet 43 of preheating chamber 12 on the other side. In the course of the preheating in preheating chamber 12, essentially the same processes as described in relation to the embodiment of FIGS. 1 to 4 are performed, which is why these processes will not be discussed further at this point.

(22) Branch 44 which is realized in supply line 19 and which supplies the heat transfer medium to preheating chamber 12 and to high-pressure pump 42 is a first branch or branch-off in heat transfer medium cycle 13. High-pressure pump 42 applies pressure to a part or an arm, namely the cleaning arm, of heat transfer medium cycle 13 in such a manner that the heat transfer medium or the water is transported or transferred from high-pressure pump 42 to cleaning device 34 under high pressure. The high-pressure water is then applied to the surface of the workpiece by the cleaning device, in particular the high-pressure cleaning device, by means of at least one corresponding additional liquid discharge device. With respect to the specific design of cleaning device 34, reference is made to the description of FIG. 6. The illustration of FIG. 5 already shows that cleaning device 34 has a housing 45. The illustration of FIG. 5 also indicates that a common collection device 37 in the form of a collection channel, for example, is realized below preheating chamber 12 and below cleaning device 34. The water or the heat transfer medium can be collected by means of collection device 37 after passing through preheating chamber 12, in particular after wetting the workpiece in the area of preheating chamber 12, and after being applied to the surface of the workpiece in the area of cleaning device 34. Collection device 37 thus serves as a meeting point or junction of the two arms of heat transfer medium cycle 13, namely the cleaning arm and the preheating arm.

(23) The invention can provide that the heat transfer medium or the water is supplied from collection device 37 to a coarse dirt filter 46; accordingly, coarse dirt filter 46 is already part of a return line 20. Coarse dirt filter 46 can retain corresponding impurities and particles which have been detached from the workpiece, said impurities and particles thus not entering heat transfer medium tank 21 via return line 20. After passing through coarse dirt filter 46, the cleaned or processed water returns to heat transfer medium tank 21 via return line 20, heat transfer medium cycle 13 thus being closed.

(24) Additionally, FIG. 5 shows that cleaning device 34 is disposed or connected downstream of preheating chamber 12 in transport direction T of the workpiece.

(25) FIG. 6 shows a sectional view of a cleaning device 34 which is realized as a high-pressure cleaning device and therefore has three high-pressure nozzles 47 inside a housing 45, high-pressure nozzles 47 being integrated into heat transfer medium cycle 13 via corresponding connections 48. Connections 48 are indirectly or directly connected to high-pressure pump 42 by means of a corresponding heat transfer line (not shown in FIG. 6) in order to apply the water or the heat transfer medium to the workpiece via high-pressure nozzles 47.

(26) High-pressure nozzles 47 are disposed at an angle of 120° to one another, an effective cleaning of the entire surface of the workpiece thus being achievable. Housing 45 of high pressure cleaning device 34 has closing and locking means so that housing 45 can be opened and closed. Furthermore, FIG. 6 shows a discharge opening 50 of cleaning device 34 which is provided with corresponding sealing means 49 and through which the workpiece can leave cleaning device 34.

REFERENCE SIGNS

(27) 10 preheating device 11 heat exchanger device 12 preheating chamber 13 heat transfer medium cycle 14 fluid flow connection 15 fluid flow line 16 fluid flow line section 17 chimney connection section 18 heat transfer line 19 supply line 20 return line 21 heat transfer medium tank 22 circulator pump device 23 reception area 24 workpiece 25 liquid discharge device 26 upper side 28 discharge opening 29 bypass line 30 shut-off valve device 31 shut-off valve device 32 reception device 33 transport shaft 34 cleaning device 37 collection device 39 circulator pump 40 backwash filter 41 outlet 42 high-pressure pump 43 inlet 45 housing 46 coarse dirt filter 47 high-pressure nozzle 48 connections 49 sealing means 50 discharge opening A exhaust gas flow T transport direction