Tension system optimization method for suppressing vibration of cold tandem rolling mill
11534807 · 2022-12-27
Assignee
Inventors
- Kangjian Wang (Shanghai, CN)
- Tao ZHENG (Shanghai, CN)
- Shanqing Li (Shanghai, CN)
- Xiaoming Chen (Shanghai, CN)
- Peilei Qu (Shanghai, CN)
Cpc classification
B21B37/48
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
The application discloses a tension system optimization method for suppressing vibration of a cold tandem rolling mill. The method aims to suppress vibration occurring in a high-speed rolling process of a cold tandem rolling mill, and provides a rolling machine vibration determination index coefficient for effectively determining whether vibration occurs in a rolling machine. The method employs a target optimization function F(X) such that a mean square error between an optimal value ψ.sub.0i of the rolling machine vibration determination index and a vibration determination index ψ.sub.i of each machine frame acquired in an actual rolling process is at a minimum, and such that a maximum value of the rolling machine vibration determination index coefficient of each individual machine frame is also at a minimum, employs a constraint in which an upper threshold ψ.sub.i.sup.+ of the vibration determination index is acquired during a rolling process in an over-lubricated state in which a neutral angle γ.sub.i coincides with a bite angle α.sub.i and a constraint in which a lower threshold ψ.sub.i.sup.− of the vibration determination index is acquired during a rolling process in an under-lubricated state in which the neutral angle γ.sub.i is half the bite angle α.sub.i, thereby ultimately optimizing a tension system of a rolling process of a cold tandem rolling mill.
Claims
1. An iterative method for suppressing vibration of a cold tandem rolling mill, the mill comprising a plurality of machine frames for processing steel strips, by optimizing the inlet tension value and the exit tension value for each of the plurality of frames, where the dimensional and process operational parameters of the rolling mill are defined as follows: R.sub.i is a radius of a work roll of each machine frame; ν.sub.ri is a surface linear speed of a work roll of each machine frame; Ra.sub.ir0 is the original roughness of the work roll of each machine frame; B.sub.Li is a roughness attenuation coefficient of the work roll; L.sub.i is a rolling distance in kilometers of the work roll of each machine frame after exchange of the work roll, wherein, i=1, 2, . . . , n, represent the ordinal number of machine frames of the cold tandem rolling mill; n is the total number of machine frames; E is the elastic modulus of a steel strip; ν is a Poisson's ratio of the steel strip; B is the width of the steel strip; h.sub.0i is the inlet thickness of the steel strip for each machine frame; h.sub.1i is the exit thickness of the steel strip for each machine frame; K is the value of the deformation resistance of the steel strip; P.sub.i is the rolling force of each machine frame; ν.sub.0i is the inlet speed of the steel strip in front of each machine frame; k.sub.c is the influence coefficient of an emulsion concentration; θ is the viscosity compression coefficient of a lubricant; η.sub.0 is the value of the dynamic viscosity of the lubricant; α is a bite angle for each machine frame and is the angle defined by the surfaces of the steel strip and a working roller; ψ.sub.i.sup.+ is an upper threshold of a vibration determination index at an over-lubricated critical point at which a neutral angle coincides with and is equal to a bite angle, corresponding to a friction coefficient of a value at which slippage occurs between the steel strip drawn from the work roll and a region where a rolling force P is applied to the steel strip, thereby causing vibration of the rolling mill; ψ.sub.i.sup.− is a lower threshold of the vibration determination index at an under-lubricated critical point at which the neutral angle is half the bite angle, and at the point, an oil film between the work roll and the steel strip is prone to rupture, thereby causing the friction coefficient to increase suddenly, resulting in abnormal rolling pressure fluctuations, thereby causing vibration of the rolling mill; T.sub.0i is the inlet tension value of each machine frame, T.sub.1i is an exit tension value, wherein T.sub.01=T.sub.0 and T.sub.1n=T.sub.1, the method comprising the steps of: (i) assigning an initial set value of a current target tension system optimization function for suppressing vibration of the cold tandem rolling mill: F.sub.0=1.0×10.sup.10; (ii) setting initial tension systems T.sub.0i and T.sub.1i, wherein T.sub.0i+1=T.sub.1i; (iii) for each machine frame, calculating a bite angle α.sub.i as follows:
2. The method according to claim 1, wherein the value of k.sub.rg is in a range of 0.09 to 0.15.
3. The method according to claim 1, wherein the value of K.sub.rs is in the range of 0.2 to 0.6.
4. The method according to claim 1, wherein the upper threshold ψ.sub.i.sup.+ of the vibration determination index is ψ.sub.i.sup.+=1, the lower threshold ψ.sub.i.sup.− of the vibration determination index is
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In the present invention, the same reference numerals always indicate the same features, wherein:
(2)
DETAILED DESCRIPTION OF THE EMBODIMENTS
(3) The technical solution of the present invention will be further described below in conjunction with the drawings and embodiments.
(4) During a rolling process of a cold tandem rolling mill, when a neutral angle is equal to a bite angle, a roll gap is in a over-lubricated critical state, and when the neutral angle is half the bite angle, the roll gap is in an under-lubricated critical state. Whether the roll gap is in the over-lubricated state or under-lubricated state, rolling mill vibration defects are caused. The tension system in the rolling process directly affects the lubrication state of each machine frame during the rolling process. Therefore, in order to control rolling mill vibration defects, the present invention starts from a tension system, optimizes a distribution of the tension system of the cold tandem rolling mill, realizes a coordinated control of a tension of each machine frame to ensure the best overall lubrication state of the cold tandem rolling mill and lubrication state of the individual machine frame, so that the rolling mill vibration defects can be controlled, and the surface quality of the finished strip steel of the cold tandem rolling mill and the stability of the rolling process can be improved.
(5) With reference to
(6) S1. Device feature parameters of the cold tandem rolling mill are acquired, including: a radius R.sub.i of a work roll of each machine frame, a surface linear speed ν.sub.ri of a roll of each machine frame, original roughness Ra.sub.ir,0 of the work roll of each machine frame, a roughness attenuation coefficient B.sub.Li of the work roll, and rolling distance in kilometer L.sub.i of the work roll of each machine frame after exchange of the roll, wherein, i=1, 2, . . . , n, representing the ordinal number of machine frames of the cold tandem rolling mill, and n is the total number of the machine frames.
(7) S2. Critical rolling process parameters of a strip are acquired, including: elastic modulus E of the strip, a Poisson's ratio ν of the strip, a strip width B, an inlet thickness h.sub.0i of the strip for each machine frame, an exit thickness h.sub.1i of the strip for each machine frame, a deformation resistance K of the strip, a rolling force P.sub.i of each machine frame, an inlet speed ν.sub.0i of the strip in front of each machine frame, an influence coefficient k.sub.c of emulsion concentration, a viscosity compression coefficient θ of a lubricant, and dynamic viscosity η.sub.0 of the lubricant.
(8) S3. An upper threshold ψ.sub.i.sup.+ of a vibration determination index is defined, at an over-lubricated critical point at which a neutral angle coincides with and is equal to a bite angle, and at the moment, a friction coefficient is very small, and slippage between the work roll and the strip occurs easily, thereby causing the vibration of a rolling mill; a lower threshold ψ.sub.i.sup.− of the vibration determination index is defined, at an under-lubricated critical point at which the neutral angle is half the bite angle, and at the moment, an oil film between the work roll and the strip is prone to rupture, thereby causing the friction coefficient to increase suddenly, resulting in abnormal rolling pressure fluctuations, and then causing the vibration of the rolling mill; and an inlet tension of each machine frame is defined as T.sub.0i, and an exit tension is defined as T.sub.1i, wherein T.sub.01=T.sub.0, T.sub.1n=T.sub.1.
(9) S4. An initial set value of a target tension system optimization function for suppressing vibration of a cold tandem rolling mill is given: F.sub.0=1.0×10.sup.10.
(10) wherein the S1 to S4 are not restricted in sequence and in some cases, the S1 to S4 can be executed simultaneously;
(11) S5. Initial tension systems T.sub.0i and T.sub.1i are set, wherein T.sub.0i+1=T.sub.1i.
(12) S6. A bite angle α.sub.i of each machine frame is calculated, wherein a calculation formula is as follows:
(13)
in the formula, Δh.sub.i=h.sub.0i−h.sub.1i, R.sub.i′ is a flattening radius of a work roll of the i.sup.th machine frame, and
(14)
(15) S7. An oil film thickness ξ.sub.i in a current tension system is calculated, wherein a calculation formula is as follows:
(16)
(17) in the formula, k.sub.rg represents a coefficient of the strength of entrainment of lubricant by the longitudinal surface roughness of the work roll and the strip steel, and is in a range of 0.09 to 0.15, and K.sub.rs represents an impression rate, i.e., a ratio of transferring the surface roughness of the work roll to the strip steel, and is in a range of 0.2 to 0.6.
(18) S8. According to the relationship between the friction coefficient u.sub.i and the oil film thickness ξ.sub.i, a friction coefficient between the work roll of each machine frame and the strip steel is calculated: u.sub.i=a.sub.i+b.sub.i.Math.e.sup.B.sup.
(19) S9. A neutral angle γ.sub.i of each machine frame in the current tension system is calculated according to the rolling theory, and a calculation formula is as follows:
(20)
(21) S10. A vibration determination index ψ.sub.i of each machine frame in the current tension system is calculated.
(22) S11. It is determined whether inequalities ψ.sub.i.sup.−<ψ.sub.i<ψ.sub.i.sup.+ are established simultaneously; if yes, turning to step S12; otherwise, turning to step S5.
(23) S12. A target comprehensive tension system optimization function is calculated according to the following formula:
(24)
(25) in the formula, ψ.sub.0i is an optimal value of the vibration determination index,
(26)
λ is a distribution coefficient, X={T.sub.0i,T.sub.1i} is an optimization variable, and the calculated value of F(X) is a maximum rolling mill vibration determination index coefficient value of each individual machine frame.
(27) S13. It is determined whether an inequality F(X)<F.sub.0 is established; if yes, T.sub.0i.sup.y=T.sub.0i, T.sub.1i.sup.y=T.sub.1i, F.sub.0=F(X), turning to step S14; otherwise, directly turning to step S14.
(28) S14. It is determined whether the tension systems T.sub.0i and T.sub.1i are beyond a range of a feasible domain; if yes, turning to step S15; otherwise, turning to step S5; the range of the feasible domain is from 0 to a maximum value of T.sub.0i and T.sub.1i allowed by the device.
(29) S15. A set value of an optimal tension system is output: the optimal inlet tension T.sub.0i.sup.y; and the optimal exit tension T.sub.1i.sup.y, wherein the T.sub.0i.sup.y and T.sub.1i.sup.y respectively are the T.sub.0i and T.sub.1i when the value of F(X) calculated in the range of the feasible domain is minimum, that is, T.sub.0i and T.sub.1i when F(X) is minimum are used as T.sub.0i.sup.y and T.sub.1i.sup.y.
Embodiment 1
(30) S1. Device feature parameters of the cold tandem rolling mill are acquired, including: a radius R.sub.i={1 #217.5; 2 #217.5; 3 #217.5; 4 #217.5; 5 #217.5} (mm) of a work roll of each machine frame (5 machine frames), a surface linear speed ν.sub.ri={1 #149.6; 2 #292.3; 3 #328.3; 4 #449.2; 5 #585.5} (m/min) of a roll of each machine frame (5 machine frames), original roughness Ra.sub.ir,0={1 #0.53; 2 #0.53; 3 #0.53; 4 #0.53; 5 #0.53} (μm) of the work roll of each machine frame (5 machine frames), a roughness attenuation coefficient B.sub.Li={1 #0.01; 2 #0.0.1; 3 #0.01; 4 #0.01; 5 #0.01} of the work roll of each machine frame (5 machine frames), and rolling distance in kilometer L.sub.i={1 #200; 2 #180; 3 #190; 4 #220; 5 #250} (km) of the work roll of each machine frame (5 machine frames) after exchange of the roll, wherein i=1, 2, . . . , 5, representing the ordinal number of machine frames of the cold tandem rolling mill, and in all embodiments of the present application, the number before “#” refers to i, that is, the i.sup.th machine frame, and the corresponding parameters are after “#”.
(31) S2. Critical rolling process parameters of a strip are acquired, including: elastic modulus E=206 GPa of a strip, a Poisson's ratio ν=0.3 of the strip, a strip width B=812 mm, an inlet thickness h.sub.0i={1 #2.1; 2 #1.17; 3 #0.65; 4 #0.4; 5 #0.27} (mm) of the strip for each machine frame (5 machine frames), an exit thickness h.sub.1i={1 #1.17; 2 #0.65; 3 #0.40; 4 #0.27; 5 #0.22} (mm) of the strip for each machine frame (5 machine frames), a deformation resistance K=502 MPa of the strip, a rolling force P.sub.i={1 #507.9; 2 #505.4; 3 #499.8; 4 #489.8; 5 #487.2} (t) of each machine frame, an inlet speed ν.sub.0i={1 #147.6; 2 #288.2; 3 #323.3; 4 #442.0; 5 #575.5} (m/min) of the strip in front of each machine frame (5 machine frames), an influence coefficient k.sub.c=0.9 of emulsion concentration, a viscosity compression coefficient θ=0.034 m.sup.2/N of a lubricant, and dynamic viscosity η.sub.0=5.4 of the lubricant.
(32) S3. An upper threshold ψ.sub.i.sup.+=1 of a vibration determination index is defined, at an over-lubricated critical point at which a neutral angle coincides with and is equal to a bite angle, and at the moment, a friction coefficient is very small, and slippage between the work roll and the strip occurs easily, thereby causing the vibration of a rolling mill; a lower threshold ψ.sub.i.sup.−=½ of the vibration determination index is defined, at an under-lubricated critical point at which the neutral angle is half the bite angle, and at the moment, an oil film between the work roll and the strip is prone to rupture, thereby causing the friction coefficient to increase suddenly, resulting in abnormal rolling pressure fluctuations, and then causing the vibration of the rolling mill; and an inlet tension of each machine frame is defined as T.sub.0i, and an exit tension is defined as T.sub.1i, wherein T.sub.01=T.sub.0, T.sub.1n=T.sub.1.
(33) S4. An initial set value of a depressing schedule target comprehensive optimization function for suppressing vibration of a cold tandem rolling mill is given: F.sub.0=1.0×10.sup.10.
(34) S5. Initial tension systems
(35)
of each machine frame (5 machine frames) are set, wherein T.sub.0i+1=T.sub.1i i=1, 2 . . . 5.
(36) S6. A bite angle α.sub.i of each machine frame is calculated, wherein a calculation formula is as follows:
(37)
wherein Δh.sub.i=h.sub.0i−h.sub.1i, α.sub.i={1 #0.004; 2 #0.002; 3 #0.001; 4 #0.0005; 5 #0.0002}, R.sub.i′ is a flattening radius of a work roll of the i.sup.th machine frame,
(38)
and R.sub.i′={1 #217.8; 2 #224.5; 3 #235.6; 4 #260.3; 5 #275.4} (mm).
(39) S7. An oil film thickness ξ.sub.i in a current tension system is calculated, wherein a calculation formula is as follows:
(40)
(41) in the formula, k.sub.rg represents a strength coefficient of the lubricant entrained by the longitudinal roughness of the work roll and a strip steel, and is in a range of 0.09 to 0.15, and K.sub.rs represents an impression rate, i.e., a ratio of transferring the surface roughness of the work roll to the strip steel, and is in a range of 0.2 to 0.6.
(42) S8. According to the relationship between the friction coefficient u.sub.i and the oil film thickness ξ.sub.i, a friction coefficient between the work roll of each machine frame and the strip steel is calculated: u.sub.i=a.sub.i+b.sub.i.Math.e.sup.B.sup.
(43) S9. A neutral angle γ.sub.i of each machine frame in the current tension system is calculated according to the rolling theory, and a calculation formula is as follows:
(44)
(45) S10. A vibration determination index ψ.sub.i={1 #0.625; 2 #0.6; 3 #0.6; 4 #0.6; 5 #0.7} of each machine frame in the current tension system is calculated according to
(46)
(47) S11. It is determined whether inequalities ψ.sub.i.sup.−<ψ.sub.i<ψ.sub.i.sup.+ are established simultaneously; if yes, turning to step S12.
(48) S12. A comprehensive optimization target function of the tension system is calculated:
(49)
(50) in the formula,
(51)
λ is a distribution coefficient, λ=0.5, and X={T.sub.0i,T.sub.1i} is an optimization variable.
(52) S13. It is determined whether inequality F(X)<F.sub.0 is established; if yes, T.sub.0i.sup.y=T.sub.0i, T.sub.1i.sup.y=T.sub.1i, F.sub.0=F(X), turning to step S14; otherwise, directly turning to step S14.
(53) S14. It is determined whether the tension systems T.sub.0i and T.sub.1i are beyond a range of a feasible domain; if yes, turning to step S15, that is, the S5-S14 are continuously repeated for all data of T.sub.0i and T.sub.1i in the range of the feasible domain, calculated F(X) values are compared, and T.sub.0i and T.sub.1i when F(X) is minimum are selected.
(54) S15. A set value of an optimal tension system is output, wherein T.sub.0i.sup.y={1 #85; 2 #70 #; 3 #55; 4 #50; 5 #45} MPa; T.sub.1i.sup.y={1 #70; 2 #55 #; 3 #50; 4 #45; 5 #40} MPa.
(55) The T.sub.0i.sup.y and T.sub.1i.sup.y are values of T.sub.0i and T.sub.1i when the F(X) value calculated in the S14 is minimum.
Embodiment 2
(56) S1. Device feature parameters of the cold tandem rolling mill are acquired, including: a radius R.sub.i={1 #217.5; 2 #217.5; 3 #217.5; 4 #217.5; 5 #217.5} (mm) of a work roll of each machine frame (5 machine frames), a surface linear speed ν.sub.ri={1 #149.6; 2 #292.3; 3 #328.3; 4 #449.2; 5 #585.5} (m/min) of a roll of each machine frame (5 machine frames), original roughness Ra.sub.ir,0={1 #0.53; 2 #0.53; 3 #0.53; 4 #0.53; 5 #0.53} (μm) of the work roll of each machine frame (5 machine frames), a roughness attenuation coefficient B.sub.Li={1 #0.01; 2 #0.0.1; 3 #0.01; 4 #0.01; 5 #0.01} of the work roll of each machine frame (5 machine frames), and rolling distance in kilometer L.sub.i={1 #220; 2 #190; 3 #200; 4 #240; 5 #260} (km) of the work roll of each machine frame (5 machine frames) after exchange of the roll, wherein i=1, 2, . . . , 5, representing the ordinal number of machine frames of the cold tandem rolling mill.
(57) S2. Critical rolling process parameters of a strip are acquired, including: elastic modulus E=210 GPa of a strip, a Poisson's ratio ν=0.3 of the strip, a strip width B=826 mm, an inlet thickness k.sub.0i={1 #22; 2 #1.27; 3 #0.75; 4 #0.5; 5 #0.37} (mm) of the strip for each machine frame (5 machine frames), an exit thickness h.sub.1i={1 #1.27; 2 #0.75; 3 #0.50; 4 #0.37; 5 #0.32} (mm) of the strip for each machine frame (5 machine frames), a deformation resistance K=510 MPa of the strip, a rolling force P.sub.i={1 #517.9; 2 #508.4; 3 #502.8; 4 #495.8; 5 #490.2} (t) of each machine frame, an inlet speed ν.sub.0i={1 #137.6; 2 #276.2; 3 #318.3; 4 #438.0; 5 #568.5} (m/min) of the strip in front of each machine frame (5 machine frames), an influence coefficient k.sub.c=0.9 of emulsion concentration, a viscosity compression coefficient θ=0.034 m.sup.2/N of a lubricant, and dynamic viscosity η.sub.0=5.4 of the lubricant.
(58) S3. An upper threshold ψ.sub.i.sup.+=1 of a vibration determination index is defined, at an over-lubricated critical point at which a neutral angle coincides with and is equal to a bite angle, at the moment, a friction coefficient is very small, and slippage between the work roll and the strip occurs easily, thereby causing the vibration of a rolling mill; a lower threshold ψ.sub.i.sup.−=½ of the vibration determination index is defined, at an under-lubricated critical point at which the neutral angle is half the bite angle, at the moment, an oil film between the work roll and the strip is prone to rupture, thereby causing the friction coefficient to increase suddenly, resulting in abnormal rolling pressure fluctuations, and then causing the vibration of the rolling mill; and an inlet tension of each machine frame is defined as T.sub.0i, and an exit tension is defined as T.sub.1i, wherein T.sub.01=T.sub.0, T.sub.1n=T.sub.1.
(59) S4. An initial set value of a depressing schedule target comprehensive optimization function for suppressing vibration of the cold tandem rolling mill is given: F.sub.0=1.0×10.sup.10.
(60) S5. Initial tension systems
(61)
of each machine frame (5 machine frames) are set, wherein T.sub.0i+1=T.sub.1i i=1, 2 . . . 5.
(62) S6. A bite angle α.sub.i of each machine frame is calculated, wherein a calculation formula is as follows:
(63)
α.sub.i={1 #0.003; 2 #0.0025; 3 #0.001; 4 #0.0004; 5 #0.0001} in the formula, Δh.sub.i=h.sub.0i−h.sub.1i, R.sub.i′ is a flattening radius of a work roll of the i.sup.th machine frame,
(64)
and R.sub.i′={1 #219.8; 2 #228.7; 3 #237.4; 4 #262.5; 5 #278.6} (mm).
(65) S7. An oil film thickness ξ.sub.i in a current tension system is calculated, wherein a calculation formula is as follows:
(66)
(67) in the formula, k.sub.rg represents a coefficient of the strength of entrainment of lubricant by the longitudinal surface roughness of the work roll and the strip steel, and is in a range of 0.09 to 0.15, and K.sub.rs represents an impression rate, i.e., a ratio of transferring the surface roughness of the work roll to the strip steel, and is in a range of 0.2 to 0.6.
(68) S8. According to the relationship between a friction coefficient u.sub.i and the oil film thickness ξ.sub.i, a friction coefficient between the work roll of each machine frame and the strip steel is calculated: u.sub.i=a.sub.i+b.sub.i.Math.e.sup.B.sup.
(69) S9. A neutral angle γ.sub.i of each machine frame in the current tension system is calculated according to the rolling theory, and a calculation formula is as follows:
(70)
(71) S10. A vibration determination index ψ.sub.i={1 #0.833; 2 #0.48; 3 #0.8; 4 #0.6; 5 #0.23} of each machine frame in the current tension system is calculated according to
(72)
(73) S11. It is determined whether inequalities ψ.sub.i.sup.−<ψ.sub.i<ψ.sub.i.sup.+ are established simultaneously; if yes, turning to step S12.
(74) S12. A target comprehensive tension system optimization function is calculated:
(75)
(76) in the formula,
(77)
λ is a distribution coefficient, λ=0.5, and X={T.sub.0i,T.sub.1i} is an optimization variable.
(78) S13. It is determined whether inequality F(X)<F.sub.0 is established; if yes, T.sub.0i.sup.y=T.sub.0i, T.sub.1i.sup.y=T.sub.1i, F.sub.0=F(X), turning to step S14; otherwise, directly turning to step S14.
(79) S14. It is determined whether the tension systems T.sub.0i and T.sub.1i are beyond a range of a feasible domain; if yes, turning to step S15, that is, the S5-S14 are continuously repeated for all data of T.sub.0i and T.sub.1i in the range of the feasible domain, calculated F(X) values are compared, and T.sub.0i and T.sub.1i when F(X) is minimum are selected.
(80) S15. A set value of an optimal tension system is output, wherein T.sub.0i.sup.y={1 #90; 2 #75 #; 3 #60; 4 #55; 5 #50} MPa; T.sub.1i.sup.y={1 #75; 2 #60 #; 3 #50; 4 #50; 5 #45} MPa. The T.sub.0i.sup.y and T.sub.1i.sup.y are the T.sub.0i and T.sub.1i when the F(X) value calculated in the S14 is minimum.
Embodiment 3
(81) S1. Device feature parameters of the cold tandem rolling mill are acquired, including: a radius R.sub.i={1 #217.5; 2 #217.5; 3 #217.5; 4 #217.5; 5 #217.5} (mm) of a work roll of each machine frame (5 machine frames), a surface linear speed ν.sub.ri={1 #149.6; 2 #292.3; 3 #328.3; 4 #449.2; 5 #585.5} (m/min) of a roll of each machine frame (5 machine frames), original roughness Ra.sub.ir,0={1 #0.53; 2 #0.53; 3 #0.53; 4 #0.53; 5 #0.53} (μm) of the work roll of each machine frame (5 machine frames), a roughness attenuation coefficient B.sub.Li={1 #0.01; 2 #0.0.1; 3 #0.01; 4 #0.01; 5 #0.01} of the work roll of each machine frame (5 machine frames), and rolling distance in kilometer L.sub.i={1 #190; 2 #170; 3 #180; 4 #210; 5 #230} (km) of the work roll of each machine frame (5 machine frames) after exchange of the roll, wherein, i=1, 2, . . . , 5, representing the ordinal number of machine frames of the cold tandem rolling mill.
(82) S2. Critical rolling process parameters of a strip are acquired, including: elastic modulus E=201 GPa of the strip, a Poisson's ratio ν=0.3 of the strip, a strip width B=798 mm, an inlet thickness h.sub.0i={1 #2.0; 2 #1.01; 3 #0.55; 4 #0.35; 5 #0.25} (mm) of the strip for each machine frame (5 machine frames), an exit thickness h.sub.1i={1 #1.01; 2 #0.55; 3 #0.35; 4 #0.25; 5 #0.19} (mm) of the strip for each machine frame (5 machine frames), a deformation resistance K=498 MPa of the strip, a rolling force P.sub.i={1 #526.9; 2 #525.4; 3 #502.3; 4 #496.5; 5 #493.4} (t) of each machine frame, an inlet speed ν.sub.0i={1 #159.5; 2 #296.3; 3 #335.4; 4 #448.0; 5 #586.3} (m/min) of the strip in front of each machine frame (5 machine frames), an influence coefficient k.sub.c=0.9 of emulsion concentration, a viscosity compression coefficient θ=0.034 m.sup.2/N of a lubricant, and dynamic viscosity η.sub.0=5.4 of the lubricant.
(83) S3. An upper threshold ω.sub.i.sup.+=1 of a vibration determination index is defined, at an over-lubricated critical point at which a neutral angle coincides with and is equal to a bite angle, at the moment, a friction coefficient is very small, and slippage between the work roll and the strip occurs easily, thereby causing the vibration of a rolling mill; a lower threshold ψ.sub.i.sup.−=½ of the vibration determination index is defined, at an under-lubricated critical point at which the neutral angle is half the bite angle, at the moment, an oil film between the work roll and the strip is prone to rupture, thereby causing the friction coefficient to increase suddenly, resulting in abnormal rolling pressure fluctuations, and then causing the vibration of the rolling mill; and an inlet tension of each machine frame is defined as T.sub.0i, and an exit tension is defined as T.sub.1i, wherein T.sub.01=T.sub.0, T.sub.1n=T.sub.1.
(84) S4. An initial set value F.sub.0=1.0×10.sup.10 of a depressing schedule target comprehensive optimization function for suppressing vibration of the cold tandem rolling mill is given.
(85) S5. Initial tension systems
(86)
of each machine frame (5 machine frames) are set, wherein T.sub.0i+1=T.sub.1i i=1, 2 . . . 5.
(87) S6. A bite angle α.sub.i of each machine frame is calculated, wherein a calculation formula is as follows:
(88)
Δh.sub.i=h.sub.0i−h.sub.1i, α.sub.i={1 #0.005; 2 #0.004; 3 #0.002; 4 #0.0008; 5 #0.0003}, in the formula, R.sub.i′ is a flattening radius of a work roll of the i.sup.th machine frame,
(89)
and R.sub.i′={1 #209.3; 2 #221.7; 3 #232.8; 4 #254.6; 5 #272.1} (mm).
(90) S7. An oil film thickness ξ.sub.i in a current tension system is calculated, wherein a calculation formula is as follows:
(91)
(92) in the formula, k.sub.rg represents a coefficient of the strength of entrainment of lubricant by the longitudinal surface roughness of the work roll and the strip steel, and is in a range of 0.09 to 0.15, and K.sub.rs represents an impression rate, i.e., a ratio of transferring the surface roughness of the work roll to the strip steel, and is in a range of 0.2 to 0.6.
(93) S8. According to the relationship between a friction coefficient u.sub.i and the oil film thickness ξ.sub.i, a friction coefficient between the work roll of each machine frame and the strip steel is calculated: u.sub.i=a.sub.i+b.sub.i.Math.e.sup.B.sup.
(94) S9. A neutral angle γ.sub.i of each machine frame in the current tension system is calculated according to the rolling theory, and a calculation formula is as follows:
(95)
(96) S10. A vibration determination index ψ.sub.i={1 #0.7; 2 #0.55; 3 #0.4; 4 #0.5; 5 #0.6} of each machine frame in the current tension system is calculated according to
(97)
(98) S11. It is determined whether inequalities ψ.sub.i.sup.−<ψ.sub.i<ψ.sub.i.sup.+ are established simultaneously; if yes, turning to step S12.
(99) S12. A target comprehensive tension system optimization function is calculated:
(100)
(101) in the formula,
(102)
λ is a distribution coefficient, λ=0.5 and X={T.sub.0i,T.sub.1i} is an optimization variable.
(103) S13. It is determined whether an inequality F(X)<F.sub.0 is established; if yes, T.sub.0i.sup.y=T.sub.0i, T.sub.1i.sup.y=T.sub.1i, F.sub.0=F(X), turning to step S14; otherwise, directly turning to step S14.
(104) S14. It is determined whether tension systems T.sub.0i, and T.sub.1i are beyond a range of a feasible domain; if yes, turning to step S15, that is, the S5-S14 are continuously repeated for all data of T.sub.0i and T.sub.1i in the range of the feasible domain, calculated F(X) values are compared, and T.sub.0i and T.sub.1i when the F(X) value is the minimum are selected.
(105) S15. A set value of an optimal tension system is output, wherein T.sub.0i.sup.y={1 #80; 2 #65 #; 3 #50; 4 #45; 5 #40} MPa; T.sub.1i.sup.y={1 #65; 2 #50 #; 3 #45; 4 #40; 5 #35} MPa. The T.sub.0i.sup.y and T.sub.1i.sup.y are the T.sub.0i and T.sub.1i when the F(X) value calculated in the S14 is minimum.
(106) In summary, the technical solution of the tension system optimization method for suppressing the vibration of the cold tandem rolling mill of the present invention is adopted, aiming at the vibration problem of the rolling mill during the high-speed rolling of the cold tandem rolling mill, the vibration determination index is defined to judge whether the rolling process of the cold tandem rolling mill is in a stable lubrication state without causing rolling mill vibration in the present invention, and based on this, a tension system optimization method for suppressing vibration of the cold tandem rolling mill is proposed, in combination with the device and process features of the cold tandem rolling mill, an objective is employed such that the vibration determination indexes of the machine frames are closest to the optimal value
(107)
of the vibration determination index, a mean square error between the comprehensive optimization target function of the tension system and the vibration determination index ψ.sub.i of each machine frame acquired in an actual rolling process is at a minimum, and a maximum value of the rolling machine vibration determination index coefficient F(X) of each individual machine frame is also at a minimum, a constraint in which the upper threshold ψ.sub.i.sup.+ of the vibration determination index is acquired during the rolling process at the over-lubricated state in which the neutral angle γ.sub.i coincides with the bite angle α.sub.i and a constraint in which the lower threshold ψ.sub.i.sup.− of the vibration determination index is acquired during the rolling process at the under-lubricated state in which the neutral angle γ.sub.i is half the bite angle α.sub.i are employed, the optimization calculation of the tension system in the range of the feasible domain is performed, and the appropriate optimized values T.sub.0i.sup.y and T.sub.1i.sup.y of the tension system are finally given. Through the actual application on site, the problem of rolling mill vibration defects is effectively suppressed, the probability of vibration is greatly reduced, and at the same time, the defect of alternating light and dark stripes is effectively treated, thus ensuring the high-speed and stable rolling process of the cold tandem rolling mill, improving the production efficiency of the strip production enterprise, and increasing the economic benefits of the enterprise. The present invention can be further popularized to other similar cold tandem rolling mills domestically, for optimization of the tension system for suppressing the vibration of the rolling mill during the high-speed rolling process of the cold tandem rolling mill, which has a broad prospect for popularization and application.