Container system
11542088 · 2023-01-03
Assignee
Inventors
- GRADY E. BARFOOT (Denver, CO, US)
- JOSHUA R. CORNISH (Fort Collins, CO, US)
- W. TRAVIS SMITH (Fort Collins, CO, US)
- ALAN V. MORINE (Fort Collins, CO, US)
Cpc classification
F25D3/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B65D81/3823
PERFORMING OPERATIONS; TRANSPORTING
F25C2400/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B65D81/2076
PERFORMING OPERATIONS; TRANSPORTING
F25D2331/804
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B65D11/1833
PERFORMING OPERATIONS; TRANSPORTING
F25D2303/0843
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B65D2543/00101
PERFORMING OPERATIONS; TRANSPORTING
F25C5/182
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D2303/08222
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B65D81/20
PERFORMING OPERATIONS; TRANSPORTING
F25D3/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25C5/182
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A storage container system for storing items includes a tote, an insulated shell with a lid. The insulated shell is configured for receiving the tote. The insulated shell includes a base and a plurality of side walls and is foldable between an expanded configuration and a collapsed configuration such that the tote fits inside the insulated shell when the insulated shell is in the expanded configuration. The lid is configured for closing the tote inside the insulated shell when the insulated shell is in the expanded configuration.
Claims
1. A storage container system for storing one or more items, the storage container system comprising: a tote having an internal cavity configured for storing the one or more items, wherein the internal cavity is at least partially bounded by a bottom and a plurality of walls; an insulated shell configured for receiving the tote, wherein the insulated shell includes a base and a plurality of side walls, wherein the insulated shell is foldable between an expanded configuration and a collapsed configuration, wherein each of the plurality of the side walls of the insulated shell is pivotably attached to the base with a respective hinge structure comprising a structural foam, wherein the tote fits inside the insulated shell when the insulated shell is in the expanded configuration; and a removable insulated lid configured for engaging the insulated shell and for closing the tote inside the insulated shell when the insulated shell is in the expanded configuration.
2. The storage container system of claim 1 wherein the removable insulated lid also fits on top of the insulated shell when the insulated shell is in the collapsed configuration.
3. The storage container system of claim 1 wherein a top side of the removable insulated lid is configured to receive a base of another instance of the insulated shell such that the insulated shells are stackable in both the expanded and collapsed configurations.
4. The storage container system of claim 1 wherein the plurality of the side walls of the tote are tapered thereby enabling the tote to at least partially nest within another instance of the tote.
5. The storage container system of claim 1 further comprising a divider having first and second projections.
6. The storage container system of claim 5 wherein a first wall of the plurality of walls of the tote includes a first groove facing inward toward the internal cavity, wherein the first groove is configured to receive the first projection of the divider, wherein a second wall of the plurality of walls includes a second groove facing inward toward the internal cavity, wherein the second groove is configured to receive the second projection of the divider for dividing the internal cavity of the tote into two sections with the divider.
7. The storage container system of claim 5 wherein the divider is insulated.
8. The storage container system of claim 5 wherein the divider includes an integrated ice pack.
9. The storage container system of claim 5 further comprising a second divider having first and second projections.
10. The storage container system of claim 1 further comprising an ice pack configured to be positioned on the bottom of the internal cavity of the tote.
11. The storage container system of claim 1 wherein the structural foam is expanded polypropylene.
12. A storage container for storing one or more items, the storage container comprising: a tote having an internal cavity adapted for selectively storing the one or more items, wherein the internal cavity is at least partially bounded by a bottom and a plurality of walls; an insulated shell adapted for receiving the tote, wherein the insulated shell includes a base and a plurality of side walls, wherein the insulated shell is adapted to transition between an expanded configuration and a collapsed configuration, wherein each of the plurality of the side walls of the insulated shell is pivotably attached to the base with a respective hinge structure formed at least in part from a closed cell foam, wherein the tote is received in the insulated shell when the insulated shell is in the expanded configuration; and an insulated lid adapted for engaging the insulated shell and adapted for closing the tote inside the insulated shell when the insulated shell is in the expanded configuration.
13. The storage container of claim 12 wherein the insulated lid also fits on top of the insulated shell when the insulated shell is in the collapsed configuration.
14. The storage container of claim 12 wherein a top side of the insulated lid is adapted for receiving a base of another instance of the insulated shell such of another instance of the storage container such that the storage containers are stackable in both the expanded and collapsed configurations.
15. The storage container of claim 12 wherein the plurality of side walls of the tote are tapered thereby enabling the tote to at least partially nest within another instance of the tote.
16. The storage container of claim 12 wherein the closed cell foam includes expanded polypropylene.
17. The storage container of claim 12 further comprising a divider having first and second projections.
18. The storage container of claim 17 wherein a first wall of the plurality of walls of the tote includes a first groove facing inward toward the internal cavity, wherein the first groove is adapted to receive the first projection of the divider, wherein a second wall of the plurality of walls includes a second groove facing inward toward the internal cavity, wherein the second groove is adapted to receive the second projection of the divider for dividing the internal cavity of the tote into two sections.
19. The storage container of claim 17 wherein the divider is insulated.
20. The storage container of claim 17 wherein the divider includes an integrated ice pack.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
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(29) Body 60 and/or lid 70 may be rigid or may contain portions that are flexible, bendable, soft, compliant, stretchable, and/or compressible. In some cases, one or more portions of container 50 may be partially or fully collapsible when not in use. Various portions of container 50 may be attached to each other or to other items using one or more methods including sewing, gluing, adhesive, electro-welding, thermoplastic welding, co-molding, melting, and/or fasteners. Lid 70 may be fully removable from body 60 (as illustrated in
(30) Body 60 and/or lid 70 also include one or more information panels, such as label receiver 52 or imprinted panel 54. Label receiver 52 may be a pouch, pocket, slot, recessed area, or surface for storing or displaying information about the contents of container 50 and/or shipping information for container 50. Label receiver 52 may include a substantially clear window or a substantially transparent window. The contents information and/or shipping information may be removable, changeable, or replaceable.
(31) In some embodiments, container 50 and/or one or more parts of container 50 may be waterproof, water-resistant, abrasion resistant, tear resistant, and/or puncture resistant.
(32) Body 60 includes a bottom 62 and a plurality of walls 64 extending upwardly from bottom 62 towards lid 70. In some embodiments, bottom 62, one or more walls 64, and/or lid 70 may include insulating elements. In the exemplary embodiment illustrated in
(33) Container 50 illustratively includes one or more handles 66 for carrying container 50 or a portion of container 50, such as body 60. Although illustrated as a portion of body 60, in other embodiments, handles 66 may be formed as a portion of lid 70, or formed between body 60 and lid 70, such as handles 68. In other examples, handles 66 may be separate components which are attached and/or removable.
(34) Lid 70 illustratively includes a top surface 72 and a perimeter portion 74 that interfaces with side walls 64 to close off internal cavity 80. In some embodiments, lid 70 is releasably affixed to body 50 with one or more latches or clasps 76. Clasps 76 may provide a closure that is waterproof, water-resistant, childproof, child resistant, animal proof, and/or animal resistant. Clasps 76 may include one or more components made of plastic, metal, wood, ceramic, rubber, and/or silicone. Further, clasps 76 may include a locking mechanism or may include an interface for use with one or more locks or access control devices, such as an electronic lock or a seal which indicates opening or tampering. One or more gaskets or seals (not illustrated in
(35) Container 50 may also include one or more attachment areas or attachment points for removably attaching one or more accessories or other items to container 50. Attachment points may include any of a variety of attachment mechanisms, structures, elements, or features including any described in U.S. patent application Ser. No. 15/398,468, filed Jan. 4, 2017, which is hereby incorporated by reference in its entirety.
(36) Body 60 illustratively includes a plurality of grooves 92, 94, 96, 98 configured to receive one or more dividers 100.
(37) In the embodiments illustrated in
(38) In the embodiments illustrated in
(39) Referring next to
(40) In some exemplary embodiments, divider 100 is a temperature control pack, such as an ice pack, liquid cold pack, gel pack, instant ice pack, ice, dry ice, hot pack, temperature maintenance device, and/or other thermal item for maintaining or controlling a temperature in internal cavity 80 of container 50. In other embodiments, divider 100 is not a temperature control pack.
(41) Divider 100 includes a divider body 102. In some exemplary embodiments, divider body 102 may be at least partially filled with a temperature control medium, thermal material, or phase change material.
(42) Divider 100 includes a first projection 104 positioned on a first side 106 of divider body 102. First projection 104 has a length indicated by d.sub.1 (see
(43) In some embodiments, first projection 104 and second projection 108 are configured such that the width d.sub.2 dimension of each is releasably received within one of the corresponding first plurality of grooves 92A-92H and second plurality of grooves 96A-96H to position the divider 100 in the first vertical orientation (see
(44) In some embodiments, first projection 104 and second projection 108 are configured such that the width d.sub.1 dimension of each is releasably received within one of the corresponding third plurality of grooves 96A, 96B and second plurality of grooves 98A, 98B to position the divider 100 in the first horizontal orientation (see
(45) In the illustrated embodiment, the length dimension d.sub.1 of the first and second projections 104, 108 is larger than the width dimension d.sub.2 of the first and second projections 104, 108, and the corresponding second and fourth plurality of grooves 96, 98 are larger than the first and third plurality of grooves 92, 94. In other embodiments, the length dimension d.sub.1 of the first and second projections 104, 108 is smaller than the width dimension d.sub.2 of the first and second projections 104, 108, and the corresponding second and fourth plurality of grooves 96, 98 are smaller than the first and third plurality of grooves 92, 94. In still other embodiments, the length dimension d.sub.1 of the first and second projections 104, 108 is the same as than the width dimension d.sub.2 of the first and second projections 104, 108, and the corresponding second and fourth plurality of grooves 96, 98 are the same as the first and third plurality of grooves 92, 94.
(46) Referring again to
(47) In some embodiments, divider 100 includes one or more ventilation openings 114 to allow air to be exchanged between adjacent portions of internal cavity 80 divided by divider 100.
(48) In some embodiments divider body 102 may be fillable with a liquid phase change material, such as water. The divider body 102 may include one or more nozzles 116 to assist in filling the interior of divider body 102 and/or one or more valves for releasing pressure.
(49) Divider 100 includes an upper surface 118. In some embodiments, upper surface 118 contacts lid 70 of container 50 when divider 100 is in the first vertical orientation. Divider 100 further includes a lower surface 120. In some embodiments, upper surface 118 contacts a bottom interior surface, such as surface 82 or raised bottom surface 84 (see
(50) Referring next to
(51) In the embodiment illustrated in
(52) In the embodiment illustrated in
(53) In the embodiment illustrated in
(54) In the embodiment illustrated in
(55) Interior cavity 80 has a bottom surface 82. In some exemplary embodiments, the lower surface 120 of divider 100 contacts bottom surface 82 when divider 100 is in the first vertical orientation. In some exemplary embodiments, the divider body 102 contacts bottom surface 82 when the divider 100 is in the second horizontal orientation. As illustrated in
(56) Referring next to
(57) In
(58) Second divider 100B is also illustratively positioned in the second horizontal orientation. The first projection 104 of second divider 100B is received within groove 96B of first side wall 64A and the second projection 108 of second divider 100B is received within corresponding groove 98B of second side wall 64B. Second divider 100B is positioned such that the upper surface 118 is adjacent to raised bottom surface 84, and the divider body 102 is supported by bottom interior surface 82. The lower surface 120 of second divider 100B is positioned adjacent to the lower surface 120 of first divider 100A.
(59) Third divider 100C is illustratively positioned in the first vertical orientation, dividing interior cavity 80 into a first portion 80A and a second portion 80B. The first projection 104 of third divider 100C is received within groove 92E of first side wall 64A and the second projection 108 of third divider 100C is received within corresponding groove 96E of second side wall 64B. The upper surface 118 of third divider 100C is positioned to allow lid 70 to attach to body 60 of container 50. The lower surface 120 of third divider 100C is supported by grooves 92E, 96E a distance d.sub.7 (see
(60) Fourth divider 100D is also illustratively positioned in the first vertical orientation. Fourth divider 100C is illustratively positioned against an interior surface of end wall 64D. The first projection 104 of fourth divider 100D is received within groove 92H of first side wall 64A and the second projection 108 of fourth divider 100D is received within corresponding groove 96H of second side wall 64B. The upper surface 118 of fourth divider 100D is positioned even with the upper surface 118 of third divider 100C to allow lid 70 to attach to body 60 of container 50. The lower surface 120 of fourth divider 100D is supported by grooves 92H, 96H proximate the raised interior surface 84 proximate end wall 64D.
(61) Referring next to
(62) First divider 100A is illustratively positioned in the first vertical orientation, dividing interior cavity 80 between first portion 80A and second portion 80B. The first projection 104 of first divider 100A is received within groove 92B of first side wall 64A and the second projection 108 of first divider 100A is received within corresponding groove 94B of second side wall 64B. The lower surface 120 of first divider 100A is supported by grooves 92B, 94B a distance d.sub.7 (see
(63) Second divider 100B is illustratively positioned in the first vertical orientation, dividing interior cavity 80 between second portion 80B and third portion 80C. The first projection 104 of second divider 100B is received within groove 92G of first side wall 64A and the second projection 108 of second divider 100B is received within corresponding groove 94G of second side wall 64B. The lower surface 120 of second divider 100B is supported by grooves 92G, 94G a distance d.sub.7 (see
(64) Referring next to
(65) First divider 100A is illustratively positioned in the first vertical orientation against first end wall 64C. The first projection 104 of first divider 100A is received within groove 92A of first side wall 64A and the second projection 108 of first divider 100A is received within corresponding groove 94A of second side wall 64B. The lower surface 120 of first divider 100A contacts the raised bottom surface 84.
(66) Second divider 100B is illustratively positioned in the second vertical orientation against second end wall 64D. The first projection 104 of second divider 100B is received within groove 92H of first side wall 64A and the second projection 108 of second divider 100B is received within corresponding groove 94H of second side wall 64B. The lower surface 120 of second divider 100B contacts the raised bottom surface 84.
(67) Referring next to
(68) First divider 100A is illustratively positioned in the first vertical orientation, dividing interior cavity 80 with second divider 100B between first portion 80A and second portion 80B. The first projection 104 of first divider 100A is received within groove 92F of first side wall 64A and the second projection 108 of first divider 100A is received within corresponding groove 94F of second side wall 64B. The lower surface 120 of first divider 100A is supported by grooves 92F, 94F a distance d.sub.7 (see
(69) Second divider 100B is illustratively positioned in the first vertical orientation, dividing interior cavity 80 with first divider 100A between first portion 80A and second portion 80B. The first projection 104 of second divider 100B is received within groove 92G of first side wall 64A and the second projection 108 of second divider 100B is received within corresponding groove 94G of second side wall 64B. The lower surface 120 of second divider 100B is supported by grooves 92G, 94G a distance d.sub.7 (see
(70) Third divider 100C is illustratively positioned in the second vertical orientation against second end wall 64D. The first projection 104 of third divider 100C is received within groove 92H of first side wall 64A and the second projection 108 of third divider 100C is received within corresponding groove 94H of second side wall 64B. The lower surface 120 of third divider 100C contacts the raised bottom surface 84.
(71) Referring next to
(72) First divider 100A is illustratively positioned in the second horizontal orientation. The first projection 104 of first divider 100A is received within groove 96A of first side wall 64A and the second projection 108 of first divider 100A is received within corresponding groove 98A of second side wall 64B. First divider 100A is positioned such that the upper surface 118 is adjacent to raised bottom surface 84, lower surface 120 is adjacent to second divider 100B, and the divider body 102 is supported by bottom interior surface 82.
(73) Second divider 100B is also illustratively positioned in the second horizontal orientation. The first projection 104 of second divider 100B is received within groove 96B of first side wall 64A and the second projection 108 of second divider 100B is received within corresponding groove 98B of second side wall 64B. Second divider 100B is positioned such that the upper surface 118 is adjacent to raised bottom surface 84, lower surface 120 is adjacent to first divider 100A, and the divider body 102 is supported by bottom interior surface 82.
(74) Referring next to
(75) First divider 100A is illustratively positioned in the second horizontal orientation. The first projection 104 of first divider 100A is received within groove 96A of first side wall 64A and the second projection 108 of first divider 100A is received within corresponding groove 98A of second side wall 64B. First divider 100A is positioned such that the upper surface 118 is adjacent to raised bottom surface 84, and the divider body 102 is supported by bottom interior surface 82.
(76) Second divider 100B is illustratively positioned in the first vertical orientation, dividing interior cavity 80, with third divider 100C and fourth divider 100D, into a first portion 80A and a second portion 80B. The first projection 104 of second divider 100B is received within groove 92E of first side wall 64A and the second projection 108 of second divider 100B is received within corresponding groove 96E of second side wall 64B. The lower surface 120 of second divider 100B is supported by grooves 92E, 96E a distance d.sub.7 (see
(77) Third divider 100C is illustratively positioned in the first vertical orientation, dividing interior cavity 80, with second divider 100B and fourth divider 100D, into a first portion 80A and a second portion 80B. The first projection 104 of third divider 100C is received within groove 92F of first side wall 64A and the second projection 108 of third divider 100C is received within corresponding groove 96F of second side wall 64B. The lower surface 120 of third divider 100C is supported by grooves 92E, 96E a distance d.sub.7 (see
(78) Fourth divider 100D is illustratively positioned in the first vertical orientation, dividing interior cavity 80, with second divider 100B and third divider 100C, into a first portion 80A and a second portion 80B. The first projection 104 of fourth divider 100D is received within groove 92G of first side wall 64A and the second projection 108 of fourth divider 100D is received within corresponding groove 96G of second side wall 64B. The lower surface 120 of fourth divider 100D is supported by grooves 92G, 96G a distance d.sub.7 (see
(79) Fifth divider 100E is illustratively positioned in the second vertical orientation against second end wall 64D. The first projection 104 of fifth divider 100E is received within groove 92H of first side wall 64A and the second projection 108 of fifth divider 100E is received within corresponding groove 94H of second side wall 64B. The lower surface 120 of fifth divider 100E contacts the raised bottom surface 84.
(80) Referring next to
(81) First divider 100A is illustratively positioned in the second horizontal orientation. The first projection 104 of first divider 100A is received within groove 96A′ of first side wall 64A and the second projection 108 of first divider 100A is received within corresponding groove 98A′ of second side wall 64B. First divider 100A is positioned such that the upper surface 118 is adjacent to raised bottom surface 84, lower surface 120 is adjacent to second divider 100B, and the divider body 102 is supported by bottom interior surface 82.
(82) Second divider 100B is illustratively positioned in the second horizontal orientation. The first projection 104 of second divider 100B is also received within groove 96A′ of first side wall 64A and the second projection 108 of second divider 100B is also received within corresponding groove 98A′ of second side wall 64B. Second divider 100B is positioned such that divider body 102 of second divider 100B is supported by the divider body 102 of first divider 100A below it.
(83) Third divider 100C is illustratively positioned in the second horizontal orientation. The first projection 104 of third divider 100C is also received within groove 96A′ of first side wall 64A and the second projection 108 of third divider 100C is also received within corresponding groove 98A′ of second side wall 64B. Third divider 100C is positioned such that divider body 102 of third divider 100C is supported by the divider body 102 of second divider 100B below it.
(84) Fourth divider 100D is illustratively positioned in the second horizontal orientation. The first projection 104 of fourth divider 100D is received within groove 96B′ of first side wall 64A and the second projection 108 of fourth divider 100B is received within corresponding groove 98B′ of second side wall 64B. Fourth divider 100D is positioned such that the upper surface 118 is adjacent to raised bottom surface 84, lower surface 120 is adjacent to first divider 100A, and the divider body 102 is supported by bottom interior surface 82.
(85) As illustrated in
(86) As illustrated in the various Figures, many different quantities and configurations of dividers 100 are possible inside body 60. Many different shipping configurations can be created by varying: the number of dividers 100, the locations of dividers 100, thermal characteristics of dividers 100, and thermal states of dividers 100. In doing so, a variety of different shipping compartments having different thermal characteristics can be created. Further, when body 60 is empty or is being return-shipped without items in it, dividers 100 can be placed in other configuration to eliminate or reduce movement. Further, dividers 100 can be placed in various configurations to create a single compartment.
(87) In some examples, different instances of divider 100 may be color coded to indicate dividers having different thermal characteristics or materials.
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(89) As illustrated in
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(96) Any of the components disclosed herein may include or may be coated with an anti-microbial and/or anti-viral substance or ingredient.
(97) Any of the techniques, improvements, features, functions, or processes described herein may be implemented in the form of a system or a kit. The system or kit may include any combination of the devices, components, elements, and/or modules disclosed herein.
(98) The techniques, elements, components, methods, and steps described herein are meant to exemplify some types of possibilities. In no way should the aforementioned examples limit the scope of the invention, as they are only exemplary embodiments.
(99) The phrases “in some embodiments,” “according to some embodiments,” “in the embodiments shown,” “in other embodiments,” “in some examples,” “on other examples,” “in some cases,” “in some situations,” “in one configuration,” “in another configuration,” and the like generally mean that the particular technique, feature, structure, or characteristic following the phrase is included in at least one embodiment of the present invention and/or may be included in more than one embodiment of the present invention. In addition, such phrases do not necessarily refer to the same embodiments or to different embodiments.
(100) The foregoing disclosure is presented for purposes of illustration and description. Other modifications and variations may be possible in view of the above teachings. The embodiments described in the foregoing disclosure were chosen to explain the principles of the concept and its practical application to enable others skilled in the art to best utilize the invention. It is intended that the claims be construed to include other alternative embodiments of the invention except as limited by the prior art.