Portable barrel rack
11523687 · 2022-12-13
Assignee
Inventors
- Robert J. Koetter, JR. (Floyds Knobs, IN, US)
- Gerald T. Koetter (Floyds Knobs, IN, US)
- Raymond Todd Magner (New Salisbury, IN, US)
- Brian S. Keith (Charlestown, IN, US)
- Greg Schmidt (Louisville, KY, US)
- Anthony Ferrera (Crestwood, KY, US)
- Mark Duane Cooke (Salem, IN, US)
- Clark Gregory (Charlestown, IN, US)
- Darr Scott Thompson (Sellersburg, IN, US)
- John F. Koerber (Floyds Knobs, IN, US)
- Adam Ray (Lexington, KY, US)
Cpc classification
B65D2519/00562
PERFORMING OPERATIONS; TRANSPORTING
A47B81/007
HUMAN NECESSITIES
B65D2519/00333
PERFORMING OPERATIONS; TRANSPORTING
B65D2519/00666
PERFORMING OPERATIONS; TRANSPORTING
B65D2519/00293
PERFORMING OPERATIONS; TRANSPORTING
B65D19/06
PERFORMING OPERATIONS; TRANSPORTING
B65D2519/00701
PERFORMING OPERATIONS; TRANSPORTING
B65D2519/00572
PERFORMING OPERATIONS; TRANSPORTING
B65D2519/00502
PERFORMING OPERATIONS; TRANSPORTING
B65D2519/00273
PERFORMING OPERATIONS; TRANSPORTING
A47B87/005
HUMAN NECESSITIES
B65D19/44
PERFORMING OPERATIONS; TRANSPORTING
B65D2519/00567
PERFORMING OPERATIONS; TRANSPORTING
B65D2519/00626
PERFORMING OPERATIONS; TRANSPORTING
International classification
A47B81/00
HUMAN NECESSITIES
A47B87/00
HUMAN NECESSITIES
Abstract
The present invention relates to a portable barrel rack. The portable barrel rack allows for storage and transportation of multiple barrels with the weight of each barrel being supported by the rack. Racks have lower and upper rectangular frames of different construction, with posts therebetween, and with legs and matching contours so that racks can be stacked. Slats inserted into grooves can retain barrels contained within the racks.
Claims
1. A portable barrel rack configured to store at least one barrel therein, comprising: a) a lower rectangular frame having at least two lower side beams, each lower side beam having a top side, a bottom side, at least one interior side, a first end portion and an opposed second end portion, the lower rectangular frame further having at least two lower end beams, each lower end beam having a top side, a bottom side, a first end and an opposed second end; wherein the first end of a first lower end beam from said at least two lower end beams is attached to the first end portion of a first lower side beam from said at least two lower side beams on an interior side of the first lower side beam and the opposed second end of the first lower end beam is attached to the first end portion of a second lower side beam from said at least two lower side beams on an interior side of the second lower side beam, wherein the first end of a second lower end beam from said at least two lower end beams is attached to the opposed second end portion of the first lower side beam on the interior side of the first lower side beam and the opposed second end of the second lower end beam is attached to the opposed second end portion of the second lower side beam on the interior side of the second lower side beam, the at least two lower side beams being in a parallel relationship and transverse to the at least two lower end beams thereby forming the lower rectangular frame; b) a plurality of posts, each of the lower side beams having a first post from said plurality of posts is attached to and extends upward from its top side at its first end portion and a second post from said plurality of posts is attached to and extends upward from its top side at its opposed second end portion, the posts being in a parallel relationship and having the same length, each post having a post top end and a plurality of beam mounting areas along sides of each post and adjacent to the post top end, the side of each post having at least one interior side; c) an upper rectangular frame having at least two upper side beams, each upper side beam having a first end and an opposed second end, the upper rectangular frame further having at least two upper end beams, each upper end beam having a first end and an opposed second end; wherein the first end of a first upper side beam from said at least two upper side beams is attached to a first beam mounting area of the first post that is attached to the first lower side beam and the opposed second end of the first upper side beam is attached to a first beam mounting area of the second post that is attached to the first lower side beam; wherein the first end of a second upper side beam from said at least two upper side beams is attached to a first beam mounting area of the first post that is attached to the second lower side beam and the opposed second end of the second upper side beam is attached to a first beam mounting area of the second post that is attached to the second lower side beam; wherein the first end of a first upper end beam is attached to a second beam mounting area of the first post that is attached to the first lower side beam and the opposed second end of the first upper end beam is attached to a second beam mounting area of the first post that is attached to the second lower side beam; and wherein the first end of a second upper end beam is attached to a second beam mounting area of the second post that is attached to the first lower side beam and the opposed second end of the second upper end beam is attached to a second beam mounting area of the second post that is attached to the second lower side beam thereby forming the upper rectangular frame; d) a plurality of dunnage rails, wherein a first dunnage rail from said plurality of dunnage rails is attached on an interior side of the first and second posts that are attached to the first lower side beam and wherein a second dunnage rail from said plurality of dunnage rails is attached on an interior side of the first and second posts that are attached to the second lower side beam, wherein the first and second dunnage rails are in a parallel relationship to each other and above the first and second lower side beams and at a same first height thereabove, the first and second dunnage rails face each other; e) wherein legs extend downward from the bottom sides of the first and second lower end beams and from the bottom sides of the first and second lower side beams underneath their portions where the posts are attached, wherein each first post has a first downward sloping groove therein located on each first post, the first grooves having a removable slat therein, the removable slat extends between the first posts; wherein each second post is free from any downward sloping grooves therein and the second posts are free of any slats thereon; wherein, when in use, the removable slat is configured to be removed from the first downward sloping grooves so that the at least one barrel can be inserted within the portable barrel rack between the first posts.
2. The portable barrel rack of claim 1, further having: a third dunnage rail that is attached on an interior side of the first and second posts that is attached to the first lower side beam and a fourth dunnage rail that is attached on an interior side of the first and second posts that is attached to the second lower side beam, wherein the third and fourth dunnage rails are in a parallel relationship to each other and above the first and second lower side beams and at a same second height thereabove, the second height being greater than the first height, the third and fourth dunnage rails face each other.
3. The portable barrel rack of claim 2, where each first post has a second downward sloping groove therein located on each first post, the second grooves each having a removable slat therein, the slats extend between the first posts.
4. The portable barrel rack of claim 1, further having a first contoured piece across the top of each first post and the first upper end beam and a second contoured piece across the top of each second post and the second upper end beam, each contoured piece having a recess therein sized to receive a portion of the legs of a second portable barrel rack stacked atop the portable barrel rack.
5. The portable barrel rack of claim 2, wherein the interior sides of the first and second posts where the first, second, third, and fourth dunnage rails are to be attached each have a recessed portion so that the corresponding dunnage rail is recessed therein.
6. The portable barrel rack of claim 1, wherein an X-brace is secured between at least one area between the lower side beams and the lower end beams; the open area between the second lower side beam and its upward extending first and second posts and the second upper side beam; the open area between the first lower side beam and its upward extending first and second posts and the first upper side beam; or the open area between the second lower end beam and the second upper end beam and the second posts therebetween.
7. The portable barrel rack of claim 1, wherein the attachments of the side beams, end beams, and posts is accomplished by tongue and groove attachments.
8. The portable barrel rack of claim 1, wherein each of the legs is a single piece, a first leg extends below and parallel to the first lower end beam and a second leg extends below and parallel to the second lower end beam.
9. A portable barrel rack configured to store at least one barrel therein, comprising: a) a lower rectangular frame having at least three lower side beams, each lower side beam having a top side, a bottom side, at least one interior side, a first end portion and an opposed second end portion, the lower rectangular frame further having at least four lower end beams, each lower end beam having a top side, a bottom side, a first end and an opposed second end; wherein the first end of a first lower end beam from said at least four lower end beams is attached to the first end portion of a first lower side beam from said at least three lower side beams on an interior side of the first lower side beam and the opposed second end of the first lower end beam is attached to the first end portion of a second lower side beam from said at least three lower side beams on a first interior side of the second lower side beam, wherein the first end of a second lower end beam from said at least four lower end beams is attached to the opposed second end portion of the first lower side beam on the interior side of the first lower side beam and the opposed second end of the second lower end beam is attached to the opposed second end portion of the second lower side beam on the first interior side of the second lower side beam, wherein the first end of a third lower end beam from said at least four lower end beams is attached to the first end portion of the second lower side beam on a second interior side of the second lower side beam and the opposed second end of the third lower end beam is attached to the first end portion of a third lower side beam from said at least three lower side beams on a first interior side of the third lower side beam, wherein the first end of a fourth lower end beam from said at least four lower end beams is attached to the opposed second end portion of the second lower side beam on the second interior side of the second lower side beam and the opposed second end of the fourth lower end beam is attached to the opposed second end portion of the third lower side beam on the interior side of the third lower side beam, the at least three lower side beams being in a parallel relationship and transverse to the lower end beams thereby forming the lower rectangular frame; b) a plurality of posts, each of the lower side beams having a first post from said plurality of posts is attached thereto and extends upward from its top side at its first end portion and a second post from said plurality of posts is attached thereto and extends upward from its top side at its opposed second end portion, the posts being in a parallel relationship and having the same length, each post having a post top end and a plurality of beam mounting areas along the sides of each post and adjacent to the post top end, the side of each post having at least one interior side; c) an upper rectangular frame having at least three upper side beams, each upper side beam having a first end and an opposed second end, the upper rectangular frame further having at least four upper end beams, each upper end beam having a first end and an opposed second end; wherein the first end of a first upper side beam from said at least three upper side beams is attached to a first beam mounting area of the first post that is attached to the first lower side beam and the opposed second end of the first upper side beam is attached to a first beam mounting area of the second post that is attached to the first lower side beam; wherein the first end of a second upper side beam from said at least three upper side beams is attached to a first beam mounting area of the first post that is attached to the second lower side beam and the opposed second end of the upper side beam is attached to a first beam mounting area of the second post that is attached to the second lower side beam; wherein the first end of a third upper side beam from said at least three upper side beams is attached to a first beam mounting area of the first post that is attached to the second lower side beam and the opposed second end of the upper side beam is attached to a first beam mounting area of the second post that is attached to the second lower side beam; wherein the first end of a first upper end beam from said at least four upper end beams is attached to a second beam mounting area of the first post that is attached to the first lower side beam and the opposed second end of the first upper end beam is attached to a second beam mounting area of the first post that is attached to the second lower side beam; and wherein the first end of a second upper end beam from said at least four upper end beams is attached to a second beam mounting area of the second post that is attached to the first lower side beam and the opposed second end of the second upper end beam is attached to a second beam mounting area of the second post that is attached to the second lower side beam thereby forming the upper rectangular frame; wherein the first end of a third upper end beam from said at least four upper end beams is attached to a third beam mounting area of the first post that is attached to the second lower side beam and the opposed second end of the third upper end beam is attached to a second beam mounting area of the first post that is attached to the third lower side beam; and wherein the first end of a fourth upper end beam from said at least four upper end beams is attached to a third beam mounting area of the second post that is attached to the second lower side beam and the opposed second end of the fourth upper end beam is attached to a second beam mounting area of the second post that is attached to the second lower side beam thereby forming the upper rectangular frame; d) a plurality of dunnage rails, wherein a first dunnage rail from said plurality of dunnage rails is attached on an interior side of the first and second posts that are attached to the first lower side beam and wherein a second dunnage rail from said plurality of dunnage rails is attached on a first interior side of the first and second posts that are attached to the second lower side beam, the first and second dunnage rails facing each other; wherein a third dunnage rail from said plurality of dunnage rails is attached on an interior side of the first and second posts that are attached to the third lower side beam and wherein a fourth dunnage rail from said plurality of dunnage rails is attached on a second interior side of the first and second posts that are attached to the second lower side beam, the third and fourth dunnage rails facing each other; wherein the first, second, third, and fourth dunnage rails are in a parallel relationship to each other and above the first, second, third, and second lower side beams, respectively, and at a same first height thereabove; e) wherein legs extend downward from the bottom sides of the first, second, third, and fourth lower end beams and from the bottom sides of the first, second, and third lower side beams underneath their portions where the posts are attached; wherein each first post has at least one first downward sloping groove therein located on each first post, the grooves in the first posts attached to the first and second lower side beams having a first removable slat therein, the slat extending between these first posts, the grooves in the first posts attached to the second and third lower side beams having a second removable slat therein, the slat extending between these first posts; wherein each second post is free from any downward sloping grooves therein and the second posts are free of any slats thereon; wherein, when in use, the first and second slats are configured to be removed from the downward sloping grooves so that the at least one barrel can be inserted within the portable barrel rack.
10. The portable barrel rack of claim 9, further having: a fifth dunnage rail from said plurality of dunnage rails that is attached on the interior side of the first and second posts that is attached to the first lower side beam and a sixth dunnage rail from said plurality of dunnage rails that is attached on the first interior side of the first and second posts that is attached to the second lower side beam, the fifth and sixth dunnage rails facing each other; a seventh dunnage rail from said plurality of dunnage rails that is attached on an interior side of the first and second posts that is attached to the third lower side beam and an eighth dunnage rail from said plurality of dunnage rails that is attached on the second interior side of the first and second posts that is attached to the second lower side beam, the seventh and eighth dunnage rails facing each other; wherein the first, second, third, fourth, fifth, sixth, seventh, and eighth dunnage rails are in a parallel relationship to each other and to the first, second, and third lower side beams; and where the fifth, sixth, seventh, and eighth dunnage rails are at a second height above their respective first, second, third, and fourth dunnage rails.
11. The portable barrel rack of claim 10, where each first post has at least one second downward sloping groove therein located on each first post, the second grooves in the first posts attached to the first and second lower side beams have a third removable slat therein, the slat extending between these first posts, the second grooves in the first posts attached to the second and third lower side beams having a fourth removable slat therein, the slat extending between these first posts.
12. The portable barrel rack of claim 9, further having a first contoured piece across the top of each first post and the first and third upper end beams and a second contoured piece across the top of each second post and the second and fourth upper end beams, each contoured piece having a recess therein sized to receive a portion of the legs of a second portable barrel rack stacked atop the portable barrel rack.
13. The portable barrel rack of claim 10, where the interior sides of the first and second posts where the first, second, third, fourth, fifth, sixth, seventh, and eighth dunnage rails are to be attached each have a recessed portion so that the corresponding dunnage rail is recessed therein.
14. The portable barrel rack of claim 9, wherein an X-brace is secured between at least one of the areas between two lower side beams and two lower end beams; the open area between the third lower side beam and its upward extending first and second posts and the third upper side beam; or the open areas between second or fourth lower end beams and the second or fourth upper end beams and the second posts therebetween.
15. The portable barrel rack of claim 9, wherein the attachments of the side beams, end beams, and posts is accomplished by tongue and groove attachments.
16. The portable barrel rack of claim 9, wherein each of the legs is a single piece, a first leg extending below and parallel to the first lower end beam and a second leg extending below and parallel to the second lower end beam.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Some of the figures shown herein may include dimensions or may have been created from scaled drawings. However, such dimensions, or the relative scaling within a figure, are by way of example only, and are not to be construed as limiting the scope of this invention.
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DETAILED DESCRIPTION OF THE ILLUSTRATED EMBODIMENTS
(14) For the purposes of promoting an understanding of the principles of the invention disclosed herein, reference will now be made to one or more embodiments, which may or may not be illustrated in the drawings, and specific language will be used to describe the same. It will nevertheless be understood that no limitation of the scope of the disclosure is thereby intended; any alterations and further modifications of the described or illustrated embodiments, and any further applications of the principles of the disclosure as illustrated herein are contemplated as would normally occur to one skilled in the art to which the disclosure relates. At least one embodiment of the disclosure is shown in great detail, although it will be apparent to those skilled in the relevant art that some features or some combinations of features may not be shown for the sake of clarity.
(15) Any reference to “invention” within this document is a reference to an embodiment of a family of inventions, with no single embodiment including features that are necessarily included in all embodiments, unless otherwise stated. Furthermore, although there may be references to benefits or advantages provided by some embodiments, other embodiments may not include those same benefits or advantages, or may include different benefits or advantages. Any benefits or advantages described herein are not to be construed as limiting to any of the claims.
(16) Specific quantities (spatial dimensions, temperatures, pressures, times, force, resistance, current, voltage, concentrations, wavelengths, frequencies, heat transfer coefficients, dimensionless parameters, etc.) may be used explicitly or implicitly herein; such specific quantities are presented as examples only and are approximate values unless otherwise indicated. Discussions pertaining to specific compositions of matter, if present, are presented as examples only and do not limit the applicability of other compositions of matter, especially other compositions of matter with similar properties, unless otherwise indicated.
(17) Embodiments of the present invention include a portable barrel rack 10. Referring to
(18) Four posts 20, designated A, B, C, and D, each include at least one side 22, a bottom end 24, and a top end 26, and extend substantially vertically upwards from the corners 18 of the lower rectangular frame 16. In some embodiments, the bottom ends 24 engage the lower side beams 12 via a tongue and groove joint, as shown in
(19) As most easily seen in
(20) As most readily seen in
(21) In some embodiments, holes are pre-drilled in posts at the first height 38 and the second height 40. A ¼″ deep recess 46 is formed in each post to receive a portion of the dunnage 36. The dunnage 36 is predrilled to match locations of the spaced apart posts 20. The dunnage 36 is then inserted into the respective recesses 46, aligning the predrilled holes in the dunnage 36 with the pre-drilled holes in the posts 20, and bolts are inserted through the posts 20 and dunnage 36 to fasten them together.
(22) In some embodiments, the portable barrel rack 10 further includes a pair of horizontally extending beams, referred to as legs 48 positioned below the lower rectangular frame 16 and extending parallel to the lower end beams 14. The legs 48 serve to space the lower rectangular frame 16 above the floor, ground, or other supporting surface so that the forks of a forklift may be inserted beneath the lower rectangular frame 16 and the forklift may lift the entire portable barrel rack 10.
(23) In some embodiments, the upper surface of the upper rectangular frame 32 includes contours 50 extending parallel to the upper end beams 30. The contours 50 may be formed into the upper rectangular frame 32 or may be a separate piece attached to the upper rectangular frame 32. The contours 50 are shaped to receive the bottoms 52 of the legs 48. In the depicted embodiment, the bottoms 52 of the legs 48 have a male profile and the contours 50 have a corresponding female profile shaped to receive the bottoms 52 of the legs 48. In use, one portable barrel rack 10 may be stacked atop another portable barrel rack 10, the contours 50 of the lower rack receiving the bottoms 52 of the legs 48 of the upper rack to mechanically engage the racks together and prevent lateral movement of the upper rack.
(24) In some embodiments, the portable barrel rack 10 includes one or more X-shaped cross braces to provide additional structural support and stability. As shown in
(25) The depicted first embodiment of a portable barrel rack 10 includes a loading end 60, that being the end defined by posts A and B. Barrels arranged on their sides are loaded into each row 42, 44 of the portable barrel rack 10 at the loading end 60, and are supported by the dunnage 36. As shown in
(26) The dimensions of the first embodiment of the portable barrel rack 10 may vary to accommodate different sizes of barrels, different numbers of barrels in each row, and different numbers of rows (i.e., only a first row, a first and second row as depicted, or additional rows). In an embodiment designed to receive two rows of bourbon barrels, each row having three barrels, the rack is 6′ 10½″ high, 7′ 1¾″ long, and 3′ 9″ wide. In this embodiment, the dunnage is 4⅜″ wide×5″ high×7′ 1¾″ long, and is attached to the posts at a first height of 11¼″ and a second height of 3′ 11,″ as measured from the bottom of the leg. In another embodiment designed to receive two rows of Bordeaux barrels, each row having three barrels, the rack is 7′ 3¼″ high, 7′ 11¾″ long, and 3′ 11″ wide. In this embodiment, the dunnage is 4⅜″ wide×5″ high×7′ 11¾″ long, and is attached to the posts at a first height of 11¼″ and a second height of 4′ 2½,″ as measured from the bottom of the leg. In another embodiment designed to receive two rows of Burgundy barrels, each row having three barrels, the rack is 7′ 3¼″ high, 7′ 11¾″ long, and 3′ 11″ wide. In this embodiment, the dunnage remains 4⅜″ wide×5″ high×7′ 11¾″ long, but a 1″ spacer is included between the dunnage and the posts to account for the shorter end-to-end height of a Burgundy barrel. The dunnage is attached to the posts at a first height of 11¼″ and a second height of 4′ 2½″, as measured from the bottom of the leg.
(27) Referring now to
(28) Six posts 120, designated A, B, C, D, E, and F each include at least one side 122, a bottom end 124 and a top end 126, and extend substantially vertically upwards from the corners 118 of the lower rectangular frame 116. In some embodiments, the bottom ends 124 engage the lower side beams 112 via a tongue and groove joint, as shown in
(29) As most easily seen in
(30) As most readily seen in
(31) In some embodiments, holes are pre-drilled in posts 120 at the first height 138 and the second height 140. A ¼″ deep recess 146 is formed in each post to receive a portion of the dunnage 136. The dunnage 136 is predrilled to match locations of the spaced apart posts 120. The dunnage 136 is then inserted into the respective recesses 146, aligning the predrilled holes in the dunnage 136 with the pre-drilled holes in the posts 20, and bolts are inserted through the posts 120 and dunnage 136 to fasten them together.
(32) The depicted second embodiment of a portable barrel rack 110 further includes legs 148 and contours 150 similar to those in the first embodiment of the portable barrel rack 10 to facilitate transportation by forklift and stacking racks 110 atop each other.
(33) Similar to the first embodiment, the second embodiment of the portable barrel rack 110 includes a one or more X-shaped cross braces. As shown in
(34) The depicted second embodiment of a portable barrel rack 110 includes a loading end 160, that being the end defined by posts A, B, and E. Barrels arranged on their sides are loaded into the rows 142, 144 at the loading end 160, and are supported by the dunnage 136. As shown in
(35) Reference systems that may be used herein can refer generally to various directions (e.g., top, bottom, leftward, rightward, forward and rearward), which are merely offered to assist the reader in understanding the various embodiments of the disclosure and are not to be interpreted as limiting.
(36) While examples, one or more representative embodiments, and specific forms of the disclosure, have been illustrated and described in detail in the drawings and foregoing description, the same is to be considered as illustrative and not restrictive or limiting. The description of particular features in one embodiment does not imply that those particular features are necessarily limited to that one embodiment. Some or all of the features of one embodiment can be used in combination with some or all of the features of other embodiments as would be understood by one of ordinary skill in the art, whether or not explicitly described as such. One or more exemplary embodiments have been shown and described, and all changes and modifications that come within the spirit of the disclosure are desired to be protected.